Tritium PKM TRI155-PKM-01 Installation Manual

Table of Contents

Advertisement

Quick Links

PKM Charge Station
Installation Manual
TRI155.INS.1797
Version 16
21 May 2025

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PKM TRI155-PKM-01 and is the answer not in the manual?

Questions and answers

Summary of Contents for Tritium PKM TRI155-PKM-01

  • Page 1 PKM Charge Station Installation Manual TRI155.INS.1797 Version 16 21 May 2025...
  • Page 2 6 Hunt Club Road Narre Warren South, Victoria 3805 Australia Login via your MyTritium access at MyTritium. To obtain a MyTritium login, email support staff at customeroperations@tritium.com.au. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 2 of 57...
  • Page 3: Revision Record

    14 - Special Use Case: DC-powered PKM Charge Station • 14.1.1 - Conditions of Acceptability • 14.2 - Enablement settings on the PKM CS This document is based on TEM114v15. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 3 of 57...
  • Page 4: Table Of Contents

    4.3.2 Left side cable reach ......................17 Baseplate dimensions ......................18 Site preparation ............................ 19 Underground wiring ........................ 19 Above ground wiring ....................... 19 © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 4 of 57...
  • Page 5 14.3.10 Insulation ..........................56 14.4 Communication and connectivity .................... 56 14.4.1 Utility control ........................... 56 14.5 Management of the Emergency Power Off (EPO) system............. 57 © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 5 of 57...
  • Page 6: Pkm Charge Station Installation Manual

    57 A DC 150 to 920 V DC 134 A DC 50 kW *Dependant on Charge Cable configuration (200A Charge Cables or 350A Charge Cables) © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 6 of 57...
  • Page 7: Important Safety Instructions

    CAUTION – RISK OF ELECTRIC SHOCK IMPORTANT READ THE MANUAL Symbol Definition Equipment Grounding Conductor Symbol Phase Symbol Alternating Current Supply Symbol DC Current © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 7 of 57...
  • Page 8: Electromagnetic Compatibility

    Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by Tritium DCFC could void the user’s authority to operate the equipment.
  • Page 9: Radio Frequency Exposure

    ENG.001- Veefil OCPP 1.6 Firewall Requirements • TRI153.FSP.2927 Replace the CU Modem • INS.013 Tritium OCPP 1.6J Client Documentation • DOC.1653 Veefil-RT Options for Site Power Management © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 9 of 57...
  • Page 10: Save These Instructions

    ANSI/NFPA 70 – National Electrical Code (North America) • LA DBS – LAMC: Los Angeles Municipal Code • BS 7671 – IET Wiring Regulations © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 10 of 57...
  • Page 11: Isolation

    This product can expose workers to chemicals including Ethylene Glycol, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to: • https://www.cdc.gov/niosh/topics/ethylene-glycol/default.html • https://www.p65warnings.ca.gov/ © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 11 of 57...
  • Page 12: Moving And Storage Instructions

    PKM 150kW CS PKM 100kW CS PKM 075kW CS PKM 050kW CS Weight Up to 335kg Up to 298kg Up to 280kg Up to 262kg © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 12 of 57...
  • Page 13: Site Configuration

    This will help determine if there is sufficient signal strength for the applicable regional bands and identify any potential interfering signals at the site. For guidance on how to obtain and apply the Site Survey results to Tritium Chargers, go to MyTritium (SITES >...
  • Page 14: Conduit Requirement

    To continue to achieve the IP65 rating the power cabling must be fitted correctly into the conduit and the conduit sufficiently sealed so no water or debris can enter. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 14 of 57...
  • Page 15: Servicing Distance

    Front of charger Description Keep clear area Minimum Note: Do not scale drawing. Dimensions in mm / inches. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 15 of 57...
  • Page 16: Cable Reach

    PKM Charge Station Installation Manual TRI155.INS.1797 Version 16 21 May 2025 Cable reach 4.3.1 Right side cable reach Description Back Front © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 16 of 57...
  • Page 17: Left Side Cable Reach

    Front 3.6 m (11.8 ft) Cable without management 6 m (19.6 ft) Cable with management Do not scale drawing. Dimensions in mm / inches. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 17 of 57...
  • Page 18: Baseplate Dimensions

    If installing on an existing Veefil-RT foundation refer to the retrofit installation section. • A lower wind load rating will apply in retrofit installation. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 18 of 57...
  • Page 19: Site Preparation

    Leave a minimum of 1500mm (59”) of conduit and wiring from the right rear foundation hole. Prior to installation, the conduit and wiring will require trimming: © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 19 of 57...
  • Page 20 PKM Charge Station Installation Manual TRI155.INS.1797 Version 16 21 May 2025 Description Minimum 1500mm (59”) Front of charger © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 20 of 57...
  • Page 21 AUX field wiring 1100mm (43.3”) Front of charger Note: Use expanding foam to fill in the conduit to avoid it filling with water and debris. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 21 of 57...
  • Page 22: High Power (Hp) Input Wiring

    Note: Drawing is not to scale. Measure and cut on site. Description Underground installation Cut the wiring sheath 400mm (15.75") from foundation Above ground installation Cut the wiring sheath 480mm (19") from foundation © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 22 of 57...
  • Page 23: Veefil-Rt Retrofit

    Key # Description Wall Power in conduit/cable Veefil-RT foundation fixing points Ethernet cable Grounding conductor Note All dimensions shown in mm/inches. Do not scale. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 23 of 57...
  • Page 24: Adjustment Of Threaded Rods

    PKMCS fixing point holes: Veefil-RT Front Cut the grounding rod down to 40mm (1.6") from the foundation surface: Veefil-RT Front © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 24 of 57...
  • Page 25: Local Earth

    Note: This does not remove the need to attach the protective earth conductor at the charger input terminals. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 25 of 57...
  • Page 26: Rma Installation

    Interior Maintenance/ RMA Installation, return to this manual and continue onto the next topic below. • this is the initial installation, continue onto the next topic below. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 26 of 57...
  • Page 27: Veefil-Rt Retrofit Procedure

    Remove the plastic flanges from the PKMCS baseplate holes and put them into the RT holes on the baseplate, front and rear: PKMCS Front PKMCS Rear © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 27 of 57...
  • Page 28 Remove the M6 flange bolt on the front-left base fixing point of the radiator: A baffle plate is bolted onto the rear of the unit. Remove the 3x M5 bolts and the baffle: © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 28 of 57...
  • Page 29 The PKMCS unit is now ready to mount onto the foundation following the standard procedure: After securing the charger to the foundation, remount the PKMCS radiator. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 29 of 57...
  • Page 30 Follow the Site Preparation - Local Earth section. The grounding rod requires trimming, and a longer wire may be required to reach the grounding stud. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 30 of 57...
  • Page 31: Installation Requirements And Equipment

    4x site specific fasteners. Fasteners are not supplied, because the type required depends on the foundation used and must be chosen by the installer accordingly. • Socket set and ratchet. • Torque wrench. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 31 of 57...
  • Page 32: Unpacking

    The crate end is secured with a batten screw each side. Remove the batten screws and slide out the crate end. Description Crate end with horizontal batten. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 32 of 57...
  • Page 33 Description Lifting straps Place charging cables out of the way Shipping baseplate during installation to avoid damage. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 33 of 57...
  • Page 34: Installation

    PKMCS charger to the foundation and proceed with the installation provided above instructions. ground, Note: Use the plastic inserts in the holes of the baseplate. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 34 of 57...
  • Page 35 Use the 5mm (0.2") pin hex tool to unscrew the 2x security screws on each side panel. Remove the security screws and washers. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 35 of 57...
  • Page 36 Unhook the cable cord from the cut-out in the top of the side panel when opening. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 36 of 57...
  • Page 37 Pull the latch handle away from the latch to disengage from the hook. Remove the 4x M8 hex bolts and remove the escutcheon: © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 37 of 57...
  • Page 38: Wiring In

    If using an auxiliary field wire, the wire must be a single multi-conductor cable Ø10-14mm (0.3"-1/2") to suit the M25 cable gland. If the auxiliary wire is smaller than Ø10, the conduit installation must be used. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 38 of 57...
  • Page 39: Underground

    If in doubt, use an appropriate outdoor rated sealant. When the cable gland has been tightened, pull on the cable to ensure it doesn’t slip. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 39 of 57...
  • Page 40: Above Ground

    Ensure the correct length of conduit from the rear installation point. Fasten the 50mm (2") conduit to the rear-left side of the chassis using the supplied conduit clamp and M5 fasteners: © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 40 of 57...
  • Page 41: Cable Termination

    Cable preparation and termination Wire Cut length Torque 200 mm (8") 30 Nm Earth 210 mm (8.5") 20 Nm Auxiliary 200 mm (8") Bootlace Ferrule Push in © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 41 of 57...
  • Page 42 Cut from gland plate Trim and fit M10 lugs Torque to 30Nm Protective Earth wire Cut from gland plate Trim and fit M8 lug Torque to 20Nm © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 42 of 57...
  • Page 43: Ethernet Port

    The shield should be earthed at the building end because the shield will not be connected at the charger end. Fit the wire onto the ethernet port: © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 43 of 57...
  • Page 44: Closing Instructions

    If using a power drill to fasten the nuts, ensure the torque is set to no greater than 10Nm. If using a hand tool, fasten until resistance is felt. Do not overtighten. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 44 of 57...
  • Page 45 Turn the latch handle clockwise to slide the latch inwards. Check the hook is engaged. Flip the handle down. Latch closed. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 45 of 57...
  • Page 46 Secure the side panels. Fasten with 2x nylon washers and security screws, using the 5mm Pin Hex tool. Note: Do not overtighten. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 46 of 57...
  • Page 47 Mount the rear radiator panel (for above ground power). Using the 5mm (0.2") Hex bit, remove the 2x security screws and rear infill panel: © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 47 of 57...
  • Page 48 Discard the centre section with hex holes and remove any sharp edges from the remaining two pieces: Description Remove Break apart Fit the two infill panel pieces under the conduit, and secure with 2x M8 security screws: © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 48 of 57...
  • Page 49: Auxiliary Field Wiring

    PKM Charge Station Installation Manual TRI155.INS.1797 Version 16 21 May 2025 Auxiliary field wiring 13.1 Wiring terminals © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 49 of 57...
  • Page 50: Safety Loop

    Hardware controlled trip via a hard-wired component in a series loop. Faults detected on the safety loop can trigger a shunt trip, thus tripping the corresponding DC port within the PKM rectification unit. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 50 of 57...
  • Page 51: Shunt Trip

    DC port within the PKM rectification unit and isolating supply power from the charger. This delay is used to bootstrap the charger at power-up. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 51 of 57...
  • Page 52: Emergency Stop (Estop)

    Note: Jumper connector between FW5 and FW6 needs to be removed before using this feature. Isolated 24VDC @ 20 mA is supplied by the charger to facilitate the connection of ESTOP. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 52 of 57...
  • Page 53: Special Use Case: Dc-Powered Pkm Charge Station

    IMPORTANT INFORMATION Where a third-party DC source is used in place of Tritium’s Rectification Unit, the following requirements must be met by the third-party solution selected by the Charge Point Operator: •...
  • Page 54: Conditions Of Acceptability

    21 May 2025 14.1.1 Conditions of Acceptability If the PKM Charge Station is supplied by a third-party DC Source (not Tritium), the following requirements need to be reverified by the CPO at the system level i.e. PKM Charge Station + DC Source: •...
  • Page 55: Enablement Settings On The Pkm Cs

    DC supply system other than the Tritium RU. All factory-built PKM CS products have this setting set to false by default. It is required to organise with Tritium Customer Service to make the setting change during commissioning of the unit.
  • Page 56: Overcurrent Protection

    Ethernet port for details where the port is located. Alternatively, Tritium can provide a 4G modem as an add on device via a Service Kit. Contact Tritium Sales or Customer Service to order service kit SK-RTM75-0116. Refer to TRI153.FSP.2927 Replace the CU Modem for modem installation instructions.
  • Page 57: Management Of The Emergency Power Off (Epo) System

    A break in the safety loop will close the shunt trip relay after a 1 second delay. This delay is used to bootstrap the charger at power-up. © 2025 Tritium | Commercial in Confidence | tritiumcharging.com | Uncontrolled when printed 57 of 57...

This manual is also suitable for:

Tri155-pkm-01-150Tri155-pkm-01-100Tri155-pkm-01-075Tri155-pkm-01-050Tri155-pkm-02Tri155-pkm-02-150 ... Show all

Table of Contents