Spectra Watermakers Ventura 150 Installation And Operation Manual
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Spectra Watermakers Ventura 150 Installation And Operation Manual

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Ventura 150/200R - Remote
Manual
Installation and Operations Manual
Spectra Watermakers
Katadyn Desalination LLC.
2220 S. McDowell Blvd Ext. Petaluma, CA 94954
Phone: 415-526-2780 Fax: 415-526-2787
info@spectrawatermakers.com
www.spectrawatermakers.com
Updated January 2021

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Summary of Contents for Spectra Watermakers Ventura 150

  • Page 1 Ventura 150/200R - Remote Manual Installation and Operations Manual Spectra Watermakers Katadyn Desalination LLC. 2220 S. McDowell Blvd Ext. Petaluma, CA 94954 Phone: 415-526-2780 Fax: 415-526-2787 info@spectrawatermakers.com www.spectrawatermakers.com Updated January 2021...
  • Page 3 See ‘Extended Warranty’ section of owner’s manual for full coverage details. Spectra Product Registration Form (To be completed by end user/owner) https://spectrawarranty.formstack.com/forms/product_registration Spectra Watermakers Commissioning Report (To be completed by authorized installer) https://spectrawarranty.formstack.com/forms/spectra_install_commissioning_report Note: Offer & warranty criteria effective 1/1/2021. For purchases made in the EU, please see ‘Expanded...

  • Page 5: Table Of Contents

    Table of Contents Installation……………………………………………………………………………………………... Getting Started ........................7 Installation Basics ........................ 8 Introduction ........................9 Components ........................10 Ventura Plumbing Schematic .................... 12 Installation Notes ......................13 Product Water plumbing ....................14 Tube Fitting Assembly Procedures ..................16 Spectra High Pressure Fitting Instructions ................ 17 Electrical ..........................

  • Page 7: Installation

    THE VENTURA 200RT IS DESIGNED FOR WARM WATER USE. OPERATION IN WATERS BELOW F (10 C) MAY CAUSE HIGH OPERATING PRESSURES AND INCREASED WEAR ON THE FEED PUMP. Ventura 150-200T Remote Manual Shipping List: • Ventura Remote Manual kit (includes Control Box and Remote Control) •...

  • Page 8: Installation Basics

    Installation Basics Thru-hull Not Supplied. Important Installation Notes • Avoid tight hose bends and excessive runs. • Use heavy gauge wire. Seawater Flow • Install feed pump module as low as possible. • Use a dedicated thru-hull with scoop type strainer. •...

  • Page 9: Introduction

    Introduction to the Ventura Remote Manual The Ventura is the finest watermaker for small and midsized yachts. Properly installed and maintained it will provide years of reliable service. Prudent operation is required with any marine equipment. Always maintain enough reserve water to get safely into your next port. CAUTION The Spectra Intensifier, known as the Clark Pump, was introduced in 1997 and has been continually improved since.

  • Page 10: Components

    Components Sea Strainer Mount close to the intake through-hull, in a location that can handle water spillage during service. Feed Pump Module Mount the feed pump module on a vertical surface, no more than 3-feet (1.0M) above the waterline. It is preferable to mount as low as possible.
  • Page 11 Components - Cont. Remote Manual Controller The remote control panel can be mounted anywhere dry and convenient. Cut a 5/8” (1.5 cm) wide by 5/8”” (1.5 cm) high opening for the display port. The display needs minimum 2 1/2” deep clearance for the cable. Take care not to damage the plugs on the ends of the cable when routing.

  • Page 12: Ventura Plumbing Schematic

    Simplified Plumbing Layout Water-sensitive Equipment. Note: Brine discharge may be connected to either side of Clark Pump Brine discharge thru hull (not included): place above waterline (Pressurized or tee into another Fresh Water) visible drain. Freshwater Storage tank Feed Pump Module Charcoal ShurFlo Use the supplied 5/8-inch...

  • Page 13: Installation Notes

    Installation Notes...

  • Page 14: Product Water Plumbing

    Product Water Plumbing and Pressure Gauge Tube Installation Product to tank: Route the product water from the valve into the top of a vented tank. Install a tee in the water fill or tap a Sampling Tap for testing the pipe thread into an inspection port.

  • Page 16: Tube Fitting Assembly Procedures

    John Guest Super Speedfit Fittings...

  • Page 17: Spectra High Pressure Fitting Instructions

    Spectra High Pressure Fitting Instructions The Ventura has eight high pressure fittings, two on each cylinder on the Clark Pump, two on the pressure vessel end caps, and two 90-degree elbows on the back of the Clark Pump. As the compression fitting is tightened, it compresses a ferrule onto the stainless tubing, fixing the ferrule permanently to the tube and holding the compression nut captive.

  • Page 18: Electrical

    Electrical Ventura Remote Manual systems are pre-fitted with waterproof connectors for electrical and signal cables. Each connector is different, so it is impossible to connect them incorrectly, and the connectors are color-coded. The system has a power inlet harness with a terminal block and cover, Pump Power cable, 2–conductor fresh water flush solenoid cable, a Z-Ion power and signal cable, and a 5-foot cable for the Remote Manual Controller.
  • Page 19 Electrical - Cont. Optional Z-Ion power and signal cable (3-conductor, Green) Fresh water flush solenoid cable (2-conductor, Blue) The Ventura Remote Manual has one external port which is reserved for the customer to set up a local display if desired. The recommended display cable is a standard Cat 5e ethernet cable.

  • Page 20: Wiring

    Wiring Important: Mount the control box with 4 appropriate fasteners on a vertical surface, above components containing water, with the wire grommets down, and central to the other system components. Make sure the cables will reach all of the modules to avoid splices. The main power feed should come from an appropriately-sized fuse or breaker on the main DC panel.

  • Page 21: Optional Tank Switch Wiring And Installation

    Optional Tank Switch Customer-Supplied Tank Full Switch Installing an optional tank full float switch at the top of your water tank allows the watermaker to fill your ship’s water tank then automatically stop running. The user can then fresh water flush with by hitting ’Stop’ and then ’FWF’...
  • Page 22 Optional Tank Switch - Cont. The customer supplied float switch must be connected to the Terminals 5 & 6 labeled Tank Full within the Control Box that is mounted to the inside of the Feed Pump Module. There is no polarity. Remove the jumper. Connect the wires to the terminals. Use 18/2 tinned wire or larger.

  • Page 23: Optional Z-Ion Installation

    Optional Z-Ion Installation The Z-Ion replaces the fresh water flush module on the feed pump module. The Z-Ion filter bowl, like the normal fresh water flush module, houses the charcoal filter, which must be replaced every six months. The Z-Ion control box comes with four-foot cables for flexibility in mounting on the bulkhead above or adjacent to the feed pump module.
  • Page 24 Z-Ion Operation and Installation This revolutionary adaptation of an ancient technology effectively and safely protects the membrane and filters on your Spectra Watermaker from biological growth. Your system will be kept ready to operate without any additional flushing, external power sources, pickling chemicals, or complex procedures.
  • Page 25 Z-Ion Layout and Specs. Pin 7 Run Light Will be green when while Z-Ion is powered and ready Voltage Spike Counter Service Light Pin 1 There are 7 pins on the phoenix connector from left to right: Pin 1 Supply Voltage-Battery ( + ) Pin 2 Ground Pin 3 Trigger Figure 1...

  • Page 26: Operation

    Operation...

  • Page 28: New Systems Start Up And Testing

    35 PSI. If purging with freshwater, the sampling tube may discharge wa- ter. 4. Close the pressure relief valve. The pressure should rise to 60-80 PSI (4.2-5.7bar) on a Ventura 150 and 80-90 PSI (5.5-6.5 bar) on a 200T. Water should begin to flow out of the sampling tube. If the ship is located in brackish or fresh water, the pressure will be lower.

  • Page 29: Normal Operation And Fresh Water Flush

    Normal Operation and Fresh Water Flush If the system has been pickled, stored, or contains cleaning compounds, use the New System Startup procedure. The system should be fully run tested before you leave port. If the location or weather prevents proper testing refer to “Testing with an Artificial Ocean.”...

  • Page 30: Dry Testing With An Artificial Ocean

    Dry Testing with an Artificial Ocean If it is not possible to test run the system with the boat in the water, you may test the system with an artificial ocean. You will need 1.3 lbs. of non-iodized salt (rock salt, sea salt, or aquarium salt) to make a 5 gallons (33 grams of salt per liter) of water that is about 33,000 PPM salinity (average seawater salinity).

  • Page 31: Spectra Manual Remote Controller Guide

    Spectra Manual Remote Controller Guide If the system has been pickled, winterized, this is the first startup, or the condition of the system is unknown, go to NEW SYSTEM START-UP on page 28 or serious damage may occur. A fresh water flush should be performed after every use of the watermaker. The system will need to run for approximately half an hour to make enough fresh water for one flush.

  • Page 32: Adjusting Fresh Water Flush Duration

    Adjusting Fresh Water Flush Duration The Ventura Freshwater Flush Duration is set to a factory default of 3 minutes, which is usually the right amount of time to ensure that sea water is thoroughly flushed out of the watermaker using the least amount of fresh water. However, due to different lengths of hose runs, different rates of flow, and different pressures in shipboard fresh water systems, the flush duration can be optimized for your boat.

  • Page 33: Maintenance

    Maintenance General Periodically inspect the entire system for leakage and chafing. Repair any leaks as soon as you find them. Some crystal formation around the Clark Pump blocks is normal. Wipe down any salt encrusted areas with a damp cloth. Watermakers are at their best when run regularly.
  • Page 34 Maintenance - Cont. The Charcoal Fresh Water Flush Filter Replace the charcoal filter element in the feed pump module at least every 6 months. This filter protects the membrane by removing chlorine from the flush water. Use only a Spectra- approved replacement.

  • Page 35: Introduction To Spectra Chemicals

    Maintenance - Cont. Introduction to Spectra Chemicals We use four types of chemicals: SC-1, SC-2, SC-3, and propylene glycol antifreeze. SC-1 and propylene glycol are for system storage, while SC-2 and SC-3 are for membrane cleaning. Do not use sodium-bisulfate, citric acid, or any other storage chemical not supplied by Spectra. These chemicals, used to store other watermaker brands, will damage the Clark Pump, membrane end plugs, manifolds, and other components.
  • Page 36 Maintenance - Cont. Introduction to Spectra Chemicals - Cont. Complete microbial protection requires a 25% solution of propylene glycol, so care must be taken that the solution remaining in the watermaker during long term storage is at least 25%, even if freeze protection is not required. For these reasons Spectra recommends that all pickling be carried out with a 60% or greater concentration.

  • Page 37: Ventura Remote Manual Storage Procedure

    Ventura Remote Manual Storage Procedure NOTE: The Ventura contains about 2 gallons of water at any given time, so with 2 gallons in the bucket there will be a total of 4 gallons of solution. 1. Close the saltwater intake seacock. 2.

  • Page 38: Winterizing With Propylene Glycol

    Winterizing with Propylene Glycol See description of propylene glycol formulations, and flushing from system, on page 33-34. 1. Close the saltwater intake seacock. 2. Push the Freshwater Flush button to perform a flush. Repeat a second flush. 3. Disconnect the brine discharge hose from the Clark Pump at quick disconnect. Replace with the vinyl brine discharge service hose* from your service kit.

  • Page 39: Membrane Cleaning Procedure

    Membrane Cleaning Procedures Spectra cleaning compound (SC-2 or SC-3) must be mixed with freshwater at a ratio of 1 container of compound to 3 gallons (12L) of non- chlorinated water. An average of two gallons (8L) of water is already present inside a Ventura system, so this water must be figured into the mixture.
  • Page 40 Service Mode - Example 3-Way Valve pointed up toward “Service” Figure 2 Illustrates hose connections and subassemblies for winterizing, storage procedures, and membrane cleaning.
  • Page 41 Suggested Spares for Ventura Connect Short term cruising, weekends etc. A basic cruise kit B. This kit consists of three 5 micron filters, three 20 micron filters, and SC- 1 storage chemical. Cruising 2 to 6 months at a time. Two basic cruise kits, one replacement charcoal filter, and one replacement feed pump head.

  • Page 42: Troubleshooting

    Troubleshooting Ventura Remote Manual Systems REMEDY PROBABLE CAUSE SYMPTOMS • No product flow, good brine While system is running, kink brine • Internal leak in Clark Pump discharge flow, hose to stop flow until pressure rises Recovery percentage is 0 (See to 125psi, release hose quickly, repeat Flow Test) no more than 10 times in succession...
  • Page 43 Troubleshooting Ventura Remote Manual Systems SYMPTOMS PROBABLE CAUSE REMEDY • • Motor receiving less than Low product flow, more than Check wiring for voltage drop. Increase 12.5 VDC 1 GPH Total flow down (see wire size if necessary • flow test) Check power supply •...
  • Page 44 Troubleshooting Ventura Remote Manual Systems SYMPTOMS PROBABLE CAUSE REMEDY • • TDS meter needs calibration PPM High Recalibrate TDS meter or taste test water until it can be replaced • • Feed Flow or Clark Pump Low product flow, recovery percentage, or Problem feed pressure can lead to drop in product water quality.

  • Page 45: Ventura Flow Test

    Ventura Flow Test The flow test is the most useful diagnostic test for system performance, and should be done before replacing or cleaning your membrane. Changes in production or water quality are normally caused by something other than the membrane, unless the system has been left unused for a long period of time.
  • Page 46 Compare the product flow to the total feed flow. Product flow should be 6.5% minimum 5.5%) of total flow for a Ventura 150, and 9% (minimum 8%) of total flow for a Ventura 200T. If product percentage is low, you may have an internal leak in the Clark Pump.

  • Page 47: Nominal Operating Parameters

    Nominal Operating Parameters Parameter Minimum Maximum Product Quantity 5.7 GPH (21.5 LPH)/Ventura 150 6.5 GPH (24.6 LPH)/Ventura 150 7.7 GPH (29.1 LPH)/Ventura200 8.3 GPH (31.4 LPH)/Ventura 200 Product Quality <300 ppm 750 ppm Feed Pressure 70 psi (5 bar)/Ventura 150 90 psi (6.3 bar)/Ventura 200...

  • Page 48: Poor Water Quality

    Poor Product Water Quality With any product water quality issue, you must ensure accurate calibration if you are using a salinity meter. For general quality evaluation, your taste is always good enough. Using membranes for water desalination through reverse osmosis is not an exact science and two identical systems can have different product quality.

  • Page 49: Technical Bulletins

    Technical Bulletins The following pages include Spectra’s most commonly used technical bulletins, covering tests, adjustments, troubleshooting, and common points of confusion. Many more technical bulletins are available on the Spectra website, www.spectrawatermakers.com. ACCUMULATOR PRESSURE Your Spectra watermaker is supplied with a pressure accumulator tank (PL-ACC-TK), which should be installed in the feed water line between the 5 micron Pre-filter and the Clark Pump.
  • Page 50 PREFILTERS During normal operation, the feed water is filtered in two stages. First it passes through a fine mesh metal sea strainer, which protects the feed pump from foreign materials and sea creatures. After passing through the feed pump, the feed water passes the filter housings containing 20 and 5 micron elements, removing very fine particles that could damage the Clark Pump and shorten membrane life.
  • Page 51 CHARCOAL FILTERS The charcoal filter element (FT-FTC-CC) removes chlorine from the fresh water flush water supply, as the RO membrane can only handle small amounts of chlorine without permanent damage. The charcoal filter used for the fresh water flush system will not plug up unless you have very dirty domestic water in your boat’s supply tank.
  • Page 52 SHURFLO PUMP WON’T RUN If the pump has power to it but the pump won’t run, first check the pressure switch. The pressure switch (EL-FP-PS) is located on the wet end of the pump and has two red wires plugged into it (see photo, next page). Jump the two red wires together and see if the pump runs.
  • Page 53 ADJUST SHURFLO PRESSURE SWITCH Shurflo feed pumps are equipped with a high pressure cutout switch (EL-FP-PS). This is the small black unit on the end of the wet end of the pump head (PL-PMP-SFPH) where the two red wires connect. If the pressure switch is not properly adjusted the pump may cut out each time the Clark pump cycles and the feed pressure spikes.

  • Page 54: Wiring Schematic

    Insert .pdf here after conversion to .pdf.

  • Page 55: Spectra Remote Manual Electrical Specifications

    Electrical Specifications Operating voltage limits: 10—14.6VDC Outputs: 5VDC:– 2000mA Total for all outputs. VLV 1&2: 1 Amp DC priming valve solenoid. AUX 1-3: 1 Amp DC auxiliary output. Never connect anything to the Spectra Connect without factory approval. Serious damage can occur!

  • Page 56: Exploded Views And Part Numbers

    Exploded Views & Part Numbers...
  • Page 58 Part Numbers 1-Way Solenoid Valve 12V, 24V PL-SLN-1/4O12SV, O24 3/4” 3-Way Valve PL-VLV-3W3/4 Cooling Fan 12V, 24V FILTER HOUSING KIT-FK-12,24 FT-FTH-10L3PCS CHARCOAL FILTER CARTRIDGE FT-FTC-CC Feed Pump Heat Sink EL-FP-FPHS Ventura Feed Pump Bracket FM-VT-ITM 3/4MPTx5/8 HOSE BARB EL PL-HBE-3/4X5/8 3/4 NYLON STREET EL PL-MFF-1/2X1/2 3/4MPTX 5/8 HOSE BARB TEE...
  • Page 59 Part Numbers - Cont. 3/8”NPT Quick Disc. Coupling Body PL-QDC-BD3/8 Plate Bracket FM-PVB-PB INLET HOSE ASSEM. SUB-CT-Z-HPILHA 3/8”NPT X 5/8” Hose Barb El. PL-HBE-3/8X5/8 Nickel-Bronze High Pressure Elbow PL-MTE-3/4S1/2B Pump to Pressure Vessel Upper SS Tube: PL-TB-HP-HPTVUS Plate Bracket End FM-PVB-PBE PRODUCT OUTLET FIT- Pump to Pressure Vessel...
  • Page 60 Part Numbers - Cont. PRODUCT WATER SAMPLING VALVE PL-VLV-3W1/4 1/4 TUBE X 1/4 MPT STRAIGHT FITTING PL-MTS-1/4X1/4P PL- MTE-1/4X1/4P ELBOW FITTING 1/4 TUBE X 1/4 MPT EL (not shown) Wall Mounting Clamps (not shown): (2)PL-CLP-3/4CAR 3/4" CAR- LON CLAMP ACCUMULATOR PL-ACC-TK 1/8MPT X 1/4 TUBE EL PL-MTE-1/8X1/4J...
  • Page 61 HP-TB-VEB-B HP-TB-VB HP-TB-VEB-A HP-CYL-CCA HP-TB-BV HP-CB-CB7 HP-CYL-SST HP-CYL-R HP-CYL-EC Not used...
  • Page 62 HD-CPS-5/16X3 SO-HPP-RV HP-TB-ARP KIT-HP-10VSA HP-TB-BV SO-HPP-AR1 HD-CPS-5/162.75 SO-HPP-SP HP-TB-VSP HP-TB-SR SO-HPP-VB SO-HPP-VP SO-HPP-PLP...
  • Page 63 Parts HP-CYL-3/4R,...
  • Page 64 Parts HP-CYL-SST HP-CYL-PT PL-MTS-3/8X1/2B SO-HPP-ECCB HP-CYL-CCA HP-CYL-EC HP-CYL-R...
  • Page 66 This warranty will be extended for an additional 12-month period when the product is installed and commissioned by a Katadyn Desalination Authorized Installer. A Spectra Watermakers Commissioning Report must also be returned and approved by the factory. The Spectra Clark Pump has a Limited Lifetime Warranty on Marine systems to the original consumer owner of the product, not inclusive of repair or replacement parts due to wear over time.
  • Page 67 SOLE WARRANTY THE PRODUCTS AND ARE IN LIEU OF AND EXCLUDE ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARISING BY OPERATION OF LAW OR PRODUCTS ARE SPECIFICALLY DESIGNED AND/OR MANUFACTURED BYMANUFACTURER FOR YOUR USE OR PURPOSE. WHAT WE WILL DO TO CORRECT PROBLEMS If You return the defective product during the warranty period and in accordance with the instructions contained herein, shipping prepaid, the Manufacturer shall, at its option and as Your exclusive remedy, repair, correct or replace the product at no charge if the product is found by the...
  • Page 68 Please submit this document along with the Installation and Commissioning Reports to Spectra Watermakers for approval. Submissions can be submitted online, scanned and emailed, or mailed directly to the factory. Spectra Watermakers Technical Support will email the original owner and the authorized distributor with the status of submission.
  • Page 70 Spectra Watermakers Installation Report (To be completed by authorized installer) The following checklist is designed to confirm that the watermaker installation meets Spectra standards. Fill out the checklist as completely as possible. Check any boxes that apply and note any concerns. Please document any discrepancies or concerns with photos.
  • Page 72 *If the system does not have a dedicated forward-facing scoop type thru-hull or will be on a vessel that moves faster than 15 knots the system needs to complete the following sea trial checks. Spectra Watermakers reserves the right to require a sea trial from any customer before approving a commissioning report.
  • Page 73 Spectra Watermakers Commissioning Report – Page 2 OWNER EDUCATION Owner has been trained on the following: Know locations of □ Seacock/Thru-hull □ Sea strainer □ Feed Pump Module □ Prefilter Module □ Freshwater Flush Module □ High Pressure Module □...

This manual is also suitable for:

Ventura 200r

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