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Related Manuals for MechMaxx TC966
Summary of Contents for MechMaxx TC966
- Page 1 WARRANTY Operator’s Manual www.mechmaxx.com...
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Page 3: Table Of Contents
OPEN PACKAGE OPERATION SCRAP INSTALLATION INSTRUCTION MAINTENANCE SPACE REQUIRED WARNING INSTALLATION OF COMPONENTS MAINTENANCE COMMISSIONING TROUBLE SHOOTING DEBUGGING MACHINE CIRCUIT DIAGRAM AND PNEUMATIC SYSTEM ADJUST THE JAW POSITION OF TURNTABLE DIAGRAM DESCRIPTION OF EQUIPMENT STANDARD PNEUMATIC SYSTEM DIAGRAM www.mechmaxx.com TABLE OF CONTENTS... -
Page 4: Specifications
SPECIFICATIONS Model TC966 Voltage 110v/60hz /1 phase Motor Power 1.5 HP Inside Rim Clamp Range 12-24 in Outside Rim Clamp Range 10-22 in Max Wheel Diameter 41 in Wheel Width 3-15 in Working Pressure 117-145 psi (8-10 bar) Bead Breaking Force 5510 Ibs PREFACE：... -
Page 5: Safety Signs
MAY CAUSE SERIOUS INJURY OR DEATH. Max pressure is 1.0MPa (10 bar) Do not exceed the required max air pressure DO NOT WEAR LOOSE CLOTHING,LONG HAIR OR JEWELRY.MOVING PARTS CAN SNAG AND PULL KEEP HANDS CLEAR OF ALL PINCH POINTS www.mechmaxx.com SAFETY SIGNS... -
Page 6: General Description
• The semi-automatic tire changer must be transported with the original packaging. Place as indicated on the packing box. • Move the packed machine by a forklift truck with corre- sponding lifting capacity. Refer to figure 3 for the forklift insertion directio www.mechmaxx.com GENERAL DESCRIPTION... -
Page 7: Installation Instruction
• Unscrew the fixed screws on the packing wooden pallet and place the semi-automatic tire changer on the ground. • As shown in figure 5/a, unscrew 6 screws from the box body and install the vertical column at the designated position. Tighten the screws. www.mechmaxx.com INSTALLATION INSTRUCTION... - Page 8 Pic.5 www.mechmaxx.com INSTALLATION INSTRUCTION...
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Page 9: Commissioning
Rim clamp from outside 10”-20”/ Rim clamp from inside 12”-22” Rim clamp from outside 11”-21”/ Rim clamp from inside 13”-23” Rim clamp from outside 12”-22”/ Rim clamp from inside 14”-24” Pic.6 www.mechmaxx.com INSTALLATION INSTRUCTION... - Page 10 Pic.6/b www.mechmaxx.com INSTALLATION INSTRUCTION...
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Page 11: Description Of Equipment
DESCRIPTION OF EQUIPMENT Operation Arm Locking Handle Horizontal Swing arm T Inflation Inlet Column Working Head Clamp Jaw Turntable Air Connection Head Crowbar Bead Breaker Rubber Pad Pedal Control Bead Breaker Pedal Control Clamp Pedal Control Turntable www.mechmaxx.com DESCRIPTION OF EQUIPMENT... -
Page 12: Operation
• Press the bead breaker closer to the edge of the rim Apply special lubrication to the rim. 1cm (figure 8). It should be noted that the bead breaker should be placed on the tire instead of the rim. www. mechmaxx.com OPERATION... - Page 13 I with crowbar T (see pic.10). Note：In order to avoid damaging the inner tube, if there is one, it should be 10cm to the right of the mounting head I about the above operation. www. mechmaxx.com OPERATION...
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Page 14: Tire Mounting
Step pedal M to rotate the turntable clockwise. Continue until you have covered the entire circumference of the wheel rim. Keep your hands and body as far as away from the operating arm when rotating the turntable, avoiding body injury. www. mechmaxx.com OPERATION... -
Page 15: Inflating
• Press the nozzle trigger, in this stage, control the inflat- ing pressure, until the tire fits to the rim completely. • Continue to inflate the tire and check the inflating pressure frequently, never to exceed the pressure indicated by the manufacturer. www. mechmaxx.com INFLATING... -
Page 16: Relocate
• All nonferrous metals and nonmetals shall be disposed of as scrap in accordance with relevant laws and regulations. • Process the oil inside the machine at the place specified by applicable law. • Discard the remaining steel. www.mechmaxx.com RELOCATE... -
Page 17: Maintenance
ISO HG with viscosity ISO VG32. Such as: ESSO Febis K32,MOBIL Vacouline 1405,KLU- BER32(Pic.15) Pic.15 - Step pedal bead breaker 3-4 times, checking if some oil filled in oil cup F. If not, adjusting screw D.(Pic.15) www.mechmaxx.com MAINTENANCE... - Page 18 Pic.19 Pic.16 Pic.20 Pic.17 Pic.18 www.mechmaxx.com MAINTENANCE...
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Page 19: Trouble Shooting
Pedal should not be located in Return spring damage Replace the return spring working position 1.Silencer trouble 1.Clean or replace the silencer Bead breaker 2.Cylinder sealing ring of bead operation difficult 2.Replace the sealing ring breaker is damaged www.mechmaxx.com TROUBLE SHOOTING... -
Page 20: Circuit Diagram And Pneumatic System
CIRCUIT DIAGRAM AND PNEUMATIC SYSTEM DIAGRAM www.mechmaxx.com CIRCUIT DIAGRAM AND PNEUMATIC SYSTEM DIAGRAM... -
Page 21: Standard Pneumatic System Diagram
STANDARD PNEUMATIC SYSTEM DIAGRAM 1.Air inflation gun 8.Control valve of turntable 2.1/4” silencer 9.air guide 3.1/8” silencer 10.FRL 4.Quick exhaust valve 11.Pressure regulating valve 5.Cylinder of bead breaker 12.Ball valve 6.Cylinder of turntable 13.Safety valve 7.Control valve of bead breaker 14.Pressure regulating valve www.mechmaxx.com STANDARD PNEUMATIC SYSTEM DIAGRAM... - Page 22 info@mechmaxx.com...
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