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QUIK CORP QUIK SPRAY QR200 Instruction Manual

Utv system, 12volt, 200l/400l
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INSTRUCTION MANUAL
INSTRUCTION MANUAL
QUIK SPRAY
QUIK SPRAY
QR200/QR400
QR200/QR400
UTV SYSTEM
UTV SYSTEM
12VOLT • 200L/400L
12VOLT • 200L/400L
T
T
info@quikcorp.com.au
info@quikcorp.com.au
07 5493 8944
07 5493 8944
www.quikspray.com.au
www.quikspray.com.au
F
F
07 5493 8957
07 5493 8957
15 Research Street
15 Research Street
Coolum Beach QLD 4573
Coolum Beach QLD 4573

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Summary of Contents for QUIK CORP QUIK SPRAY QR200

  • Page 1 INSTRUCTION MANUAL INSTRUCTION MANUAL QUIK SPRAY QUIK SPRAY QR200/QR400 QR200/QR400 UTV SYSTEM UTV SYSTEM 12VOLT • 200L/400L 12VOLT • 200L/400L info@quikcorp.com.au info@quikcorp.com.au 07 5493 8944 07 5493 8944 15 Research Street 15 Research Street www.quikspray.com.au www.quikspray.com.au 07 5493 8957 07 5493 8957 Coolum Beach QLD 4573 Coolum Beach QLD 4573...
  • Page 2 Proudly Australian Owned and Operated info@quikcorp.com.au 07 5493 8944 15 Research Street www.quikspray.com.au 07 5493 8957 Coolum Beach QLD 4573...
  • Page 3 QR200/400 Manual QR200/400 Manual KEY FEATURES BERTOLINI PUMPS 20 years of partnership with Bertolini Pumps has allowed us to use of the highest quality pumps on the market. This guarantees optimum performance from your spray unit, first time, every time. POWERED BY HONDA Every engine that sports the ‘Green and Gold Approved’Honda symbol has been “matched”...
  • Page 4 As an Australian owned business your investment has enabled our every success. As a division of Quik Corp, our team have provided over three decades of high-quality agricultural products to the Australian market. From our humble beginnings in 1988, our product range has continually expanded and our innovation sparks from the passion and commitment we have for the agricultural industry.
  • Page 5 QR200/400 Manual Pre-operation Checklist Unpacking Your Unit Product Range Overview - QR200/QR400 System Product Range Overview - QR100SS Reel Mounting Instructions Connecting Power Supply Radio Transmitter & Receiver Tuning 915 MHz Transmitter To Receiver Operation Instructions Trouble Shooting Machine Specifications Maintenance &...

  • Page 6: Pre-Operation Checklist

    QR200/400 Manual QR200/400 Manual WARNING PLEASE FOLLOW ALL WARNINGS AS FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY, PERMANENT INJURY OR DEATH DO NOT start the unit until you have read this manual carefully. DO NOT let any person near the unit while it is operating. DO NOT start motor with pressure lever in the “press position”...

  • Page 7: Unpacking Your Unit

    QR400 Manual QR200/400 Manual UNPACKING YOUR UNIT When unpacking your new Quik Spray unit, please Aerial/s check it thoroughly for any transport damage that may Transmitter/s have occured during transit. Check that all parts and All accessories as ordered accessories that were ordered, have been included. FIT AERIALS TO MOUNTING BASES WARNING DO NOT OVER-TIGHTEN THE AERIAL TO THE AERIAL BASE...

  • Page 8: Product Range Overview

    QR200/400 Manual QR200/400 Manual PRODUCT RANGE OVERVIEW TWIN REEL SYSTEM - MODEL QR200/QR400 QR200/QR400 Description Tank lid fill inlet Honda motor UV stabilised tank Forklift tyne pockets Supa-Slip® hose Tank drain Hose roller guides Karin pressure controller...
  • Page 9 QR200/400Manual QR200/400 Manual SINGLE REEL SYSTEM - MODEL QR200/QR400 QR200/QR400 Description Aerial for remote retraction Honda motor Karin pressure controller QR100 12 volt reel Tank level sight gauge Tank drain Safety valve return line Gearbox oil sight glass Honda motor petrol fill point...
  • Page 10 QR200/400 Manual QR200/400 Manual PRODUCT RANGE OVERVIEW QR100 QR100 Reel Description T-400 spray gun (additional accessory) 915 MHz antenna aerial 3/8” ID Supa-Slip® hose (50 or 100m options) Hose roller head guide Aerial base Nozzle holder ON/OFF power switch for radio recevier and manual operation...
  • Page 11 QR200/400Manual QR200/400 Manual QR100 QR100 Reel Interior Description 12V Motor Radio receiver dip-switch code (This must match the 50A Anderson plug connection. radio transmitter) Resettable circuit breaker 40amp 10. Full integrated 915 MHz receiver board with relay and Operation switch momentary on/off pre-regulator board Feedback suppression diode 915MHz radio receiver...

  • Page 12: Filter Housing

    QR200/400 Manual QR200/400 Manual QR200/400 Manual QR200/400 Manual MOUNTING YOUR SPRAY UNIT TO YOUR VEHICLE MOUNTING YOUR SPRAY UNIT TO YOUR VEHICLE MOUNTING YOUR SPRAY UNIT TO YOUR VEHICLE To mount your QR400 securely, attach the bolt down brackets to the tank using bolts and washers supplied with your unit. To mount your QR400 securely, attach the bolt down brackets to the tank using bolts and washers supplied with your unit.
  • Page 13 QR200/400Manual QR200/400Manual QR200/400Manual QR200/400 Manual CONNECTING POWER SUPPLY FROM YOUR VEHICLE CONNECTING POWER SUPPLY FROM YOUR VEHICLE CONNECTING POWER SUPPLY FROM YOUR VEHICLE To connect your sprayer to a power source, you will need to To connect your sprayer to a power sounce, you will To connect your sprayer to a power sounce, you will To connect your sprayer to a power sounce, you will connect the power supply to your vehicle battery.
  • Page 14 QR200/400Manual QR200/400 Manual 915 MHz RADIO RECEIVER & TRANSMITTER Radio Receiver Enclosure 915MHz radio receiver radio transmitter) Main receiver board power light Full integrated 915 MHz receiver board with relay 915MHz receiver board function power light and pre-regulator board Radio receiver dip-switch code (This must match the...

  • Page 15: Radio Transmitter

    CAUTION The working range of Quik Corp Radio transmitters can be affected by the many factors that typically affect all 915 MHz and 433 MHz radio Transmissions. These include operating in the vicinity of high tension power lines, buildings and other obstructions.
  • Page 16 QR200/400 Manual QR200/400 Manual OPERATION INSTRUCTIONS TURNING ON UNIT - MANUAL AND OPTIONAL ELECTRIC START Ensure pre-operation checklist has been completed. Turn motor ON (3). Turn FUEL to the ON position. Turn CHOKE ON (1). Adjust the THROTTLE to help the engine start (2). Pull start cord (4) OR if fitted, use the electric start by turning the key to the start position (5).
  • Page 17 QR200/400Manual QR200/400 Manual OPERATION INSTRUCTIONS SET PRESSURE & SPRAY When your unit arrives from the factory, the pressure controller is set at BYPASS. The pressure handle will be OUT. To increase the pressure, you will need to wind the handle IN. With the motor running, switch the controller lever to PRESS (PRESSURE).
  • Page 18 QR200/400 Manual QR200/400 Manual OPERATION INSTRUCTIONS TURNING ON TRANSMITTER Turn radio ON/OFF power switch to the ON position. Be aware of strong retraction! Be prepared to release the Assign each operator with a transmitter. If you are using transmitter button when approaching the reel/s as personal a twin reel system, be sure that each operator is carrying injury or damage to the unit may occur.
  • Page 19 CAUTION Be ready to release the radio transmitter button when approaching the reel, as injury may result. QR200/400Manual QR200/400 Manual USING THE MANUAL BUTTON TO RETRACT HOSE CAUTION For manual retraction of the reel, use the manual switch. Use the manual button on the radio receiver box to retract any slack hose within 2 meters of the unit. This unit has been designed to operate in a continuous start/stop mode without damage to the unit.

  • Page 20: Troubleshooting

    QR200/400 Manual QR200/400 Manual TROUBLE SHOOTING PUMPS AND PRESSURE CONTROLLER PROBLEM PROBABLE CAUSE REMEDY Pump does not deliver If good flow is being achieved from bypass pressure back to the tank Sting pressure regulator not set for pressure Set the lever to PRESS and adjust the handle Damaged or worn seat or spring in pressure Replace with sting repair kit of new spring...
  • Page 21 QR200/400Manual QR200/400 Manual TROUBLE SHOOTING PUMPS AND PRESSURE CONTROLLER contd. If hoses are not jumping pressure Damaged or worn seat or spring in the Replace pressure regulator Sticking pressure regulator slide Remove slide and lubricate with marine grease Spray nozzle/s worn, missing or exceeding Replace nozzle/s with correct size the pump capacity Motor to pump drive belts loose/broken or...

  • Page 22: Machine Specifications

    QR200/400 Manual QR200/400 Manual MACHINE SPECIFICATIONS QR200/400 Reels 1 or 2 Horsepower Honda Motor GX200 Bertolini Pump PA430 Litres p/min (max) PSI (max) PSI (max working) Electric Start Optional 12 Volt battery 9.3 litres Flow at 100m 100PSI per minute 12.1 litres Flow at 100m 200 PSI per minute...

  • Page 23: Maintenance

    QR200/400 Manual MAINTENANCE DAILY Clean inline filter. Check oil level in pump. Check oil level in engine. Check all hoses and fittings for leaks. 20 HOURS Check water in the 12 volt battery (if fitted). Recharge 12 volt battery if necessary. Replace 9 volt battery in transmitter/s if radio range has decreased.

  • Page 24: Parts Diagrams

    QR200/400 Manual QR200/400 Manual PARTS DIAGRAMS KARIN PRESSURE CONTROLLER PARTS EXPLOSION...
  • Page 25 QR200/400Manual QR200/400 Manual PARTS DIAGRAMS PUMP PA430 PARTS EXPLOSION...
  • Page 26 QR200/400 Manual QR200/400 Manual PARTS DIAGRAMS T-400 NOZZLE PARTS EXPLOSION...

  • Page 27: Warranty Policy

    QR200/400 Manual QR200/400 Manual WARRANTY POLICY This document sets out the warranties that are given by Quik Corp Pty Ltd (ABN 18 081 235 556) in relation to the Product purchased from or manufactured by Quik Corp. 1. Definitions 1.1. In this warranty policy: “Quik Corp” means Quik Corp Pty Ltd (ABN 18 081 235 556); “Customer” means the party who originally acquired the Product from Quik Corp, or an authorised distributor, reseller or dealer for Quik Corp, for their own use.
  • Page 28 6.1. If the Product has been acquired for the purposes of a business, then pursuant to section 43(2) of the Consumer Guarantees Act 1993 (“CGA”) it is agreed that provisions of the CGA do not apply. To the fullest extent permitted by law in New Zealand, Quik Corp excludes any liability for any direct or indirect loss or damage of the provisions of the CGA do not apply.

  • Page 29: Your Notes

    YOUR NOTES ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________...

  • Page 30: Warranty Process

    WARRANTY PROCESS Please fill out form on our website at https://quikspray.com.au/warranty-claim-submission/ Before submitting a claim, please ensure the issue encountered is covered under our Warranty Policy, you can access this policy by clicking the link below. To complete the following form, you will need the following details at hand: •...

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