Tritium RTM50 Installation Manual

Dc electric vehicle fast charger
Table of Contents

Advertisement

Quick Links

RTM Installation Manual
TRI153.INS.046 Version 21
23 February 2024
RTM Installation Manual
TRI153.INS.046
Version 21
© 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed
1 of 59

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RTM50 and is the answer not in the manual?

Questions and answers

Ismael Vargas
July 16, 2025

I have code 780 on the screen. charger won't charger. I also notice the coolant is low. What type of coolant? Charger is a Tritium TRI153-RTM-02 SER#602200203

User image 687835f4b5f49

Summary of Contents for Tritium RTM50

  • Page 1 RTM Installation Manual TRI153.INS.046 Version 21 23 February 2024 RTM Installation Manual TRI153.INS.046 Version 21 © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 1 of 59...
  • Page 2: Revision Record

    Update to Section 4.0.7 Foundation Requirements. Sommerschuh 23/02/2024 5674 Updated section 1.3 for FCC/ISED certification statements R Weir This document is based on TEM114v10 © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 2 of 59...
  • Page 3: Table Of Contents

    4.2.2 Left side cable reach ....................15 4.3 Baseplate dimensions ....................16 5 Site preparation ........................17 5.1 Underground wiring ....................... 17 © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 3 of 59...
  • Page 4 12.5 Emergency stop (ESTOP) ................... 58 12.5.1 ESTOP Installation (authorised personnel ONLY) ..........58 12.5.2 ESTOP Reset (authorized personnel ONLY) ............. 59 12.6 GMI ..........................59 © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 4 of 59...
  • Page 5: Rtm - Ins.046 Rtm Installation Manual

    Ensure that all local and regional regulations are observed. 1.2.1 Identifying symbols Symbol Definition CAUTION CAUTION - RISK OF ELECTRIC SHOCK IMPORTANT READ THE MANUAL © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 5 of 59...
  • Page 6: Electromagnetic Compatibility

    Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by Tritium DCFC could void the user's authority to operate the equipment.
  • Page 7 0 cm from contact surface TRI153-28 13.56 MHz RFID 0 cm from contact surface Ingenico credit card reader 13.56 MHz RFID 0 cm from contact surface © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 7 of 59...
  • Page 8: Save These Instructions

    TRI153.INS.046 Version 21 23 February 2024 2 Save these instructions This manual contains important instructions for RTM50 and RTM75 that shall be followed during installation, operation, and maintenance of the unit. CAUTION Installation MUST NOT be made in Hazardous Areas as defined by local legislation/standards.
  • Page 9: Regional Specific Installation Requirements

    This product can expose workers to chemicals including ethylene glycol, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to: • https://www.cdc.gov/niosh/topics/ethylene-glycol/default.html • https://www.p65warnings.ca.gov/ © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 9 of 59...
  • Page 10: Moving And Storage Instructions

    1190 (W) x 2135 (L) x 685 (H) In inches: (Imperial) 46.85 (W) x 84.05 (L) x 26.96 (H) RTM weight Up to 300kg (661lbs) © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 10 of 59...
  • Page 11: Site Configuration

    This will help determine if there is sufficient signal strength for the applicable regional bands and identify any potential interfering signals at the site. For guidance on how to obtain and apply the Site Survey results to Tritium Chargers please review the: •...
  • Page 12: Ground Fixing

    Individual wires can be used with the provided alternate gland plate and 4x M32 cable glands. Each individual cable must be Ø13-18mm (1/2”). © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 12 of 59...
  • Page 13: Auxiliary Field Wiring

    Note: The grey areas shown in the image must be kept clear of all obstructions. This allows the charger to be serviced and provides clearance when the front door of the charger is opened. Front of charger © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 13 of 59...
  • Page 14: Cable Reach

    23 February 2024 Notes Keep clear area Do not scale drawing. Dimensions in mm / inches. 4.2 Cable reach 4.2.1 Right side cable reach © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 14 of 59...
  • Page 15: Left Side Cable Reach

    TRI153.INS.046 Version 21 23 February 2024 4.2.2 Left side cable reach Notes 3.6 m Cable without management 6 m Cable with management © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 15 of 59...
  • Page 16: Baseplate Dimensions

    If installing on an existing Veefil-RT foundation refer to the retrofit installation section. • A lower wind load rating will apply in retrofit installation. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 16 of 59...
  • Page 17: Site Preparation

    Key # Description HP Input Ground Ethernet 900mm (35.5") Cut conduit 20mm (2") from foundation AUX Field Wiring 1000mm (40") © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 17 of 59...
  • Page 18: Above Ground Wiring

    Leave a minimum of 1500mm (59”) of conduit and wiring from the right rear foundation hole. Prior to installation, the conduit and wiring will require trimming: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 18 of 59...
  • Page 19 Key # Description Cut conduit 100mm (4") from foundation hole HP Input Grounding Ethernet 1000mm (40") AUX field wiring 1100mm (40.3") Charger front © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 19 of 59...
  • Page 20: High Power Input Wiring

    If the dimension from the wall to the rear fixing points is smaller than 250mm (9.85”), the RTM should not be retrofitted onto the Veefil-RT foundation and the RTM installation instructions should be followed: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 20 of 59...
  • Page 21: Adjustment Of Threaded Rods

    Cut the rear threaded rods down to 30mm (1.2”) from the foundation surface. Alternatively, cut off all of the threaded rods at foundation level and fix to the foundation through the RTM fixing point holes: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 21 of 59...
  • Page 22 TRI153.INS.046 Version 21 23 February 2024 Step Action Veefil-RT front Cut the grounding rod down to 40mm (1.6") from the foundation surface: Veefil-RT front © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 22 of 59...
  • Page 23: Local Earth

    Note: This does not remove the need to attach the Protective Earth Conductor at the charger input terminals. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 23 of 59...
  • Page 24: Veefil-Rt Retrofit Procedure

    Remove the M6 flange bolt on the front- left base fixing point of the radiator: A baffle plate is bolted onto the rear of the unit. Remove the 3x M5 bolts and the baffle: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 24 of 59...
  • Page 25 Move the radiator base towards the front of the charger to gain access to the rear Veefil-RT fixing points. The RTM unit is now ready to mount onto the foundation following the standard procedure: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 25 of 59...
  • Page 26 Return the radiator to the original position and fix it into place with the M6 flange bolts at the front and rear: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 26 of 59...
  • Page 27 Site Preparation - Local Earth section. The grounding rod requires trimming and a longer wire may be required to reach the grounding stud. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 27 of 59...
  • Page 28: Requirements And Equipment

    • • Warranty documentation Socket set and ratchet • • Baseplate template Torque wrench © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 28 of 59...
  • Page 29: Unpacking

    The crate end is secured with a batten screw each side. Remove the batten screws and slide out the crate end. Key # Description Crate end with horizontal batten © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 29 of 59...
  • Page 30 Key # Description Lifting straps Shipping baseplate Place charging cables out of the way during installation to avoid damage. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 30 of 59...
  • Page 31: Installation

    RTM charger to the underground, foundation fixing points. (fasteners not supplied.) © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 31 of 59...
  • Page 32 Use the 5mm pin hex tool to unscrew the 2x security screws on each side panel. Remove the security screws and washers. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 32 of 59...
  • Page 33 Once all latches are disengaged, open the hinged door. Note: Compressing the door seal assists in disengaging the latch from the hook. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 33 of 59...
  • Page 34 Pull the latch handle away from the latch to disengage from the hook. Remove the 6x M8 hex bolts and remove the escutcheon. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 34 of 59...
  • Page 35: Wiring In

    Tighten the cable gland and pull on the wire to ensure it will not slip. Key # Description HP input + grounding 470mm (18.5") auxiliary field wire M50 cable gland M25 cable gland © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 35 of 59...
  • Page 36: Underground With Conduit Installation

    Ensure the correct length of conduit from the rear installation point. Fasten the 50mm conduit to the rear- left side of the chassis using the supplied conduit clamp and M5 fasteners: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 36 of 59...
  • Page 37: Above Ground With Cable Glands

    Tighten the cable gland and pull on the wiring to ensure it will not slip. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 37 of 59...
  • Page 38: Wiring In - Alternative Gland Plate

    The gland plate is fixed under the RTM chassis. Unscrew the 6x M5 nuts and remove the existing gland plate. Retain the nuts for reuse later: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 38 of 59...
  • Page 39 If in doubt about IP65 rating, use an appropriate outdoor rated sealant. When the cable gland has been tightened, pull on the cable to ensure it doesn’t slip. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 39 of 59...
  • Page 40: Cable Termination

    The above table provides minimum requirements for most regions however, there may be some variations in some regions. Liaise with the local authorities to ensure local regulations are met. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 40 of 59...
  • Page 41: Configuration 1 (Fused Disconnect Switch)

    Remove input fasteners by removing the 3x bolts and nuts on the wiring terminals and the nut on the grounding stud: Adjust terminal covers. Check the wiring size against the terminal covers and punch out the blanks: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 41 of 59...
  • Page 42: Cable Termination

    Trim and fit M8 lugs Torque to 20Nm Auxiliary field wires Cut from sheath cut Trim and fit bootlace ferrule (if present) © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 42 of 59...
  • Page 43: Configuration 2 (Circuit Breaker)

    Insert an Allen key into each of the 3x holes at the front of the mini circuit breaker, remove the 3x bolts and nuts on the wiring terminals, then remove the nut on the grounding stud: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 43 of 59...
  • Page 44: Cable Termination

    Check that the terminal cover fits. Adjust wiring if necessary. Fix the HP Input wiring to the terminals with the supplied fasteners. Cable preparation and termination © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 44 of 59...
  • Page 45 The wiring in label is located on the inside of the hinged, left side panel. Use a torque wrench to tighten to the specified torque, and apply a torque mark to the stud and nut: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 45 of 59...
  • Page 46: Ethernet Port

    The shield should be earthed at the building end because the shield will not be connected at the charger end. Fit the wire onto the ethernet port. Alternatively use 3G/4G connectivity: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 46 of 59...
  • Page 47: Sim Card Installation

    Reinsert the 4G modem card back into the slot on a 45-degree angle to engage the spring finger. Fix with the M3 screw. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 47 of 59...
  • Page 48: Closing Instructions

    Place the terminal covers onto the mounting: Configuration 1 Configuration 2 Replace the escutcheon, and secure with 6x M8 hex bolts: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 48 of 59...
  • Page 49 Check all latches are hooked, closed, and the door seal is compressed. If a lock was fitted, re-attach and lock. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 49 of 59...
  • Page 50 Turn the latch handle clockwise to slide the latch inwards. Check the hook is engaged. Flip the handle down. Latch closed. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 50 of 59...
  • Page 51 Secure the side panels. Fasten with 2x nylon washers and security screws, using the 5mm Pin Hex tool. Note: Do not over tighten. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 51 of 59...
  • Page 52 Slot the rear radiator panel over the conduit. Align the fasteners with the brackets on the enclosure box. Use the 5mm Pin Hex tool to fix into position. Do not over tighten: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 52 of 59...
  • Page 53 Discard the centre section with hex holes and remove any sharp edges from the remaining two pieces: Description Remove Break apart Fit the two infill panel pieces under the conduit, and secure with 2x M8 security screws: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 53 of 59...
  • Page 54: Auxiliary Field Wiring Terminals

    The RTM has an internal safety system that can detect safety events and shut off supply power to the charger. As shown in the following Safety Loop Trips diagram, there are two types of trips within the safety loop. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 54 of 59...
  • Page 55: Undervoltage Trip

    An external 24V power source should be supplied to the charger when using the Undervoltage detection function in order to bootstrap the turn on process, because an unpowered charger will not close the trip relay: © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 55 of 59...
  • Page 56 Under Voltage trip coil and isolating all supply power from the charger. Contact specifications for the normally open clean contact relay can be found at DDE Controller (te.com). © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 56 of 59...
  • Page 57: Shunt Trip

    This delay is used to bootstrap the charger at power-up: Contact specifications for the normally open clean contact relay can be found at DDE Controller (te.com). © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 57 of 59...
  • Page 58: Emergency Stop (Estop)

    Note: Jumper connector between FW7 and FW8 needs to be removed before using this feature. Isolated 24VDC @ 20 mA is supplied by the charger to facilitate the connection of ESTOP. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 58 of 59...
  • Page 59: Estop Reset (Authorized Personnel Only)

    FW10 induces an Undervoltage trip, shunt trip and de-energise the input contactor (Configuration 1) or MCB (Configuration 2). Note: The jumper connector between FW9 and FW10 needs to be removed before using this feature. © 2024 Tritium DCFC Limited | tritiumcharging.com | Commercial in confidence | Uncontrolled when printed 59 of 59...

This manual is also suitable for:

Rtm75

Table of Contents