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Summary of Contents for SCHUNK SKP
- Page 1 Assembly and Operating Manual Clamping force tester Translation of Original Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1547777 Version: 02.00 | 08/05/2025 | en...
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Page 3: Table Of Contents
Table of Contents Table of Contents 1 General ..................... 4 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Definition of Terms ..............1.1.3 Applicable documents ..............1.2 Warranty ................... 1.3 Scope of delivery................. 1.4 Accessories ..................2 Basic safety notes ................8 2.1 Intended use.................. -
Page 4: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 5: Definition Of Terms
Contractual agreements 1 Approval drawing The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.2 Warranty If the product is used as intended, the warranty is valid for 12 months from the date of delivery from the production facility and... -
Page 6: Scope Of Delivery
1 Assembly and Operating Manual (ID. 1547777) NOTE: Please keep the packaging of the product in case it needs to be returned to SCHUNK. Only then can safe transport be guaranteed. 02.00 | Clamping force tester | Assembly and Operating Manual | en | 1547777... -
Page 7: Accessories
General 1.4 Accessories Retention knobs are available from SCHUNK in various designs but are only included in the scope of delivery for products with mounts BT30 and BT40. See www.schunk.com. 02.00 | Clamping force tester | Assembly and Operating Manual | en | 1547777... -
Page 8: Basic Safety Notes
Basic safety notes 2 Basic safety notes 2.1 Intended use The product is used for testing the clamping force. The product may only be used within the scope of its technical data, [/ 13]. } 3 The product is intended for industrial use. Appropriate use of the product includes compliance with all instructions in this manual. -
Page 9: Notes On Safe Operation
If you have any questions regarding safe operation, our technical after-sales service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com 02.00 | Clamping force tester | Assembly and Operating Manual | en | 1547777... -
Page 10: Personnel Qualifications
Work on the product Necessary qualification Transport Qualified personnel/ instructed person Assembly/disassembly Specialist personnel Settings/functional testing Specialist personnel Operation Qualified personnel/ instructed person Maintenance/troubleshooting Specialist personnel/ SCHUNK service personnel Disposal Specialist personnel/ SCHUNK service personnel 02.00 | Clamping force tester | Assembly and Operating Manual | en | 1547777... -
Page 11: Personal Protective Equipment
Basic safety notes 2.5 Personal protective equipment Personal protective equipment is necessary to protect staff in the event of a danger that may interfere with their health or safety at work. Observe the valid safety and accident prevention regulations and heath & safety at work rules. When working on and with the product, wear the required personal protective equipment. -
Page 12: Behavior In Case Of Malfunctions
Observe the information on troubleshooting in the assembly and operating manual. Faults not described in the assembly and operating manual may only be rectified after consultation with SCHUNK. After a malfunction, ensure that the product is able to function properly and no increased risks have arisen. -
Page 13: Technical Data
HSK 100 205966 SK30/CAT30 1336529 SK40/CAT40 20041741 SK50/CAT50 20043854 BT30/BT-DC30 20057197 BT40/BT-DC40 1319084 SCHUNK Capto C5 20050084 SCHUNK Capto C6 20057025 Tab.: Compatible interfaces and IDs 02.00 | Clamping force tester | Assembly and Operating Manual | en | 1547777... - Page 14 SK40/CAT40 12.0 SK50/CAT50 25.0 BT30/BT-DC30 BT40/BT-DC40 12.0 SCHUNK Capto C5 25.0 SCHUNK Capto C6 30.0 Tab.: Minimum pull-in forces of clamping systems You can obtain more precise values for your spindle from your spindle manufacturer. 02.00 | Clamping force tester | Assembly and Operating Manual | en | 1547777...
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Page 15: Ambient Conditions And Operating Conditions
18.0 SK40/CAT40 16.0 18.0 SK50/CAT50 20.0 30.0 45.0 BT30/BT-DC30 18.0 BT40/BT-DC40 16.0 18.0 SCHUNK Capto C5 20.0 35.0 35.0 SCHUNK Capto C6 27.0 45.0 45.0 Tab.: Product range of measurement Dial gauge Tightening torque [Nm] Clamping screw 0.85 3.2 Ambient conditions and operating conditions... -
Page 16: Design And Description
Design and description 4 Design and description 4.1 Design Product with HSK holder Position Description Expansion bolt Handle sleeve Dial gauge holder Dial gauge Product with SK holder Position Description Retention knob (not included in scope of delivery) Expansion bolt Taper sleeve Dial gauge holder Dial gauge... - Page 17 Position Description Retention knob (included in scope of delivery) Expansion bolt Taper sleeve Dial gauge holder Dial gauge Product with SCHUNK Capto holder Position Description Expansion bolt Handle sleeve Dial gauge holder Dial gauge NOTE: The expansion bolt has deliberately been designed with a taper.
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Page 18: Functional Description
Design and description 4.2 Functional description This product is used as a clamping force tester. It is calibrated. Its modular design makes the product suitable for different interfaces. The measurement is performed by inserting the product into the spindle and actuating the respective clamping system with predefined tightening torques and clamping forces. -
Page 19: Assembly
Assembly 5 Assembly 5.1 Basic information WARNING Risk of injury if the product falls during transport, assembly or disassembly. Due to the oily surface required to preserve it, the product can slip through your hands, resulting in injury. Take appropriate safety measures to prevent the product from falling. -
Page 20: Mounting The Dial Indicator
Assembly 5.2 Mounting the dial indicator Insert the dial indicator with screwed-on measuring contact into the bore hole until the pointer is at the "0" position. Secure the dial indicator setting by means of the clamping screw. Observe the tightening torque of the clamping screw } 3.1 [/ 13]. -
Page 21: Operation
Operation 6 Operation 6.1 Basic information CAUTION Risk of crushing and impact when assembling and disassembling the product. Do not reach between the product and machine. Wear suitable protective equipment. NOTICE Risk of distorted test results. If the toolholder is not correctly positioned on the product during the test procedure, the test results may be distorted. -
Page 22: Checking The Clamping Force
Operation 6.2 Checking the clamping force NOTE The product is calibrated! The measurement is made by manually inserting the clamping force tester into the spindle. Actuate the clamping system and compare the specified minimum pull-in forces. } 3.1 [/ 13]. When doing so: Observe the technical data } 3.1 [/ 13] and the marking on... -
Page 23: Maintenance
For trouble-free, long-lasting use, clean, maintain and check the functionality of the product regularly. Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical after-sales service is available during our business... -
Page 24: Intervals And Tasks
Check and calibrate annually The specified maintenance intervals are based on empirical data gathered by SCHUNK and are a recommendation. Depending on the ambient and operating conditions, as well as the clamping frequency of the product, the maintenance intervals need to be adapted and noted accordingly. -
Page 25: Disassembly
Disassembly 8 Disassembly 8.1 Basic information WARNING Risk of injury if the product falls during transport, assembly or disassembly. Due to the oily surface required to preserve it, the product can slip through your hands, resulting in injury. Take appropriate safety measures to prevent the product from falling. -
Page 26: Dismounting The Dial Indicator
Disassembly 8.2 Dismounting the dial indicator Remove the product from the spindle. Loosen the clamping screw. Pull the dial indicator out of the bracket. Unscrew the measuring contact and fasten it to the new dial indicator. 02.00 | Clamping force tester | Assembly and Operating Manual | en | 1547777... -
Page 27: Storage
Storage 9 Storage When storing the product for a longer period of time, observe the following points: Clean the product and attachments and lubricate lightly. Apply the transport lock (foam). Store the product and attachments in the transport box provided. Only store the product and attachments in dry rooms. - Page 28 SCHUNK SE & Co. KG Spanntechnik | Greiftechnik | Automatisierungstechnik Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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