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Table of Contents
Related Manuals for NANO 3 Series
Summary of Contents for NANO 3 Series
- Page 1 BREATHING AIR PURIFIER SERIES 3 BREATHING AIR USER GUIDE...
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Page 2: Table Of Contents
Contents Page General information 1.1. Document introduction 1.2. North America Support Details | Manufacturers details 1.3. Warranty Guidelines 1.4. Packaging General safety 2.1. Intended Use 2.2. Personnel 2.3. Safe Handling Technical Description Technical Specification 7-8 Product Contents Unpacking Guide 7. Product Dimensions 8. -
Page 3: General Information
It may not be distributed through the internet or computer bulletin board systems without prior consent from nano purification solutions. -
Page 4: Warranty Guidelines
Only genuine service parts should be used and no modifications made. For further information please contact nano-purification solutions. Packaging All products are securely packaged in a specifically designed wooden packing box. The purifier will be held in a horizontal position by wooden struts;... -
Page 5: General Safety
General safety For your own safety, when carrying out work on this product, all relevant national safety regulations must be complied with relating to pressurized, electrical and breathing air systems. A full risk assessment must be carried out by a competent person prior to installation and use. Such risk assessments should then be approved by another competent person. For further instruction regarding a risk assessment refer to section 9.2 on page 14. 2.1. -
Page 6: Technical Description
Technical Description High purity compressed medical breathing air purifiers. The nano Breathing Air Systems (NBA) range of medical compressed breathing air purifiers are designed to provide a continuous supply of breathable air to meet the most exacting standards worldwide. The unique design provides a major step forward in compactness by incorporating several stages of purification in one simple to service cartridge, reducing the cost of ownership and simplifying maintenance. -
Page 7: Technical Specification
4. Technical Specification 4.1 Product Specification Required Inlet Purity ISO 8573-1 : 2010 Class 1:2:2 Minimum working pressure 80 psig (5.5 barg) Maximum working pressure 145 psig (10 barg) Power Supply 100 - 240v AC / 50 - 60Hz Minimum inlet temperature 34.7°F (1.5°C) Maximum inlet temperature 86°F (30°C) Ambient Temperature 34-122°F (1-50°C) IP Rating... - Page 8 *Where excessive levels of CO and CO have been indentified as the norm, breathing air purifiers should not be used and alternative strategies should be derived from a risk assessment. When challenged with 750ppm ♦ When challenged with 65ppm ♦ All breathing air systems should be proceeded by high efficiency filtration regardless of whether an oil or oil free compressor is used.
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Page 9: Product Contents
Product Contents Series 3 Breathing Air Purifier Documentation • 1 x User Guide • 1 x Declaration of Conformity Packaging • 1 x Purifier support base and box cover Suitable inlet filtration not included. Figure 1: Contents Layout 17-110-0486 Page 9... -
Page 10: Unpacking Guide
Unpacking Guide The purifier is supplied in a wooden crate. It is recommended that the crate be moved into position using a forklift truck or pallet truck. Remove the purifier from the wooden crate using an overhead crane. Use the following illustrations for correct guidance on safe handling and lifting techniques. -
Page 11: Product Dimensions
7. Product Dimensions WEIGHT MODEL (mm) (mm) (mm) (mm) (mm) (KG) NBA - 2110 2” NPT (678) (382) (1289) (400) (360) (166) NBA - 2120 2” NPT (678) (382) (1538) (400) (360) (200) 21.6 NBA - 3120 2” NPT (781) (550) (1538) (400) (360) (353) 1010 NBA - 4120 2.5”... -
Page 12: Equipment Overview
8. Equipment Overview Purifier Top Cover Controller Display Unit Front Shroud Purifier Column Air Outlet Air Inlet External Silencers/Mufflers Mains Power Remote Stop/Start Control (if required) Page 12 17-110-0486... -
Page 13: System Layout
Typical System Layout Ref. Description Ref. Description Compressor Series 3 Purifier Wet air receiver Oil / water separator Water separator Pressure Relief Valve* Purifier pre-filtration It is the customer’s responsibility to fit pressure relief valves to the compressed air system. 9.1. Site Location When selecting an installation site for the purifier, ensure the following conditions are met: •... - Page 14 9.2. Risk Assessment Prior to the installation a thorough risk assessment of the entire installation should be conducted by a competent person. Points listed below should be considered but should not be considered as exhaustive: • Compressor type • Condition of compressor/oil used if applicable •...
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Page 15: Mechanical Installation
10. Mechanical Installation Once the purifier has been positioned and secured, install ball valves and pipe work (not included) to ready the unit for connection to inlet and outlet pressure piping. The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the purifier and to the application as shown in the table below. -
Page 16: Electrical Installation
11. Electrical Installation Mains Power Connection To install the mains power cable: 1. Remove the two screws from the top cover and lift from the purifier. 2. Locate the two catches at the top and bottom of the shroud and pull them towards each other and open the shroud to expose the controller. -
Page 17: Purifier Operation
12. Purifier Operation Locate the electrical connector on the underside of the controller in the shroud. Purifier Remote Stop/Start Control (if required) • To set up for remote control eco mode. Remove the link between pins 1 and 4 (3) in the electrical connector plug. A zero volt switching signal from the remote control needs to be connected between pins 1 and 4 (4). -
Page 18: Nba Start-Up
12.2. Purifier Start-up • Ensure the purifier is securely hardwired into the power source. Do not allow the purifier to flow air unless powered up, switched on and cycling. Resulting effect could be bed contamination; requiring replacement cartridges. Ensure that the external silencers/mufflers are re-installed before attempting to start the purifier. • Connect all pipe work. • Ensure the inlet operating pressure parameters are between 80 - 145 psig (5.5 - 10 barg). •... -
Page 19: Monitoring Purifier Performance (Energy Saving Option)
12.4 Monitoring Purifier Performance (Energy saving option) • The dew-point is displayed on the control panel. When the dew-point displayed is better than -67°F (-55°C) PDP the Purifier will switch into economy mode and stop cycling. When the dew-point degrades to -58°F (-50°C) the Purifier will restart cycling ensuring the dew-point is maintained at or better than -58°F (-50°C). -
Page 20: Maintenance
13. Maintenance 13.1. Cleaning Clean the equipment with a damp cloth only and avoid excessive moisture around any electrical sockets. If required a mild detergent may be used, however do not use abrasives or solvents as they may cause damage. 13.2. -
Page 21: Servicing
14. Servicing Maintenance operations should only be carried out by competent and suitably trained personnel. 14.1. Servicing Guidelines • Maintenance operations only to be conducted when the system has been shut down, fully depressurized and isolated completely from the compressed air and electrical supply. -
Page 22: Service Intervals
14.2 Service Intervals The following table details the recommended service intervals for this product. The purifier should be serviced in accordance with the schedule outlined below. Failure to service the product as indicated and/or without genuine parts may damage the product, cause serious physical harm and will invalidate the manufacturers warranty. -
Page 23: Additional Kits
MODEL SERVICE A SERVICE B SERVICE C SERVICE D NBK 110 (x2) + NVK 100 NSK-130 NBA - 2110 NVK D3 2 + NVK D3 1 + NVK D3 2 NBK 120 (x2) + NVK 100 NSK-130 NBA - 2120 NVK D3 2 + NVK D3 1 + NVK D3 2 NBK 120 (x3) + NVK 100 NSK-130... -
Page 24: Troubleshooting
15. Troubleshooting Problem Problem Caused Solutions Insufficient inlet pressure Inlet pressure min 58 psig (4 barg). If not adjust inlet presure settings. Electrical Fault Ensure the power is on and the purifier front panel is illuminated; check the purifier is cycling correctly. Moist or contaminated bed Eliminate the cause of contamination. -
Page 25: Commissioning Report
Has the user carried out the recommended Risk Assesment? Is the product installed and operational? Are there spare parts on site? Has a daily check procedure been established? Does the user require any assistance from nano-purification solutions? I certify all of the above Yes/No Engineer:... -
Page 26: Quality Statement
All nano breathing air products meet or exceed the standards set forth in CGA Grade D specifications for air quality as set forth by OSHA (USA) and CSA Z180.1 (Canada). - Page 27 Notes 17-110-0486 Page 27...
- Page 28 5509 David Cox Road Charlotte NC 28269 Telephone: +1 (704) 897-2182 Fax: +1 (704) 897-2183 Internet:www.n-psi.com E-mail:support@n-psi.com nano-purification solutions ltd. Dukesway, Team Valley Trading Estate, Gateshead, NE11 0PZ United Kingdom Telephone: +44 (0) 191 497 7700 Fax: +44 (0) 191 497 7709 Internet: www.n-psi.co.uk...
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