Summary of Contents for QUIK CORP QUIKSPRAY QR400 UTV SYSTEM
- Page 1 QUALITY • PERFORMANCE • RELIABILITY • SERVICE INSTRUCTION MANUAL QUIK SPRAY QR400 UTV SYSTEM 12VOLT • 400L info@quikcorp.com.au 07 5493 8944 37 Production Avenue www.quikspray.com.au 07 5493 8957 Warana, QLD 4575...
- Page 2 QR400 Manual KEY FEATURES BERTOLINI PUMPS 20 years of partnership with Bertolini Pumps has allowed us to use of the highest quality pumps on the market. This guarantees optimum performance from your spray unit, first time, every time. POWERED BY HONDA Every engine that sports the ‘Green and Gold Approved’Honda symbol has been “matched”...
- Page 3 Always perform a pre-operation inspection before each operation and to identify and correct any problems. The right is reserved to make changes at any time without notice. COPYRIGHT © 2019 Quik Corp Pty Ltd All rights reserved. Previous editions.
- Page 4 As an Australian owned business your investment has enabled our every success. As a division of Quik Corp, our team have provided over three decades of high-quality agricultural products to the Australian market. From our humble beginnings in 1988, our product range has continually expanded and our innovation sparks from the passion and commitment we have for the agricultural industry.
- Page 5 QR400 Manual TABLE OF CONTENTS Pre-operation checklist Unpacking your unit Product range overview - QR400 system Product range overview - QR reel Mounting instructions Connecting power supply Radio transmitter & receiver Operation instructions Trouble shooting Machine specifications Parts diagrams Warranty...
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Page 6: Pre-Operation Checklist
QR400 Manual WARNING PLEASE FOLLOW ALL WARNINGS AS FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY, PERMANENT INJURY OR DEATH DO NOT start the unit until you have read this manual carefully. DO NOT let any person near the unit while it is operating. DO NOT start motor with pressure lever in the “press position”... -
Page 7: Unpacking Your Unit
QR400 Manual UNPACKING YOUR UNIT When unpacking your new Quik Spray unit, please Aerial/s check it thoroughly for any transport damage that may Transmitter/s have occured during transit. Check that all parts and All accessories as ordered accessories that were ordered, have been included. -
Page 8: Product Range Overview
QR400 Manual PRODUCT RANGE OVERVIEW TWIN REEL SYSTEM - MODEL QR400 QR400 Description Tank lid fill inlet Honda motor UV stabilised tank Forklift tyne pockets Supa-Slip® hose Tank drain Hose roller guides Pump filter Karin pressure controller... - Page 9 QR400 Manual SINGLE REEL SYSTEM - MODEL QR400 QR400 Description Aerial for remote retraction Honda motor Karin pressure controller QR50/QR100 12 volt reel Tank level sight gauge Tank drain Safety valve return line Gearbox oil sight glass Honda motor petrol fill point...
- Page 10 QR400 Manual PRODUCT RANGE OVERVIEW QR50 | QR100 QR50 Reel Description T-400 spray gun (additional accessory) ON/OFF power switch for radio recevier and manual 915 MHz antenna aerial operation 3/8” ID Supa-Slip® hose (50 or 100m options) 10. 50A Anderson plug connection - Input for 12V Hose roller head guide power supply Aerial base...
- Page 11 QR400 Manual QR50 | QR100 QR50 Reel Interior Description 12V Motor Radio receiver dip-switch code (This must match the 50A Anderson plug connection. Additional outlet radio transmitter) Resettable circuit breaker 30amp 10. Full integrated 915 MHz receiver board with relay and Operation switch momentary on/off pre-regulator board Feedback suppression diode...
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Page 12: Filter Housing
QR400 Manual MOUNTING YOUR SPRAY UNIT TO YOUR VEHICLE To mount your QR400 securely, attach the bolt down brackets to the tank using bolts and washers supplied with your unit. FIGURE 1 At the base of the tank, you will find brass threaded inserts so you can attach the mounting plate. - Page 13 QR400 Manual CONNECTING POWER SUPPLY FROM YOUR VEHICLE To connect your sprayer to a power sounce, you will need to connect the power supply to your vehicle battery. Connecting the Anderson Plug from your battery supply to the Anderson plug on the Hose Reel as shown here will vary, depending on whether you have a single or twin reel unit and electric or manual start motor.
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Page 14: Radio Transmitter
CAUTION The working range of Quik Corp Radio transmitters can be affected by the many factors that typically affect all 915 MHz and 433 MHz radio Transmissions. These include operating in the vicinity of high tension power lines, buildings and other obstructions. - Page 15 QR400 Manual 915 MHz RADIO RECEIVER & TRANSMITTER Radio Receiver Enclosure 915MHz radio receiver radio transmitter) Main receiver board power light Full integrated 915 MHz receiver board with relay 915MHz receiver board function power light and pre-regulator board Radio receiver dip-switch code (This must match the...
- Page 16 QR400 Manual OPERATION INSTRUCTIONS TURNING ON UNIT - MANUAL AND OPTIONAL ELECTRIC START Ensure pre-operation checklist has been completed. Turn motor ON (3). Turn FUEL to the ON position. Turn CHOKE ON (1). Adjust the THROTTLE to help the engine start (2). Pull start cord (4) OR if fitted, use the electric start by turning the key to the start position (5).
- Page 17 QR400 Manual OPERATION INSTRUCTIONS SET PRESSURE & SPRAY When your unit arrives from the factory, the pressure controller is set at BYPASS. The pressure handle will be OUT. To increase the pressure, you will need to wind the handle IN. With the motor running, switch the controller lever to PRESS (PRESSURE).
- Page 18 QR400 Manual OPERATION INSTRUCTIONS TURNING ON TRANSMITTER Turn radio ON/OFF power switch to the ON position. Be aware of strong retraction! Be prepared to release the Assign each operator with a transmitter. If you are using transmitter button when approaching the reel/s as personal a twin reel system, be sure that each operator is carrying injury or damage to the unit may occur.
- Page 19 QR400 Manual USING THE MANUAL BUTTON TO RETRACT HOSE For manual retraction of the reel, use the manual switch. This unit has been designed to operate in a continuous start/stop mode without damage to the unit. Keep tension on the hose when rewinding to enable the hose to slip into the low spot on the reel drum.
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Page 20: Troubleshooting
QR400 Manual TROUBLE SHOOTING PUMPS AND PRESSURE CONTROLLER PROBLEM PROBABLE CAUSE REMEDY Pump does not deliver If good flow is being achieved from bypass pressure back to the tank Sting pressure regulator not set for pressure Set the lever to PRESS and adjust the handle Damaged or worn seat or spring in pressure Replace with sting repair kit of new spring... - Page 21 QR400 Manual TROUBLE SHOOTING PUMPS AND PRESSURE CONTROLLER contd. Pump delivers insufficient If hoses are not jumping pressure Damaged or worn seat or spring in the Replace pressure regulator Sticking pressure regulator slide Remove slide and lubricate with marine grease Spray nozzle/s worn, missing or exceeding Replace nozzle/s with correct size the pump capacity...
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Page 22: Machine Specifications
QR400 Manual MACHINE SPECIFICATIONS QR400 Reels 1 or 2 Horsepower Honda Motor GX200 Bertolini Pump PA430 Litres p/min (max) PSI (max) PSI (max working) Electric Start Optional 12 Volt battery 9.3 litres Flow at 100m 100PSI per minute 12.1 litres Flow at 100m 200 PSI per minute 14.2 litres... -
Page 23: Maintenance
QR400 Manual OPTIONAL QUIK SPRAY ACCESSORIES There are a variety of accessories you can add to your Quik Spray unit. Aerial springs T400 spray gun Quik Flush pump and tank wash concentrate Projecta 12 volt automatic battery charger 1600mA For more information on our range of accessories, please call our friendly sales team on 1800 645 688 or visit our website at www.quikspray.com.au/shop MAINTENANCE... -
Page 24: Parts Diagrams
QR400 Manual PARTS DIAGRAMS KARIN PRESSURE CONTROLLER PARTS EXPLOSION... - Page 25 QR400 Manual PARTS DIAGRAMS PUMP PA430 PARTS EXPLOSION...
- Page 26 QR400 Manual PARTS DIAGRAMS T-400 NOZZLE PARTS EXPLOSION...
- Page 27 QR400 Manual QR50 | QR100 PARTS DIAGRAMS WIRING SCHEMATIC T-400 NOZZLE PARTS EXPLOSION...
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Page 28: Warranty Policy
If the Product has been acquired for the purposes of a business then pursuant to section 43(2) of the Consumer Guarantees Act 1993 (“CGA”) it is agreed that the provisions of the CGA do not apply. To the fullest extent permitted by law in New Zealand, Quik Corp excludes any liability for any direct or indirect loss or damage of any kind arising from the Product, including consequential loss or damage or loss of profits, and loss or damage arising from the negligence of Quik Corp’s employees... - Page 29 8.5. The judgement of Quik Corp in all cases of claims under this warranty shall be final and conclusive and the Customer agrees to accept its decisions on all questions as to defect, repair and to the exchange of any part or parts.
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Page 30: Your Notes
YOUR NOTES ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________... -
Page 31: Warranty Registration Form
WARRANTY REGISTRATION FORM This form must be completed and returned to: QUIK SPRAY PTY LTD 37 PRODUCTION AVE WARANA, QLD 4575 Within 14 days of taking delivery of your unit. Only when this registration form is completed and returned can Quik Spray fulfil all warranty obligations. PRODUCT INFORMATION Quik Spray Model/ Type: ______________________________________________________________________________________ Serial Number: ______________________________________________________________________________________________... - Page 32 AFFIX STAMP QUIK SPRAY WARRANTY DIVISION 37 PRODUCTION AVENUE WARANA QLD 4575 AUSTRALIA...
- Page 34 Proudly Australian Owned and Operated info@quikcorp.com.au 07 5493 8944 37 Production Avenue www.quikspray.com.au 07 5493 8957 Warana, QLD 4575...