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Spectra Watermakers Ventura 200R Installation And Operation Manual

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Ventura 150/200R - Remote
Manual
Installation and Operations Manual
Spectra Watermakers
Katadyn Desalination LLC.
2220 S. McDowell Blvd Ext. Petaluma, CA 94954
Phone: 415-526-2780
www.spectrawatermakers.com
Updated May 2025

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  • Page 1 Ventura 150/200R - Remote Manual Installation and Operations Manual Spectra Watermakers Katadyn Desalination LLC. 2220 S. McDowell Blvd Ext. Petaluma, CA 94954 Phone: 415-526-2780 www.spectrawatermakers.com Updated May 2025...
  • Page 3 See ‘Extended Warranty’ section of owner’s manual for full coverage details. Spectra Product Registration Form (To be completed by end user/owner) https://spectrawarranty.formstack.com/forms/product_registration Spectra Watermakers Commissioning Report (To be completed by authorized installer) https://spectrawarranty.formstack.com/forms/spectra_install_commissioning_report Note: Offer & warranty criteria effective 1/1/2021. For purchases made in the EU, please see ‘Expanded...
  • Page 4 Spectra Watermakers - User Manual Online Access Scan QR Code to Visit Spectra Manuals Page. • Select System, then download the User Manual. • Reference Commissioning Checklist for important • installation requirements. Review Installation Basics section of Owner’s Manual •...

  • Page 5: Table Of Contents

    Table of Contents Installation……………………………………………………………………………………………..6 Getting Started ........................7 Installation Basics ........................ 8 Introduction ......................... 9 Components ........................10 Plumbing Layout ........................ 12 Ventura 150 Remote Plumbing Diagram ................13 Product Water plumbing ....................14 Tube Fitting Assembly Procedures ..................16 Spectra High Pressure Fitting Instructions ................

  • Page 6: Installation

    Installation...

  • Page 7: Getting Started

    Getting Started Unpack the system and inspect it for damage during shipping. Freight damage must be reported to the carrier within 24 hours. Refer to the shipping list for your system to ensure you received all of the components listed. Do not discard any packaging until you have found and identified all of the parts.

  • Page 8: Installation Basics

    Installation Basics Thru-hull Not Supplied. Important Installation Notes • Avoid tight hose bends and excessive runs. • Use heavy gauge wire. Seawater Flow • Install feed pump module as low as possible. • Use a dedicated thru-hull with scoop type strainer. •...

  • Page 9: Introduction

    Introduction to the Ventura Remote Manual The Ventura is the finest watermaker for small and midsized yachts. Properly installed and maintained it will provide years of reliable service. Prudent operation is required with any marine equipment. Always maintain enough reserve water to get safely into your next port. CAUTION The Spectra Intensifier, known as the Clark Pump, was introduced in 1997 and has been continually improved since.

  • Page 10: Components

    Components Sea Strainer Mount close to the intake through-hull, in a location that can handle water spillage during service. Feed Pump Module Mount the feed pump module on a vertical surface, no more than 3-feet (1.0M) above the waterline. It is preferable to mount as low as possible.
  • Page 11 Components - Cont. Remote Manual Controller The remote control panel can be mounted anywhere dry and convenient. Create a 13/16” diameter opening for the display port. Ensure the display has at least 2 1/2” of depth 2 13/16” 7.14 cm clearance for the cable.

  • Page 12: Plumbing Layout

    Simplified Plumbing Layout Water-sensitive Equipment. Note: Brine discharge may be connected to either side of Clark Pump Brine discharge thru hull (not included): place above waterline (Pressurized or tee into another Fresh Water**) visible drain. Freshwater Storage Feed **Fresh water from ship’s pressure Pump Module water system 30 psi (2bar) minimum.

  • Page 13: Ventura 150 Remote Plumbing Diagram

    Ventura 150 Remote Plumbing Diagram...

  • Page 14: Product Water Plumbing

    Product Water Plumbing and Pressure Gauge Tube Installation Product to tank: Route the product water from the valve into the top of a vented tank. Install a tee in the water fill or tap a Sampling Tap for testing the pipe thread into an inspection port.

  • Page 16: Tube Fitting Assembly Procedures

    John Guest Super Speedfit Fittings...

  • Page 17: Spectra High Pressure Fitting Instructions

    Spectra High Pressure Fitting Instructions The Ventura has eight high pressure fittings, two on each cylinder on the Clark Pump, two on the pressure vessel end caps, and two 90-degree elbows on the back of the Clark Pump. As the compression fitting is tightened, it compresses a ferrule onto the stainless tubing, fixing the ferrule permanently to the tube and holding the compression nut captive.

  • Page 18: Electrical

    Electrical Ventura Remote Manual systems are pre-fitted with waterproof connectors for electrical and signal cables. Each connector is different, so it is impossible to connect them incorrectly, and the connectors are color-coded. The system has a power inlet harness with a terminal block and cover, Pump Power cable, 2–conductor fresh water flush solenoid cable, a Z-Ion power and signal cable, and a 5-foot cable for the Remote Manual Controller.
  • Page 19 Electrical - Cont. Optional Z-Ion power and signal cable (3-conductor, Green) Fresh water flush solenoid cable (2-conductor, Blue) The Ventura Remote Manual has one external port which is reserved for the customer to set up a local display if desired. The recommended display cable is a standard Cat 5e ethernet cable.

  • Page 20: Wiring

    Wiring Important: Mount the control box with 4 appropriate fasteners on a vertical surface, above components containing water, with the wire grommets down, and central to the other system components. Make sure the cables will reach all of the modules to avoid splices. The main power feed should come from an appropriately-sized fuse or breaker on the main DC panel.

  • Page 21: Optional Tank Switch Wiring And Installation

    Optional Tank Switch Customer-Supplied Tank Full Switch Installing an optional tank full float switch at the top of your water tank allows the watermaker to fill your ship’s water tank then automatically stop running. The user can then fresh water flush with by hitting ’Stop’ and then ’FWF’...
  • Page 22 Optional Tank Switch - Cont. The customer supplied float switch must be connected to the Terminals 5 & 6 labeled Tank Full within the Control Box that is mounted to the inside of the Feed Pump Module. There is no polarity. Remove the jumper. Connect the wires to the terminals. Use 18/2 tinned wire or larger.

  • Page 23: Optional Z-Ion Installation

    Optional Z-Ion Installation The Z-Ion replaces the fresh water flush module on the feed pump module. The Z-Ion filter bowl, like the normal fresh water flush module, houses the charcoal filter, which must be replaced every six months. The Z-Ion control box comes with four-foot cables for flexibility in mounting on the bulkhead above or adjacent to the feed pump module.
  • Page 24 Z-Ion Operation and Installation This revolutionary adaptation of an ancient technology effectively and safely protects the membrane and filters on your Spectra Watermaker from biological growth. Your system will be kept ready to operate without any additional flushing, external power sources, pickling chemicals, or complex procedures.
  • Page 25 Z-Ion Layout and Specs. Run Light Will be green when while Z-Ion is powered and ready Pin 7 Service Light There are 7 pins on the phoenix connector from left to right: Pin 1 Pin 1 Supply Voltage-Battery ( + ) Pin 2 Ground Pin 3 Trigger Pin 4 Auxiliary Output 1...

  • Page 26: Operation

    Operation...

  • Page 27: New Systems Start Up And Testing

    New System Start-Up and Testing Avoid running the Ventura system if the vessel is in contaminated water. The system should be fully tested before leaving port. If the location or weather prevents proper testing, refer to Dry Testing with an Artificial Ocean on page 29.

  • Page 28: Normal Operation And Fresh Water Flush

    Normal Operation and Fresh Water Flush If the system has been pickled, stored, or contains cleaning compounds, use the New System Startup procedure. The system should be fully run tested before you leave port. If the location or weather prevents proper testing refer to “Testing with an Artificial Ocean.”...

  • Page 29: Dry Testing With An Artificial Ocean

    Dry Testing with an Artificial Ocean If it is not possible to test run the system with the boat in the water, you may test the system with an artificial ocean. You will need 1.3 lbs. of non-iodized salt (rock salt, sea salt, or aquarium salt) to make a 5 gallons (33 grams of salt per liter) of water that is about 33,000 PPM salinity (average seawater salinity).

  • Page 30: Spectra Manual Remote Controller Guide

    Spectra Manual Remote Controller Guide If the system has been pickled, winterized, this is the first startup, or the condition of the system is unknown, go to NEW SYSTEM START-UP on page 27 or serious damage may occur. A fresh water flush should be performed after every use of the watermaker. The system will need to run for approximately half an hour to make enough fresh water for one flush.
  • Page 31 Adjusting Fresh Water Flush Duration The Ventura Freshwater Flush Duration is set to a factory default of 3 minutes, which is usually the right amount of time to ensure that sea water is thoroughly flushed out of the watermaker using the least amount of fresh water. However, due to different lengths of hose runs, different rates of flow, and different pressures in shipboard fresh water systems, the flush duration can be optimized for your boat.

  • Page 32: Maintenance, Storage, And Troubleshooting

    Maintenance, Storage & Troubleshoot...

  • Page 33: Maintenance

    Maintenance General Periodically inspect the entire system for leakage and chafing. Repair any leaks as soon as you find them. Some crystal formation around the Clark Pump blocks is normal. Wipe down any salt encrusted areas with a damp cloth. Watermakers are at their best when run regularly.
  • Page 34 Maintenance - Cont. The Charcoal Fresh Water Flush Filter Replace the charcoal filter element in the feed pump module at least every 6 months. This filter protects the membrane by removing chlorine from the flush water. Use only a Spectra- approved replacement.

  • Page 35: Introduction To Spectra Chemicals

    Maintenance - Cont. Introduction to Spectra Chemicals We use four types of chemicals: SC-1, SC-2, SC-3, and propylene glycol antifreeze. SC-1 and propylene glycol are for system storage, while SC-2 and SC-3 are for membrane cleaning. Do not use sodium-bisulfate, citric acid, or any other storage chemical not supplied by Spectra. These chemicals, used to store other watermaker brands, will damage the Clark Pump, membrane end plugs, manifolds, and other components.
  • Page 36 Maintenance - Cont. Introduction to Spectra Chemicals - Cont. Complete microbial protection requires a 25% solution of propylene glycol, so care must be taken that the solution remaining in the watermaker during long term storage is at least 25%, even if freeze protection is not required. For these reasons Spectra recommends that all pickling be carried out with a 60% or greater concentration.

  • Page 37: Ventura Remote Manual Storage Procedure

    Ventura Remote Manual Storage Procedure NOTE: The Ventura contains about 2 gallons of water at any given time, so with 2 gallons in the bucket there will be a total of 4 gallons of solution. 1. Close the saltwater intake seacock. 2.

  • Page 38: Winterizing With Propylene Glycol

    Winterizing with Propylene Glycol See description of propylene glycol formulations, and flushing from system, on page 33-34. 1. Close the saltwater intake seacock. 2. Push the Freshwater Flush button to perform a flush. Repeat a second flush. 3. Disconnect the brine discharge hose from the Clark Pump at quick disconnect. Replace with the vinyl brine discharge service hose* from your service kit.

  • Page 39: Membrane Cleaning Procedure

    Membrane Cleaning Procedures Spectra cleaning compound (SC-2 or SC-3) must be mixed with freshwater at a ratio of 1 container of compound to 3 gallons (12L) of non- chlorinated water. An average of two gallons (8L) of water is already present inside a Ventura system, so this water must be figured into the mixture.
  • Page 40 Service Mode - Example 3-Way Valve pointed up toward “Service” Figure 2 Illustrates hose connections and subassemblies for winterizing, storage procedures, and membrane cleaning.

  • Page 41: Suggested Spares For Ventura Remote Manual

    Suggested Spares for Ventura Remote Manual Short term cruising, weekends etc. Two treatments worth of preservative chemicals (either 2 bags of SC-1 or 2 gallons of Propylene Glycol). Six 5-micron filters and a charcoal filter. Cruising 2 to 6 months at a time. Four treatments worth of preservative chemicals (either 4 bags of SC-1 or 4 gallons of Propylene Glycol).

  • Page 42: Troubleshooting

    Troubleshooting Ventura Remote Manual Systems REMEDY PROBABLE CAUSE SYMPTOMS • No product flow, good brine While system is running, kink brine • Internal leak in Clark Pump discharge flow, hose to stop flow until pressure rises Recovery percentage is 0 (See to 125psi, release hose quickly, repeat Flow Test) no more than 10 times in succession...
  • Page 43 Troubleshooting Ventura Remote Manual Systems SYMPTOMS PROBABLE CAUSE REMEDY • • Motor receiving less than Low product flow, more than Check wiring for voltage drop. Increase 12.5 VDC 1 GPH Total flow down (see wire size if necessary • flow test) Check power supply •...
  • Page 44 Troubleshooting Ventura Remote Manual Systems SYMPTOMS PROBABLE CAUSE REMEDY • • TDS meter needs calibration PPM High Recalibrate TDS meter or taste test water until it can be replaced • • Feed Flow or Clark Pump Low product flow, recovery percentage, or Problem feed pressure can lead to drop in product water quality.

  • Page 45: Ventura Flow Test

    Ventura Flow Test The flow test is the most useful diagnostic test for system performance, and should be done before replacing or cleaning your membrane. Changes in production or water quality are normally caused by something other than the membrane, unless the system has been left unused for a long period of time.
  • Page 46 Ventura Flow Test - Cont. 1. Product Flow: Product flow is expressed in Gallons Per Hour (GPH) or Liters Per Hour (LPH), by this equation: 3600 ÷ time in seconds x quantity of water in gallons or liters=GPH or LPH There are 3600 seconds in an hour.

  • Page 47: Nominal Operating Parameters

    Nominal Operating Parameters Parameter Minimum Maximum Product Quantity 5.7 GPH (21.5 LPH)/Ventura 150 6.5 GPH (24.6 LPH)/Ventura 150 7.7 GPH (29.1 LPH)/Ventura200 8.3 GPH (31.4 LPH)/Ventura 200 Product Quality <300 ppm 750 ppm Feed Pressure 70 psi (5 bar)/Ventura 150 90 psi (6.3 bar)/Ventura 200 Amp Draw Ventura 150 9.0A @ 14VDC;...

  • Page 48: Poor Water Quality

    Poor Product Water Quality With any product water quality issue, you must ensure accurate calibration if you are using a salinity meter. For general quality evaluation, your taste is always good enough. Using membranes for water desalination through reverse osmosis is not an exact science and two identical systems can have different product quality.

  • Page 49: Technical Bulletins

    Technical Bulletins The following pages include Spectra’s most commonly-used technical bulletins, covering tests, adjustments, troubleshooting, and common points of confusion. Many more technical bulletins are available on the Spectra website, support.katadyngroup.com. ACCUMULATOR PRESSURE Your Spectra watermaker is supplied with a pressure accumulator tank (PL-ACC-TK), which should be installed in the feed water line between the 5 micron Prefilter and the Clark Pump.
  • Page 50 PREFILTERS It is important to remember that your Spectra Watermaker is designed to process clean, open- ocean seawater. Any departure from that standard for your seawater intake runs the risk of causing excessive wear or damage to internal pump parts and/or the vulnerable reverse osmosis mem- brane.

  • Page 51: Charcoal Filters

    PREFILTERS CONT. Our filter element part numbers are FT-FTC-XX, where the last digits indicate the micron rating. FT-FTC -5 is for a 5 micron element, FT-FTC-20 is a 20 micron element. The optional oil/water separator is FT-FTC-OW. 5 Micron 20 Micron Optional Oil/Water Separator CHARCOAL FILTERS The charcoal filter element (FT-FTC-CC) removes chlorine from the fresh water flush water supply, as...
  • Page 52 SHURFLO PUMP WON’T RUN If the pump has power to it but the pump won’t run, first check the pressure switch. The pressure switch (EL-FP-PS) is located on the wet end of the pump and has two red wires plugged into it (see photo, next page). Jump the two red wires together and see if the pump runs.
  • Page 53 ADJUST SHURFLO PRESSURE SWITCH Shurflo feed pumps are equipped with a high pressure cutout switch (EL-FP-PS). This is the small black unit on the end of the wet end of the pump head (PL-PMP-SFPH) where the two red wires connect. If the pressure switch is not properly adjusted the pump may cut out each time the Clark pump cycles and the feed pressure spikes.

  • Page 54: Ventura 150 Remote Wiring Schematic

    Ventura 150 Remote Electrical Diagram...
  • Page 55 Ventura 150 Remote Electrical Diagram Cont.

  • Page 56: Ventura 150D-200T Electrical Specifications

    Power Supply Voltage: 24 VDC Bench Test: 26.2 V / 4.8 A Power Consumption: 126 W Efficiency: 22.1 Wh/gal Ventura 200R 12V: Power Supply Voltage: 12 VDC Bench Test: 13.9 V / 10 A Power Consumption: 141 W Efficiency: 16.8 Wh/gal...

  • Page 57: Exploded Views And Part Numbers

    Exploded Views & Part Numbers...

  • Page 58: Part Numbers

    Part Numbers *This image reflects a Ventura Remote 24V configuration 24V 36V 48V TO 12V 5A DC 5A FUSE** FOR 24V DC CONVERTER, 60 WATT EL-FUS-5A (24V ONLY) EL-PS-12V60W67 FUSE GLASS 5A 250VAC 5X20MM EL-FUS-5AG PASSTHROUGH REPLACEMENT KIT KIT-EL-RJ45 10 AMP ** FOR 24V EL-FUS-10AATO/ATC REM CIRCUIT BOARD 15A ATO/ATC FUSE FOR 12V...
  • Page 59 Part Numbers 1-Way Solenoid Valve 12V PL-SLN-1/4O12SV Cooling Fan 12V KIT-FK-12 FILTER HOUSING 3/4” 3-Way Valve FT-FTH-10L3PCS PL-VLV-3W3/4 CHARCOAL FILTER CARTRIDGE FT-FTC-CC Feed Pump Heat Sink EL-FP-FPHS Ventura Feed Pump Bracket FM-VT-ITM 3/4MPTx5/8 HOSE BARB EL PL-HBE-3/4X5/8 3/4 NYLON STREET EL PL-MFF-1/2X1/2 3/4MPTX 5/8 HOSE BARB TEE PL-TEE-3/4M5/8B...
  • Page 60 Part Numbers - Cont. 3/8”NPT Quick Disc. Coupling Body PL-QDC-BD3/8 Plate Bracket FM-PVB-PB INLET HOSE ASSEM. SUB-CT-Z-HPILHA 3/8”NPT X 5/8” Hose Barb El. PL-HBE-3/8X5/8 PL-MTE-3/4SX1/2SL 3/4"-16S X 1/2""TUBE 90DEG. SS316L Pump to Pressure Vessel Upper SS Tube: PL-TB-HPTVUS Plate Bracket End Pump to Pressure Vessel FM-PVB-PBE Lower SS Tube:...
  • Page 61 Part Numbers - Cont. PRODUCT WATER SAMPLING VALVE PL-VLV-3W1/4 1/4 TUBE X 1/4 MPT STRAIGHT FITTING PL-MTS-1/4X1/4P PL- MTE-1/4X1/4P ELBOW FITTING 1/4 TUBE X 1/4 KIT-REM-RPNLA MPT EL (not shown) REM REMOTE PANEL ASSEMBLY Wall Mounting Clamps (not shown): (2)PL-CLP-3/4CAR 3/4" CAR- LON CLAMP ACCUMULATOR 1/8MPT X 1/4 TUBE...
  • Page 62 HP-TB-VEB-B1 HP-TB-VB HP-TB-VEB-A1 HP-CYL-CCA HP-TB-BV HP-CB-CB7 HP-CYL-SST HP-CYL-R HP-CYL-EC Not used...
  • Page 63 HD-CPS-5/16X3 SO-HPP-RV HP-TB-ARP KIT-HP-10VSA HP-TB-BV SO-HPP-AR1 HD-CPS-5/162.75 SO-HPP-SP HP-TB-VSP HP-TB-SR SO-HPP-VB SO-HPP-VP SO-HPP-PLP...
  • Page 64 Parts HP-CYL-3/4R,...
  • Page 65 Parts HP-CYL-SST HP-CYL-PT PL-MTS-3/8X1/2B SO-HPP-ECCB HP-CYL-CCA HP-CYL-EC HP-CYL-R...

  • Page 66: Owner Resources

    Owner Resources...

  • Page 67: What Is Not Covered

    This warranty will be extended for an additional 12-month period when the product is installed and commissioned by a Katadyn Desalination Authorized Installer. A Spectra Watermakers Commissioning Report must also be returned and approved by the factory. The Spectra Clark Pump has a Limited Lifetime Warranty on Marine systems to the original consumer owner of the product, not inclusive of repair or replacement parts due to wear over time.

  • Page 68: How To Make A Warranty Claim

    SOLE WARRANTY THE PRODUCTS AND ARE IN LIEU OF AND EXCLUDE ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARISING BY OPERATION OF LAW OR PRODUCTS ARE SPECIFICALLY DESIGNED AND/OR MANUFACTURED BYMANUFACTURER FOR YOUR USE OR PURPOSE. WHAT WE WILL DO TO CORRECT PROBLEMS If You return the defective product during the warranty period and in accordance with the instructions contained herein, shipping prepaid, the Manufacturer shall, at its option and as Your exclusive remedy, repair, correct or replace the product at no charge if the product is found by the...
  • Page 69 Please submit this document along with the Installation and Commissioning Reports to Spectra Watermakers for approval. Submissions can be submitted online, scanned and emailed, or mailed directly to the factory. Spectra Watermakers Technical Support will email the original owner and the authorized distributor with the status of submission.
  • Page 70 Spectra Watermakers Installation Report (To be completed by authorized installer) The following checklist is designed to confirm that the watermaker installation meets Spectra standards. Fill out the checklist as completely as possible. Check any boxes that apply and note any concerns. Please document any discrepancies or concerns with photos.

  • Page 71: Freshwater Flush

    Spectra Watermakers Commissioning Report – Page 1 (To be completed by authorized installer) The following checklist is designed to confirm that the watermaker installation meets Spectra standards and that the system is performing at specification. Fill out the below checks as completely as possible. Check any boxes that apply and note any concerns.
  • Page 72 Spectra Watermakers Commissioning Report – Page 2 OWNER EDUCATION Owner has been trained on the following: Know locations of □ Seacock/Thru-hull □ Sea strainer □ Feed Pump Module □ Prefilter Module □ Freshwater Flush Module □ High Pressure Module □...

This manual is also suitable for:

Ventura 150rVentura 200r-tVt-200r-t-12Vt-200r-t-24

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