Tesla POWERPACK Emergency Response Manual

Industrial lithium-ion battery

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Industrial Lithium-Ion Battery Emergency

Response Guide

For Tesla Industrial Energy Products including Megapack and

Powerpack

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Page 2 This document does not create contractual obligations for Tesla or its affiliates and is provided without warranty of any kind, except to the extent expressly agreed in a contract. LATEST REVISIONS Documents are periodically updated. To ensure you have the latest revision of this document, visit the Tesla Partner Portal at https://partners.tesla.com/. ERRORS OR OMISSIONS To communicate inaccuracies or omissions in this document, reach out to your Tesla representative.
Page 3: Table Of Contents
CONTENTS Introduction and Scope........2 Company, Contact, & Product Info....4 Handling, Use, & Hazard Precautions..12 In Case of Emergency........15 Firefighting Measures........17 Shutting Down in an Emergency....19 First Aid Measures...........20 Storage Precautions........21 Damaged Product Handling......22 Disposal Procedures........23 Maintenance or Repair........24 Transportation..........
Page 4: Introduction And Scope
Tesla Industrial Energy products are defined as rechargeable lithium-ion battery energy storage products designed, manufactured, and sold by Tesla, and include all versions of Megapack and Powerpack, collectively referred to in this guide as "Tesla Industrial Energy products," "Tesla Energy products," or "the product"...
Page 5 INTRODUCTION AND SCOPE English Deutsch Español Français 日本語 한국어 Italiano ‫ת‬ ‫י ִ ר‬ ‫ב ִ ע‬ 简体中文繁體中文 Nederlands Português Slovenščina Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 6: Company, Contact, & Product Info
• North America (24x7): +1 650-681-6060 • Asia/Australia/New Zealand (24x7): +61 2 432 802 81 • Europe/Middle East/Africa (24x7): +31 2 08 88 53 32 • Japan: +0120 312-441 Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 7 • South Africa: +27 213004878 • Switzerland: +41 445155607 • United Kingdom: +44 1628450645 2.2 SDS Information Safety Data Sheets (SDS) are available for materials in Tesla Energy products. Contact Tesla for a copy of these documents. Table 2. Thermal Contents Materials with SDS...
Page 8: Product Descriptions
NOTE: Images below are indicative representations designed to assist with product identification. Existing product models may vary. Figure 1. Powerpack: Units and Inverter 1. Powerpack Units (include lithium-ion cells) 2. Powerpack Inverter Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 10 <30 (DC) 960 (DC) 480 (AC) 2160 kg 219 cm 131 cm 82 cm (1130518-x*y*-z*) SYSTEM (4765 lb) (86 in) (51.5 in) (32.5 in) Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 11 POWERPACK POD <30 (DC) 960 (DC) 98 kg 12 cm 100 cm 75 cm MODULE (39 ½ in) (29 ½ in) (215 lb) (5 in) Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 12 NOTE: Images below are indicative representations designed to assist with product identification. Existing product models may vary. Figure 3. Megapack Figure 4. Example of a Megapack Site Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 13 <1230 (DC) 480 (AC) 1,250 kg 67 cm 81 cm 149 cm BATTERY (26 ½ in) (59 ½ in) (2,760 lb) (32 in) MODULE Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 14: Handling, Use, & Hazard Precautions
All of the component battery cells are sealed within the product as sub-groups within enclosures (Pods for Powerpack or battery modules for Megapack), cannot be accessed from the exterior, and are not accessible to non-Tesla personnel.
Page 15 Thermal management of the product is achieved via liquid cooling using a 50/50 mixture of ethylene glycol and water. A typical Powerpack battery unit includes about 26 L of coolant (Powerpack 2/2.5) or about 22 L of coolant (Powerpack 1). The Powerpack Inverter (fully populated) includes about 11 L of coolant. A typical Megapack includes about 540 L of coolant.
Page 16 Vented electrolyte may also ignite on contact with cells undergoing a thermal runaway reaction. Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 17: In Case Of Emergency
3. If not already present, notify appropriately trained first responders, the local fire department, and any appointed subject matter expert (SME) if available. 4. Contact Tesla for guidance (Identification of Company and Contact Information on page Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 18 3. Notify appropriately trained first responders, the local fire department, and any appointed subject matter expert (SME) if available. 4. Contact Tesla for guidance (Identification of Company and Contact Information on page Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 19: Firefighting Measures
5 Firefighting Measures WARNING: Response should only be performed by professionals trained in high voltage and arc flash emergencies. In the event of a response to a Tesla product fire or hazardous event, contact Tesla for guidance (Identification of Company and Contact Information on page 5.1 Firefighter PPE...
Page 20 6. Monitor the temperature of the battery pack using a thermal imaging camera to determine if it is safe to interact with the unit. 7. Contact Tesla Energy Technical Support for next steps (Identification of Company and Contact Information on page Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 21: Shutting Down In An Emergency
1. If an external emergency stop (E-Stop) button or remote shutdown contact to the Powerpack is present, engage it. 2. If the Powerpack is serviced upstream by an external AC breaker or disconnect, open the breaker or disconnect. 6.2 Megapack 1.
Page 22: First Aid Measures
Battery cells are sealed and venting of cells should not occur during normal use. If inhalation of vent gases occurs, move person into fresh air. If signs of respiratory distress are present, seek immediate medical assistance. Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 23: Storage Precautions
FAA. Tesla recommends treating lithium-ion cells and batteries in packaging as equivalent to a typical Group A plastic commodity. Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 24: Damaged Product Handling
If no smoke, flame, sign of coolant leakage, or signs of heat has been observed for 24 hours, the product may be disconnected and moved to a safe location. Contact Tesla (Identification of Company and Contact Information on page 4) to obtain specific instructions for evaluating, disconnecting, and preparing a damaged product for transport.
Page 25: Disposal Procedures
(Identification of Company and Contact Information on page In most cases, the product can be recycled. Contact Tesla to return the product to a Tesla facility for disassembly and further processing. If disposing of the product without returning it to Tesla, consult with local, state and/or federal authorities on the appropriate methods for disposal and recycling of lithium-ion batteries.
Page 26: Maintenance Or Repair
Tesla-authorized repair facilities. This includes all proactive and corrective maintenance over the lifetime of the product. Improper service or repair by personnel not approved nor authorized by Tesla could void the product’s Limited Warranty, lead to failure of the product, and potentially result in development of an unsafe condition and unexpected electrical events.
Page 27: Transportation
NOTE: Transportation regulations vary by region. To ensure compliant transportation, always refer to local regulations as applicable. UN Number 3480 Proper Shipping Name Lithium-Ion Batteries Hazard Classification Class 9 Miscellaneous Packing Group Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 28: Revision History
July 28, 2021 • Added coolant volume for separately shipped Megapack battery modules (SDS Information on page • Clarified firefighting guidance (Firefighting Measures on page Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 29 Updated general product information and contacts, as well as part numbers and reman numbers 3-Oct-2016 Added part numbers, minor edits Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.
Page 30 14-July-2015 ERG for Tesla Powerpack systems, Powerwalls, and Sub-assemblies Industrial Lithium-Ion Battery Emergency Response Guide Revision 2.6 © Copyright 2022 TESLA, INC. All Rights Reserved.

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