NANO B2 User Manual

Breathing air purifier

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User guide
B2 breathing air purifier
revision: 2024-054 document: 17-100-0410
© 2024 Air & Gas Solutions LLC
www.nano-purification.com

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Summary of Contents for NANO B2

  • Page 1 User guide B2 breathing air purifier revision: 2024-054 document: 17-100-0410 © 2024 Air & Gas Solutions LLC www.nano-purification.com...
  • Page 2 They are the contractors who install them, the manufacturers who use them in their processes and the service people who maintain them. At nano we have developed our products, packaging and support materials to ensure they exceed all of our Customers’ expectations.
  • Page 3: Table Of Contents

    section description page manufacturers detials and support general information document introduction warranty guidelines general safety intended use of the product technical specification flow rates product dimensions product overview typical system layout site location start-up and operation 10-11 remote start/stop control shut-down procedure monitoring dryer performance (when ES option is fitted) maintenance...
  • Page 4: Manufacturers Detials And Support

    Air & Gas Solutions. It may not be distributed through the internet or computer bulletin board systems without prior consent from Air & Gas Solutions. 1.1 manufacturers details and support canada - nano-purification solutions nano-purification solutions ltd. (Manufacturer) address:...
  • Page 5: Document Introduction

    breathing air purifier 1.2 document introduction This manual provides factory prescribed installation and maintenance procedures for the breathing air purifier. The procedures illustrated in this document are only to be performed by authorized personnel. For further information regarding the procedures outlined in this document contact the manufacturer before proceeding.
  • Page 6: Technical Specification

    breathing air purifier technical specification specifications standard options maximum water content (ISO class) class 1: -70°C (-94°F) pdp minimum operating pressure 4 barg (58 psig) maximum operating pressure 16 barg (232 psig) recommended operating temp range 1.5 to 30°C (35 to 86°F) design operating temperature range 1.5 to 50°C (35 to 122°F) power supply requirements...
  • Page 7: Product Dimensions

    breathing air purifier product dimensions DIMENSION 'C' DIMENSION 'B' DIMENSION 'B' dimension weight model inches inches inches inches inches NBA-070 29.3 26.8 NBA-090 36.3 33.9 16.8 11.1 NBA-110 1248 49.1 1186 47.7 NBA-120 1498 1436 56.5...
  • Page 8: Product Overview

    breathing air purifier 2.3 product overview number description number description shroud compressed air inlet air outlet control panel display column top cover exhaust silencer shroud latches exhaust valve ‘A’ Gauge ‘A’ inlet valve ‘A’ inlet valve ‘B’ Gauge ‘B’ exhaust valve ‘B’...
  • Page 9: Typical System Layout

    breathing air purifier 2.4 typical system layout IMPORTANT: It is essential that the system into which the unit is installed is fitted with a pressure limiting/ relief device. This device should be installed between the compressor and the unit. IMPORTANT: Inlet valves have a single direction flow. Any reverse flow of these valves can cause irreparable damage to the valve diaphragms.
  • Page 10: Electrical Installation

    breathing air purifier 2.6 electrical installation To install the mains power cable: • Remove the two M5 screws from the top cover and lift away from the dryer. • Locate the two latches on the top and bottom manifold and pull in the opposite direction to each other to open the shroud, this will then expose the controller (See Fig 1.) •...
  • Page 11 breathing air purifier 2.7 operation - standard controller Do not allow the unit to flow air unless switched on and cycling. Resulting effect could be desiccant contamination; requiring a desiccant service. • Ensure all pipe work is connected as per the typical layout •...
  • Page 12: Remote Start/Stop Control

    breathing air purifier 2.8 remote start/stop control - standard controller To gain access to the remote start/stop feature: • Remove the screws from the top cover and lift away from the dryer. • Locate and action the two latches to open the shroud, this will then expose the controller •...
  • Page 13: Shut-Down Procedure

    breathing air purifier 2.9 remote stop control - standard controller To gain access to the remote stop feature: • Locate electrical connector 4 (see figure 3). Remove the screw from electrical connector. • emove the electrical connectors cover. • Using the connections available create a link between pins 1 and 4; Pin 1: 24V DC + (Positive) Output Pin 2: N/A Pin 3: N/A...
  • Page 14: Monitoring Dryer Performance (When Es Option Is Fitted)

    breathing air purifier start-up / operation and ES control (when ES option is fitted) - standard controller The pressure dew-point is displayed on the display of the control panel. When the dew-point displayed is equal to or better than -45°C (-49°F) PDP the dryer will switch into energy saving mode and stop cycling, resulting in zero purge, but no interruption in flow.
  • Page 15 breathing air purifier Service Re-set Display When due a service, the product display will show ‘SERVICE REQUIRED’. After servicing the product, you will be required to reset the service hours run counter. When a magnet is held to the specified area on the dryer shroud for 10 seconds, the screen will display ‘SERVICE RE-SET’.
  • Page 16 breathing air purifier 5 Energy Saving Mode Active Display (ES Models) While energy saving mode is active the screen will display: • Column ‘A’ status and Column ‘B’ status, this will be shown as; • ONLINE; this column is flowing •...
  • Page 17: Trouble Shooting

    breathing air purifier 3.1 start-up and operation - premium controller Do not allow the unit to flow air unless switched on and cycling. Resulting effect could be desiccant contamination; requiring a desiccant service. • Ensure all pipe work is connected as per the typical layout. •...
  • Page 18: Process And Instrumentation Diagram

    breathing air purifier HMI display features - premium controller symbol description symbol discription start button; dew point status; the dryer is ready to start-up. access to the outlet dew point measurement Press to Start. (optional extra) stop button; economy; the dryer is ready to shutdown. access total hours in economy, percentage savings Press to Stop.
  • Page 19: Notes

    breathing air purifier 3.2 remote start/stop control - premium controller To gain access to the remote start/stop feature: • Open the enclosure door, this will then expose the controller • Remove the insulation from the flying lead • There are six wires; 1.
  • Page 20 breathing air purifier 3.3 emergency stop control - premium controller To gain access to the remote start/stop feature: • Open the enclosure door, this will then expose the controller • Remove the insulation from the flying lead • There are six wires; 1.
  • Page 21 breathing air purifier 3.5 monitoring dryer performance (when ES option is fitted) - premium controller Home Screen Select settings Select the menu button select dewpoint settings Login as user, use passcode 1234 now you can adjust the energy saving settings.
  • Page 22 breathing air purifier 3.6 monitoring dryer performance (inlet pressure setting) - premium controller Home Screen Select settings Select the menu button select dewpoint settings Login as user, use passcode 1234 now you can adjust the energy saving settings.
  • Page 23: Maintenance

    breathing air purifier 3.7 maintenance Maintenance operations should only be conducted once the system has been shut down and is fully depressurized. All operations should be carried out by authorized and suitably trained personnel • Isolate the unit from the compressed air and electrical supply ensuring the system is in a safe condition for maintenance to be carried out.
  • Page 24 breathing air purifier 3.10 service schedule and breakdown year 1 year 2 year 3 year 4 year 5 year 6 year 7 year 8 service (12 months) (24 months) (36 months) (48 months) (60 months) (72 months) (84 months) (96 months) ü...
  • Page 25: Troubleshooting

    breathing air purifier trouble shooting problem problem caused solution ensure the controller is powered up, check the on screen controller not functioning correctly column status to ensure it is powering the solenoid valves during operation 4barg (58psig) minium inlet pressure required to operate, if insufficient inlet pressure not, check and restore system pressure controller not illuminated...
  • Page 26: Process And Instrumentation Diagram

    breathing air purifier process and instrumentation diagram TO BUFFER INLET ‘A’ INLET ‘B’ SOLENOID SOLENOID VALVE VALVE...
  • Page 27 breathing air purifier wiring diagram - standard controller...
  • Page 28 breathing air purifier wiring diagram - premium controller PDP+ +24V +24V to Common 4-20+ EMS+ RMS+ ALM+ +24V +24V +24V...
  • Page 29 breathing air purifier notes ................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 30 breathing air purifier notes ................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 31 breathing air purifier notes ................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 32 +44 (0) 191 497 7700 tel: +49 (0) 2431 9550 600 sales_uk@nano-purification.com sales_de@nano-purification.com www.nano-purification.com www.nano-purification.com nano-purification solutions nano-purification solutions singapore, singapore st. catharines, ontario, canada tel: +65 6748 7988 tel: +1 905 684 6266 sales.asia@nano-purification.com...

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