CeoTronics CT-WireCom Installation Manual

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Operating instructions manual (16 pages)

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CT-WireCom System for

crane installations

Operating Instructions

Contents

CeoTronics Operating, Warning, and Safety Instructions ............................................................... 2

Description ...................................................................................................................................... 5

2.1

System overview ...................................................................................................................... 5

2.2

Purpose ................................................................................................................................... 6

2.3

Scope of delivery ..................................................................................................................... 6

2.4

Gooseneck microphone ........................................................................................................... 6

2.5

WireCom board LFCST5 .......................................................................................................... 7

Built-in loudspeaker 25 W/4  .................................................................................................. 8

2.6

2.7

WireCom headset .................................................................................................................... 8

2.8

Junction box for wall mounting ................................................................................................. 9

Pressure chamber loudspeaker 15 W/8  and connecting cable ......................................... 11

2.9

2.10 Power supply ......................................................................................................................... 11

Commissioning and operation ....................................................................................................... 12

3.1

Installation and connection ..................................................................................................... 12

3.2

Crane driver ........................................................................................................................... 12

3.2.1

Overview ......................................................................................................................... 12

3.2.2

Transmitting a call tone ................................................................................................... 12

PTT operation - communication with the headset wearers ............................................. 12

3.2.3

3.2.4

Announcement via the external pressure chamber loudspeaker ..................................... 12

3.3

Headset wearer...................................................................................................................... 13

3.3.1

Overview ......................................................................................................................... 13

3.3.2

Putting the headset into operation ................................................................................... 13

3.3.3

Transmitting a call tone at the wall mounted junction box ................................................ 13

3.3.4

Communication with the crane driver and the other headset wearers ............................. 14

3.3.5

Announcement via the external pressure chamber loudspeaker ..................................... 14

Maintenance ................................................................................................................................. 14

4.1

Visual inspections .................................................................................................................. 14

4.2

Cleaning ................................................................................................................................ 14

4.3

Replacing the windshield on the headset microphone ............................................................ 14

4.4

Replacing the ear cushions and foam covers ......................................................................... 15

4.4.1

Ear cushions ................................................................................................................... 15

4.4.2

Foam cover ..................................................................................................................... 15

Consumable parts ......................................................................................................................... 15

Revision: 01/1016  DOK 0440-be

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Page 1: Table Of Contents
CT-WireCom System for crane installations Operating Instructions Contents CeoTronics Operating, Warning, and Safety Instructions ............... 2 Description ............................5 System overview ........................5 Purpose ........................... 6 Scope of delivery ........................6 Gooseneck microphone ......................6 WireCom board LFCST5 ......................7 Built-in loudspeaker 25 W/4 ...
Page 2: Ceotronics Operating, Warning, And Safety Instructions
 Use CeoTronics products only without damage and abrasion.  If repair work of any kind needs to be done to CeoTronics products, arrange for it to be performed only by the company CeoTronics or by a specialized workshop that is authorized by CeoTronics. In all other cases, our warranty and liability for the product shall lapse.
Page 3 Road traffic hazard!  Do not leave CeoTronics products lying around loose in cars, e.g. on the parcel shelf. Stow these products in a suitable, safe place in the car so that they do not present a danger to you or to other occupants of the car, if emergency braking is effected.
Page 4 The end user has to check and decide that the products can be used without risk. CeoTronics does not take over responsibility for any damage or material losses nor injuries to persons, caused by the use described above or by any other abnormal use of the products.
Page 5: Description
Description System overview Fig. 1 Revision: 01/1016  DOK 0440-be 5 / 16...
Page 6: Purpose
Purpose The CT-WireCom system for crane installations allows cable-bound communication between the crane driver and the co-workers outside the crane, which wear CT-WireCom headsets. The WireCom headsets have to be connected via plugs to wall mounted junction boxes and are interconnected via a collecting line to the WireCom station of the crane driver.
Page 7: Wirecom Board Lfcst5
WireCom board LFCST5 WireCom board LFCST5, Part No. 04 56 100, (Fig. 3): – WireCom board LFCST5 (Fig. 3/a) mounted on an aluminium plate (Fig. 3/b) – External power supply 24 V DC – Power amplifier 15 W for the pressure chamber loudspeaker 15 W/8  –...
Page 8: Built-In Loudspeaker 25 W/4
 Built-in loudspeaker 25 W/4  Fig. 4 Built-in loudspeaker 25 W/4 The loudspeaker 25 W/4  (Part No. 40 85 025) (Fig. 4) is destined for installation in the crane driver cabin. WireCom headset The WireCom headset, Part No. 04 18 000 (Fig. 5), protects against harmful ambient noise and allows cable-bound communication in high ambient noise areas.
Page 9: Junction Box For Wall Mounting
Pin assignment of the 4-pole connection plug of the WireCom headset Fig. 6 Junction box for wall mounting The WireCom headsets have to be connected via plug connection to the wall mounted junction boxes Part No. 09 25 100 (Fig. 7). The five wall mounted junction boxes and the WireCom station in the crane are interconnected via a collecting line.
Page 10 Connection diagram for wall mounted junction box Fig. 8 Connection diagram for wall mounted junction box Revision: 01/1016  DOK 0440-be 10 / 16...
Page 11: Pressure Chamber Loudspeaker 15 W/8  And Connecting Cable
 Pressure chamber loudspeaker Fig. 9 Pressure chamber loudspeaker 15 W/8 15 W/8  and connecting cable and connecting cable The pressure chamber loudspeaker 15 W/8  (Part No. 40 85 200) will be installed outdoors. Connection to the WireCom station in the crane is made via the 18 m (19.7 yd) long connecting cable (Part No.
Page 12: Commissioning And Operation
Commissioning and operation Installation and connection The components of the WireCom system are installed and interconnected by qualified personnel on customers site. System overview see section 2.1 and Fig. 1. When the external power (+24 V) is applied to the WireCom station, the system is ready for operation. Crane driver 3.2.1 Overview You can carry out cable-bound communication with the wearers of the WireCom headsets.
Page 13: Headset Wearer
Headset wearer 3.3.1 Overview You can carry out cable-bound communication with the crane driver and the other headset wearers. Prerequisite for communication with the crane driver is, that you have put on your headset and that you have connected your headset to one of the five wall mounted junction boxes. Prerequisite for communication with the other headset wearers is, that the headset wearers have put on their headset and that they have connected their headset to one of the five wall mounted junction boxes.
Page 14: Communication With The Crane Driver And The Other Headset Wearers
Regularly examine the devices and in particular the headset muffs, ear cuhions, cable and plugs for signs of breakage, cracks and wear. Send any defective devices back to CeoTronics for repair. Replace any damaged or worn ear cushions in accordance with section 4.4 at the latest after 6 months of usage.
Page 15: Replacing The Ear Cushions And Foam Covers
Replacing the ear cushions and foam covers 4.4.1 Ear cushions Fig. 11 Pull the ear cushion (Fig. 11/c) off the headset muff and replace it. Ensure that the new ear cushion fully engages into the headset muff. 4.4.2 Foam cover CAUTION When removing the cover ring (Fig.
Page 16 06295 Lutherstadt Eisleben Tel. +34 91 4608250 51 Tel. +49 34776 6149-0 Fax +34 91 4603193 Fax +49 34776 6149-11 E-Mail ventas@ceotronics.es E-Mail ctv.info@ceotronics.com Revision: 01/1016  DOK 0440-be Subject to change Copyright © 12/2010 CeoTronics AG, 63322 Rödermark, Germany, Internet www.ceotronics.com...

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