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Manual
ENGLISH
- 5
Norway
PART NO:
MX533346
PRINT DATE:

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Summary of Contents for Doosan DA40-5

  • Page 1 PART NO: MX533346 PRINT DATE: Shop Manual ENGLISH Norway...
  • Page 2: Shop Manual

    Ch 0 GENERAL INSTRUCTIONS page Shop Manual DA40-5 Engilsh Serial Number 821001 - up; 841001 - up; 820402; 840401 Manufacturer: Dealer: Doosan Infracore Norway AS N - 6440 Elnesvågen - NORWAY Printed in Norway SHOP MANUAL...
  • Page 3 GENERAL INSTRUCTIONS Ch 0 page Contents 0 General 1 Engine 2 Transmission 3 Driveline 4 Lubrication 5 Hydraulic 6 Electrical system 7 Front frame 8 Rear frame 9 Option 10 Error codes list SHOP MANUAL...
  • Page 4: Table Of Contents

    GENERAL INSTRUCTIONS Chapter 0 General instructions Index Foreword ....................4 Doosan ADT Payload Policy .............. 5 Torque limit table ................. 6 Types of sealing-/locking compounds and lubricants ..... 7 Safety in workshop ................8 Working on machine ................9 Personal Protective Equipment (PPE) ..........12 Vibration .....................
  • Page 5: Foreword

    Subscribed Shop Manuals will automatically be updated at revisions. This manual is originally produced by Doosan Infracore Norway AS, 6440 Elnesvågen, Norway, and must not be reproduced, translated or made available to a third party, fully or partly, without our written permission.
  • Page 6: Doosan Adt Payload Policy

    Doosan ADT 10/10/20 Policy: "Doosan’s ADT payload overload policy, referred to as the “10/10/20” policy, states that “The mean (average) of the payload distribution shall not exceed the target payload and no more than 10% of payloads may exceed 1.1 times the truck target payload and no single payload shall ever exceed 1.2 times the target payload.”...
  • Page 7: Torque Limit Table

    GENERAL INSTRUCTIONS Ch 0 page Torque limit table This tables indicates standard torque limits in Nm for the various screw and bolt qualities and dimensions. The torques are valid for screws on the outside of the components. i l a : s s i l a : s s...
  • Page 8: Types Of Sealing-/Locking Compounds And Lubricants

    Ch 0 page GENERAL INSTRUCTIONS Types of sealing-/locking compounds and lubricants Loctite 242/243: Middle strength (for locking of screws, bolts and nuts). Loctite 270/2701: High strength (for locking of screws, bolts and nuts). Loctite 603: High strength (for locking of bearings bushings, etc.). Loctite 638: Extra high strength (for locking of bearings, bushings, etc.).
  • Page 9: Safety In Workshop

    The workshop manual provides instructions about work methods and equipment that reduces the risk of acci- dents. Mechanical skill This is a very important factor. The Doosan-mechanic is skilled and well trained for his job. Without these qualities, risks are much greater and more difficult to anticipate. Common sense This characteristic should form the basis of activities in the workshop.
  • Page 10: Working On Machine

    • Never service DOOSAN equipment without instructions. • Always lower lift arm and attachment to ground before doing any maintenance.
  • Page 11 GENERAL INSTRUCTIONS Ch 0 page • Use correct procedure to lift and support machine. • Cleaning and maintenance are required daily. • Welding or grinding painted parts must be done in well ventilated areas. • Wear a dust mask when grinding painted parts. Toxic dust and gas can be produced.
  • Page 12 Ch 0 page GENERAL INSTRUCTIONS • Lower work equipment and stop engine before perform- ing maintenance. • Park machine on firm, level ground. • Turn starter switch to "ON' position and set pilot cutoff switch to "I" (ON) position. Cycle work levers (joysticks) back and forth, left and right at full stroke 2 to 3 times to eliminate remaining internal pressure in hydraulic circuit.
  • Page 13: Personal Protective Equipment (Ppe)

    Proper Work Tools and Attachments Only use work tools and attachments that are recommended by DOOSAN for use on DOOSAN machines. When installing and using optional attachments, read instruction manual for attach- ment, and general information related to attachments in this manual.
  • Page 14: Vibration

    Ch 0 page GENERAL INSTRUCTIONS Vibration When using vibrating tools e.g. chisel hammer, impact drill, impact nut runner, grinder injuries may be sustained by transition of tool vibrations to the hands. Risks Vibrations may cause vascular spasms (prickling and pain) in the surface veins.
  • Page 15: Injurious Noise

    GENERAL INSTRUCTIONS Ch 0 page Injurious noise Rule of thumb: Noise that is louder than 85 db (A) and that prevails for more than 8 hours is classed as injurious. (Some countries have other limits.) High frequency noise (high-pitched) is more injurious than low frequency noise (low-pitched) of the same amplitude.
  • Page 16: Organic Solvent

    Ch 0 page GENERAL INSTRUCTIONS Organic solvent Organic solvents are mixtures of organic liquids (different from e.g. water) that dissolve grease, paint, varnish, wax, oil, glue, rubber etc. Examples: Petroleum spirits -Toluen Trichlore ethylene -Thinner Petrol -Alcohols Xylen -Plastics and appertaining glues Risks Solvents release fumes.
  • Page 17: Fueling

    GENERAL INSTRUCTIONS Ch 0 page Fueling Use caution when you are refueling a machine. Fuel is flammable and can catch fire if it is brought close to a flame. Stop engine and let it cool before adding fuel. Do not smoke while you are refueling a machine. Do not refuel a machine near flames or sparks.
  • Page 18 Ch 0 page GENERAL INSTRUCTIONS Maintenance The machine and some attachments have components that reach high temperatures under normal operating conditions. The primary source of high temperatures are the engine and exhaust system. If damaged or incorrectly maintained, the electrical system can be a source of arcs or sparks.
  • Page 19: Fire And Explosion Risks

    GENERAL INSTRUCTIONS Ch 0 page Fire and explosion risks Examples of flammable and explosive substances are: • • Petrol • Diesel fuel • Organic solvents (varnish, plastic, detergents) • Anti-corrosive • Acetylene and other gas for welding and heating Examples of reason for setting on fire: •...
  • Page 20: In Case Of Fire

    Ch 0 page GENERAL INSTRUCTIONS In case of Fire If a fire occurs: • Do not attempt to move machine or continue operations. • Turn starter switch to "O" (OFF) position to stop engine. • Use handrails and steps to get off machine. •...
  • Page 21: Coolant

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