MechMaxx TC9682 Operator's Manual

Automatic tire changer
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Operator's Manual
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Summary of Contents for MechMaxx TC9682

  • Page 1 WARRANTY Operator’s Manual www.mechmaxx.com...
  • Page 3: Table Of Contents

    OPEN PACKAGE OPERATION INSTALLATION INSTRUCTION WARNING MAINTENANCE SPACE REQUIRED TROUBLE SHOOTING DEBUGGING MACHINE CIRCUIT DIAGRAM AND PNEUMATIC SYSTEM ADJUST THE JAW POSITION OF TURNTABLE DIAGRAM DESCRIPTION OF EQUIPMENT STANDARD PNEUMATIC SYSTEM DIAGRAM OPERATION BREAKING THE BEAD www.mechmaxx.com TABLE OF CONTENTS...
  • Page 4: Specifications

    SPECIFICATIONS Model TC9682 Voltage 110v /60hz/1 phase Motor Power 1.5 HP Inside Rim Clamp Range 12-26 in Outside Rim Clamp Range 14-28 in Max Wheel Diameter 43 in Wheel Width 3-15 in Working Pressure 117-145 psi (8-10 bar) Bead Breaking Force 6170 lbs PREFACE:...
  • Page 5: Safety Signs

    MAY CAUSE SERIOUS INJURY OR DEATH. Max pressure is 1.0MPa (10 bar) Do not exceed the required max air pressure DO NOT WEAR LOOSE CLOTHING,LONG HAIR OR JEWELRY.MOVING PARTS CAN SNAG AND PULL KEEP HANDS CLEAR OF ALL PINCH POINTS www.mechmaxx.com SAFETY SIGNS...
  • Page 6: General Description

    • The tire changer must be transported with the original packaging.Place as indicated on the packing box. • Move the packed machine by a forklift truck with corre- sponding lifting capacity. Refer to figure 3 for the forklift insertion direction 345KG www.mechmaxx.com GENERAL DESCRIPTION...
  • Page 7: Installation Instruction

    • When the pedal (K) is stepped on, the pressure tire device (H) will start ;When the pedal is released, the tire pressure device returns to its original position. Pic. 4/A www.mechmaxx.com INSTALLATION INSTRUCTION...
  • Page 8: Adjust The Jaw Position Of Turntable

    - tighten screw, universal wrench torque must be 72 N.m. Note: the corresponding positions of the four clamps should be ensured when the above adjustment is carried out. Clamp rim outside 12-24’’/ inside 14-26’’ Clamp rim outside13-25’’/ inside 15-27’’ Clamp rim outside14-26’’/ inside 16-28’’ www.mechmaxx.com INSTALLATION INSTRUCTION...
  • Page 9: Description Of Equipment

    Helper arm control valve Tire press arm Lifting disc Tire pressure roller Demount head Hexagon Shaft Turntable Clamps Bead Breaker Rubber Pad Lever Pedal control turntable Pedal control column tilt Pedal control clamp jaw Pedal control bead breaker www.mechmaxx.com DESCRIPTION OF EQUIPMENT...
  • Page 10: Operation

    • Press the bead breaker closer to the edge of the rim you lock the rim. 1cm (figure 6).It should be noted that the bead breaker To properly lock the tires, place tire in the should be placed on the tire instead of the rim. center of the turntable. www.mechmaxx.com OPERATION...
  • Page 11: Tire Mounting

    • Make sure that the wheel rim and tire one, it should be 10cm to the right of the mounting head I are of the same size. If you cann’t make about the above operation. sure of it, don’t mount the tire. www.mechmaxx.com OPERATION...
  • Page 12 • Insert the inner tube, if there is one. Repeat the above operation for the other side of bead. Turntable is always rotating clockwise during mounting and demounting process, unless the machine is something wrong or operating mistakenly, it may rotate anticlockwise. www. mechmaxx.com OPERATION...
  • Page 13: Inflating

    • Press the nozzle trigger, in this stage, control the inflat- ing pressure, until the tire fits to the rim completely. • Continue to inflate the tire and check the inflating pressure frequently, never to exceed the pressure indicated by the manufacturer. www. mechmaxx.com INFLATING...
  • Page 14: Relocate

    • All nonferrous metals and nonmetals shall be disposed of as scrap in accordance with relevant laws and regulations. • Process the oil inside the machine at the place specified by applicable law. • Discard the remaining steel. www. mechmaxx.com RELOCATE...
  • Page 15: Maintenance

    ISO HG with viscosity ISO VG32. Such as: ESSO Febis K32,MOBIL Vacouline 1405,KLUBER32 - Step pedal bead breaker 3-4 times, checking if some oil filled in oil cup G. If not, adjusting screw D.(Pic.10) Pic.10 www. mechmaxx.com MAINTENANCE...
  • Page 16 Pic.11 Pic.14 Pic.12 Pic.15 Pic.13 Pic.16 www.mechmaxx.com MAINTENANCE...
  • Page 17: Trouble Shooting

    Pedal should not be located in Return spring damage Replace the return spring working position 1.Silencer trouble 1.Clean or replace the silencer Bead breaker 2.Cylinder sealing ring of bead operation difficult 2.Replace the sealing ring breaker is damaged www.mechmaxx.com TROUBLE SHOOTING...
  • Page 18: Circuit Diagram And Pneumatic System

    CIRCUIT DIAGRAM AND PNEUMATIC SYSTEM DIAGRAM black Inverter sensor User-supplied Socket and plug blue red white black red white Inverter switch 400V-3 PH-2 SPEED User-suppli speed2 elector Socket and plug inverter switch speed2 elector speed1 speed2 motor speed2 www.mechmaxx.com CIRCUIT DIAGRAM AND PNEUMATIC SYSTEM DIAGRAM...
  • Page 19: Standard Pneumatic System Diagram

    7. 1/4” silencer 17. Control valve of column tilt 8. cylinder of bead breaker 18. Cylinder of locking push-pull arm 9 .cylinder of turntable 19. Cylinder of controlling operation arm 10. air guide 20. manual valve www.mechmaxx.com STANDARD PNEUMATIC SYSTEM DIAGRAM...
  • Page 20 info@mechmaxx.com...

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