Page 1 Ingersoll-Rand Company in this manual is historical or nominative in nature, and is not meant to suggest a current affiliation between Ingersoll-Rand Company and Doosan Company or the products of Doosan Infracore Portable Power either.
Page 2 BX-6WH/8WH/12WH PLATE COMPACTOR OPERATION AND MAINTENANCE MANUAL COMMUNICATION NO. 13208400 This manual should be used with all related supplemental books, engine and transmission manuals, and part books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publication or others, contact your local distributor for the latest available information.
Page 3 SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES Contents ....................................... Page OVERVIEW ..................................1 PRE-START INSPECTION ..............................1 OPERATING ..................................1 MAINTENANCE .................................. 2 OERATING PROCEDURES ................................2 OVERVIEW BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY, OPERATE THIS MACHINE: READ and STUDY this manual.
Page 4 SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES CHECK for WARNING tags placed on the machine. DO NOT operate the equipment until repairs have been made and the WARNING tags have been removed by authorized personnel. KNOW the location of the Emergency Shut-Down Control if the machine is so equipped. OPERATING In the event of safety-relevant modifications or changes in the behaviour of the machine during operation, stop the machine immediately and report the malfunction to the competent authority/person.
Page 5 SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work. Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact. AVOID, whenever possible, servicing, cleaning or examining the unit with the engine running.
Page 6 SECTION 2 - INTRODUCTION EXCELLENT CHOICE! The Ingersoll-Rand Vibratory Plate Compactor you have chosen will give you many hours of maintenance free operation resulting in a faster return of your investment. Safe operation depends on reliable equipment and the use of proper operating procedures. Performing the checks and services described in this manual will help keep your machine in good condition.
Page 7 SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION Contents Page INTERNATIONAL MACHINE SYMBOLS ______________________________________________________________ 1 INTERNATIONAL HIGHWAY SYMBOLS ______________________________________________________________ 2 METRIC CONVERSIONS __________________________________________________________________________ 4 INTERNATIONAL MACHINE SYMBOLS The following explains the meaning of international symbols that may appear on your machine LOW ENGINE RPM.
Page 8 SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION INTERNATIONAL HIGHWAY SYMBOLS The following symbols may also appear in a yellow square instead of a red triangle. uneven road road bends dangerous bend ridge double bend slippery road dangerous descent steep ascent loose gravel carriageway narrows no entry for power driven vehicles...
Page 9 SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION two-way traffic no entry for vehicles exceeding weight no entry for vehicle axle weight exceeding other dangers no u-turn level crossing no turn direction shown level crossing no entry for power driven vehicles no entry closed to all vehicles in both directions...
Page 10 SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION TO CONVERT INTO MULTIPLY BY OMREGNET FRA MULTIPLICERES MED pound/sq.in 14.50 kilopascals 100. centigrade fahrenheit (C° x 9/5) + 32 centimeters inches 0.3937 centimeters millimeters 10.0 circumference radians 6.283 cubic centimeters cu.inches 0.06102 degrees (angle) radians...
Page 11 SECTION 4 - OPERATING INSTRUCTIONS Contents Page SAFETY CHECKS - PRE-STARTING _________________________________________________________ 1 INSPECTION PRIOR TO OPERATION _________________________________________________________ 2 OPERATION _____________________________________________________________________________ 2 STORAGE _______________________________________________________________________________ 6 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs.
Page 12 SECTION 4 - OPERATING INSTRUCTIONS NSPECTION PRIOR TO OPERATION CHECK ENGINE OIL Before checking or refilling engine oil, be sure the compactor is located on a stable level surface. Do not thread the gauge into oil filler to check oil level. If the oil level is below the lower level line on the dipstick, refill with the proper oil to the upper level (to the neck of oil filler).
Page 13 SECTION 4 - OPERATING INSTRUCTIONS OPERATION STARTING (HONDA ENGINE) 1. Turn the STOP SWITCH (1, Figure 4-1) clockwise to the position “I” (ON). Figure 4-1 2. Open the FUEL COCK (1, Figure 4-2) located under the fuel tank. Figure 4-2 3.
Page 14 SECTION 4 - OPERATING INSTRUCTIONS 4. Position THROTTLE LEVER (Figure 4-5) to “LOW” speed position. Avoid fully pulling out the rope. Return the Handle to its original position. 5.Pull the STARTER HANDLE (1, Figure 4-4) of RECOIL STARTER slowly until resistance is felt. This is the “COMPRESSION” point.
Page 15 SECTION 4 - OPERATING INSTRUCTIONS RUNNING 1. Shift the Throttle Lever (Figure 4-5) to “HIGH” speed position quickly. Vibration starts and the unit moves forward.. Figure 4-5 STOPPING (HONDA ENGINE) 1. Shift the throttle lever (Figure 4-5) to “LOW” speed position. 2.
Page 16 SECTION 4 - OPERATING INSTRUCTIONS 4.Close the fuel cock (1, Figure 4-7). Figure 4-7 Do not stop engine suddenly while running at high speed LONG STORAGE Discharge fuel (No Smoking !) 1. Remove the strainer cup of the fuel cock, place the strainer over a container and open the fuel cock to discharge fuel from the fuel tank.
Page 17 SECTION 5 - FUEL AND LUBRICATION SPECIFICATIONS Contents Page GENERAL INFORMATION __________________________________________________________________ 1 FLUID CAPACITIES _______________________________________________________________________ 1 GENERAL INFORMATION Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants are needed and some components in the unit require more frequent lubrication than others.
Page 18 SECTION 6 - INITIAL BREAK-IN MAINTENANCE Contents Page ENGINE OIL _____________________________________________________________________________ 1 GENERAL INFORMATION __________________________________________________________________ 2 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs. ENGINE OIL Drain the engine oil after the first 20 hours of operation.
Page 19 SECTION 6 - INITIAL BREAK-IN MAINTENANCE GENERAL MAINTENANCE Perform the following maintenance checks after the initial break in peroid. 1. Check Bolts and Nuts for looseness. Tighten it if necessary. 2. Check for fuel and oil leak. 3. Keep the RUBBER BUFFER away from oil and fuel. 4.
Page 20 SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE Contents Page TROUBLE SHOOTING _____________________________________________________________________________ 1 GENERAL MAINTENANCE_________________________________________________________________________ 2 TROUBLESHOOTING 1) Engine fails to start. a) Spark plug is defective Clean or replace. b) Air in the fuel system. Bleed air completely. c) Fuel tank is empty.
Page 21 SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE GENERAL MAINTENANCE 1. Engine RPM is adjusted to: 3,600 - 3,700 rpm (With load ). 2. Check Bolts and Nuts for looseness. Tighten it if necessary. 3. Check for fuel and oil leak. 4.
Page 22 SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE Contents Page ENGINE OIL _____________________________________________________________________________ 1 AIR CLEANER ___________________________________________________________________________ 1 FASTENING HARDWARE __________________________________________________________________ 2 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs.
Page 23 SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE Figure 8-1 2. Remove wing nut (3, Figure 8-1) and the element assembly. 3. Separate foam filter (5, Figure 8-1) from paper element (4). Check both elements for holes or tears and replace if necessary.
Page 24 SECTION 9 - 50 HOUR OR WEEKLY ROUTINE MAINTENANCE Contents Page ENGINE OIL _____________________________________________________________________________ 1 CHANGE ENGINE OIL _____________________________________________________________________ 2 CHECK ENGINE OIL Running the engine with insufficient oil can cause serious engine damage. Be sure machine is on a firm level surface and stopped. 1.
Page 25 SECTION 9 - 50 HOUR OR WEEKLY ROUTINE MAINTENANCE CHANGE ENGINE OIL Running the engine with insufficient oil can cause serious engine damage. Be sure machine is on a firm level surface and stopped. 1. Stop the engine, loosen and remove the drain plug (4, Figure 9-1), drain the oil and reinstall the drain plug before refilling with oil.
Page 26 SECTION 10 - 100 HOUR OR MONTHLY ROUTINE MAINTENANCE NOTE * No 100 Hour or Semi-Annual Routine Maintenance is required.* 10-1 10-1,10-2...
Page 27 SECTION 11 - 250 HOUR OR QUARTERLY ROUTINE MAINTENANCE NOTE * No 250 Hour or Semi-Annual Routine Maintenance is required.* 11-1,11-2 11-1...
Page 28 SECTION 12- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE NOTE * No 500 Hour or Semi-Annual Routine Maintenance is required. * 12-1...
Page 29 SECTION 13 - 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE NOTE * No 1000 Hour or Annual Routine Maintenance is required.* 13-1...
Page 30 SECTION 14 - ROUTINE ADJUSTMENTS ENGINE RPM Adjust the engine rpm per specifications and productions in the engine manual. V-BELT TENSION Adjust the v-belt tension so that a light pressure on the belt between the two pulleys deflects the belt 3/16 to 3/8 inch (5 to10 mm) 14-1...
Page 31 SECTION 15 - MISCELLANEOUS AND OPTIONAL EQUIPMENT NOTE * No Miscellaneous or Optional Equipment * 15-1 15-1,15-2...
Page 32 SECTION 16 - SCHEMATICS NOTE * No Schematics are necessary for this unit. * 16-1...
Page 33 SECTION 17 - SPECIFICATIONS Contents Page SPECIFICATIONS _________________________________________________________________________ 1 ENGINE RPM ____________________________________________________________________________ 1 SPECIFICATIONS MODEL BX-6WH WEIGHT 150 pounds (70 kg) VIBRATION FREQUENCY 5500 vpm (92 Hz) CENTRIFUGAL FORCE 2650pounds (10.3 kN) TRAVEL SPEED 82-89 feet per minute (25-27 mpm) OVERALL LENGTH 38.6 inches (980 mm) OVERALL HEIGHT...
Page 34 SECTION 18 - PARTS MANUAL AFSNIT 18 - RESERVEDELSLISTE SECTION 18 - PARTS MANUAL BX-6WH/8WH/12WH VIBRATORY PLATE COMPACTORS...
Page 35: Table Of Contents
TABLE OF CONTENTS BX-6WH/8WH/12WH TITLE PAGE Table of Contents ..............................A Abbreviations Used In This Manual ........................... B Recommended Service Parts ............................ D ENGINE AND VIBRATION UNIT Vibration Plate, Engine, Handle And Clutch ......................A.1.2 Vibration Unit Assembly ............................A.2.2 For Internal Breakdowns - See Section I.
Page 36 **Always use Ingersoll-Rand Replacement parts!**...
Page 37 STANDARD ABBREVIATIONS Alternating Current Reference As Required Right Hand Authorized Rebuilt Component RHSS Round Head SelfTapping Screw Assy Assembly ROPS Roll-Over Protection System BHCS Button Head Cap Screw Revolutions Per Minute Cu Yd Cubic Yard Society of Automotive Engineers Cylinder Section Direct Current Slotted Fillister Head...
Page 38 **Always use Ingersoll-Rand Replacement parts!**...
Page 39: Recommended Service Parts
RECOMMENDED SERVICE PARTS BX-6WH/8WH/12WH Current Production Quantities are for one unit having the operating hours listed below 0 to 1,000 operating hours Assembly Description Honda Engine (58836438) Fuel Filter (Effective with Engine S/N 2328483)+ 1 54475744 Fuel Filter (Prior to Engine S/N 2328483)+ 54475751 Fuel Tank Cap: (Effective with Engine S/N 2421923)
Page 40 RECOMMENDED SERVICE PARTS BX-6WH/8WH/12WH Current Production Quantities are for one unit having the operating hours listed below 1,000 to 3,000 operating hours Assembly Description Honda Engine (58836438) Recoil Starter: (Effective with S/N 2169650) 59243998 Recoil Starter: (Prior to S/N 2169650) 54474861 Honda Engine (58836446) Recoil Starter...
Page 41 RECOMMENDED SERVICE PARTS BX-6WH/8WH/12WH Current Production Quantities are for one unit having the operating hours listed below 3,000 operating hours plus Assemble Description Honda Engine (58836438) Muffler 54475645 Intake Valve 59243907 Exhaust Valve 54474671 Honda Engine (58836446) Muffler 54475645 Intake Valve 54474663 Exhaust Valve 54474671...
Page 42: Vibration Plate, Engine, Handle And Clutch
VIBRATION PLATE, ENGINE, HANDLE AND CLUTCH A.1.2 BX-6WH/8WH/12WH...
Page 43 VIBRATION PLATE, ENGINE, HANDLE AND CLUTCH ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 13208434 & 13221395 58836008 Vibration Plate (BX-6WH) 59831289 Vibration Plate (BX-8WH) 58836040 Vibration Plate (BX-12WH) 58837766 Engine Bed (BX-6WH) 58837758 Engine Bed (BX-8WH) 58837840 Engine Bed (BX-12WH) 59830893 Rubber Buffer (BX-6WH) 59831313 Rubber Buffer (BX-8WH/12WH)
Page 44 VIBRATION PLATE, ENGINE, HANDLE AND CLUTCH (CONTINUED) A.1.4 BX-6WH/8WH/12WH...
Page 45 VIBRATION PLATE, ENGINE, HANDLE AND CLUTCH (CONTINUED) ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59831032 59953935 Bolt (BX-6WH) M8 x 30 59832535 Bolt (BX-8WH/12WH) M8 x 20 59831925 Spring Washer 59831057 Washer 8.5 x 25 x 3.2 59188466 Operating Handle (BX-6WH) 59188474 Operating Handle (BX-8WH) 59188482 Operating Handle (BX-12WH)
Page 46: Vibration Unit Assembly
VIBRATION UNIT ASSEMBLY A.2.2 BX-6WH/8WH/12WH...
Page 47 VIBRATION UNIT ASSEMBLY ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 13208442 59831073 Vibration Unit Assembly (Includes item 2 thru 17) (BX-6WH) 59831438 Vibration Unit Assembly (Includes item 2 thru 18) (BX-8WH) 59830661 Vibration Unit Assembly (Includes item 2 thru 20) (BX-12WH) 59831065 -Shaft Case (BX-6WH) 59831420...
Page 48 VIBRATION UNIT ASSEMBLY (CONTINUED) A.2.4 BX-6WH/8WH/12WH...
Page 49 VIBRATION UNIT ASSEMBLY (CONTINUED) ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 13208442 59843714 -Woodruff Key (BX-8WH/12WH) 7 x 9 x 23 59837765 -Snap Ring (BX-12WH) 59834465 -Snap Ring (BX-12WH) 59839019 Bolt (BX-6WH/8WH) M14 x 35 59839019 Bolt (BX-12WH) M14 x 35 59832618 Spring Washer (BX-6WH/8WH) 59832618...
Page 50: Rollover Cage Assembly And Water Tank Assmbly
ROLLOVER CAGE ASSEMBLY AND WATER TANK ASSEMBLY B.1.2 BX-6WH/8WH/12WH...
Page 51 ROLLOVER CAGE ASSEMBLY AND WATER TANK ASSEMBLY ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 13208459 & 13221403 58836495 Cage Assembly (BX-6WH) (Includes Items 2 thru 10) 58836503 Cage Assembly (BX-8WH/BX-12WH) (Includes Items 2 thru 10) 58836461 -Rollover Cage (A) (BX-6WH) 58836461 -Rollover Cage (A) (BX-8WH/12WH) 58836107 -Rollover Cage (B) (BX-6WH)
Page 52 ROLLOVER CAGE ASSEMBLY AND WATER TANK ASSEMBLY (CONTINUED) B.1.4 BX-6WH/8WH/12WH...
Page 53 ROLLOVER CAGE ASSEMBLY AND WATER TANK ASSEMBLY (CONTINUED) ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 13208459 & 13221403 59951632 -Spring Washer (BX-6WH) 59831925 -Spring Washer (BX-8WH) 59831925 -Spring Washer (BX-12WH) M8 x 20 BX-6WH/8WH/12WH B.1.5...
Page 54 CARRYING CART ASSEMBLY, STANDARD TOOL KIT C.1.2 BX-6WH/8WH/12WH...
Page 55 CARRYING CART ASSEMBLY, STANDARD TOOL KIT ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 13208475, 13221387, 13221411 & 13221429 59984906 Carrying Cart Assembly (BX-6WH) (Includes Items 2 thru 5) 59984914 Carrying Cart Assembly (BX-8WH) (Includes ltems 2 thru 5) 59984922 Carrying Cart Assembly (BX-12WH) (Includes Items 2 thru 5 ) 58836024 -Cart Shaft (BX-6WH)
Page 56: Decals Installation
DECALS INSTLLATON C.2.2 BX-6WH/8WH/12WH...
Page 57 DECAL INSTLLATON ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 13208475, 13221387, 13221411 & 13221429 13201991 Decal Set (BX-6WH) (Includes Items 2 thru 9) 13202007 Decal Set (BX-8WH) (Includes Items 2 thru 9) 13202015 Decal Set (BX-12WH) (Includes Items 2 thru 9) 59188011 -Name Plate 54692561...
Page 58 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 1 OF 15 I.1.2 BX-6WH/8WH/12WH...
Page 59 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 1 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 58836438 13220983 Cylinder Head (Includes Item 2, 3 & 4) 59242925 -Inlet Valve Guide (Effective with Engine S/N 2156735) 54473913 -Inlet Valve Guide (Prior to Engine S/N 2156735) 59242933 -Exhaust Valve Guide...
Page 60 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 2 OF 15 I.1.4 BX-6WH/8WH/12WH...
Page 61 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 2 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59243295 Governor Kit (includes items 4,8,13,15, 20) 59243311 -Governor Assembly (includes items 5,6,7) 59243329 -Weight 59243337 -Weight Holder 59243345 -Weight Pin 59243352 -Slider 59243386 -Thrust Washer 59243600...
Page 62 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 3 OF 15 I.1.6 BX-6WH/8WH/12WH...
Page 63 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 3 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 13221031 Crankcase Cover (includes items 10, 11) 59243618 -Bearing 13221064 -Oil Seal 25 x 41 x 6mm 13221049 Packing (Eff. with Engine S/N 2272435) 13221056 Packing (Prior to Engine S/N 2272435) 59243683...
Page 64 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 4 OF 15 I.1.8 BX-6WH/8WH/12WH...
Page 65 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 4 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59244632 Woodruff Key 59244590 Cooling Fan 59244608 Starter Pulley 13221072 Flywheel Complete 59244624 Special Nut 14mm BX-6WH/8WH/12WH I.1.9...
Page 66 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 5 OF 15 I.1.10 BX-6WH/8WH/12WH...
Page 67 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 5 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54474416 Ignition Coil Assembly 54474424 Noise Suppressor Cap Assembly 59244665 Flange Bolt M6 x 25mm BX-6WH/8WH/12WH I.1.11...
Page 68 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 6 OF 15 I.1.12 BX-6WH/8WH/12WH...
Page 69 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 6 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 13221080 Crankshaft (Includes Items 11 and 12) 13221098 -Timing Gear 13221106 -Governor Drive Gear 54474465 Washer 54474473 54474457 Hex Bolt M8 x 25mm BX-6WH/8WH/12WH I.1.13...
Page 70 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 7 OF 15 I.1.14 BX-6WH/8WH/12WH...
Page 71 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 7 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 13221114 Piston Ring Set Standard 59243790 Piston Standard 59243808 Piston Pin 59243816 Connecting Rod Assembly (includes item 5) 59243824 -Connecting Rod Bolt 59243832 Clip BX-6WH/8WH/12WH I.1.15...
Page 72 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 8 OF 15 I.1.16 BX-6WH/8WH/12WH...
Page 73 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 8 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 13221122 Camshaft Assembly (includes item 6) 59243899 -Return Spring 59243857 Push Rod 54474648 Rocker Arm 59243873 Valve Lifter 54474655 Rocker Arm Pivot 59243907 Intake Valve 54474671 Exhaust Valve...
Page 74 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 9 OF 15 I.1.18 BX-6WH/8WH/12WH...
Page 75 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 9 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59244111 Cover Adjustment Grommet 54474697 Oil Alert Unit 13221130 Fan Cover (Effective with Engine S/N 2186370) 13221148 Fan Cover (Prior to Engine S/N 2186370) 13221155 Side Plate 54474804...
Page 76 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 10 OF 15 I.1.20 BX-6WH/8WH/12WH...
Page 77 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 10 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59243998 Recoil Starter Assembly (includes items 2 thru 10 & 13) (Effective with Engine S/N 2169650) 54474861 Recoil Starter Assembly (includes items 2 thru 10 &...
Page 78 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 11 OF 15 I.1.22 BX-6WH/8WH/12WH...
Page 79 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 11 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 13221205 Control Assembly (Includes items 9,10,11, 12,13,15,16,17,18,26,29,30 & 32) 13221213 -Control Lever 59244723 -Lever Spring 54474978 -Control Lever Washer 54474986 -Cable Holder 54474994 -Control Lever Spacer 13221221 -Control Base...
Page 80 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 12 OF 15 I.1.24 BX-6WH/8WH/12WH...
Page 81 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 12 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 13221254 Carburetor Assembly (Effective with Engine S/N 2354881) (Includes items 3,4,5,6,8,9,11,12,13,24, 25, 26, 27,28,30, 34 & 35) 13221262 Carburetor Assembly (Prior to Engine S/N 2354881) (Includes items 3,4,5,6,8,9,11,12,13,24, 25,26,27,28,30, 34 &...
Page 82 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 13 OF 15 I.1.26 BX-6WH/8WH/12WH...
Page 83 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 13 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54475421 Packing 13221312 Air Cleaner (includes items 3,5) 13221320 -Air Cleaner Filter 54475462 -Grommet 13221338 Cover 54475470 Silencer Nose 13221353 Air Cleaner Elbow (includes items 7,8) 13221346 -Collar 54475496...
Page 84 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 14 OF 15 I.1.28 BX-6WH/8WH/12WH...
Page 85 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 14 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54475645 Muffler 54475579 Protector (Standard) (Effective with Engine S/N 2470941) 54475652 Protector (Standard) (Prior to Engine S/N 2470941) 54475587 Deflector 54475595 Spark Arrestor 59244467 Gasket 54475611...
Page 86 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 15 OF 15 I.1.30 BX-6WH/8WH/12WH...
Page 87 ENGINE ASSEMBLY - BX-6WH (58836438) - INTERNAL BREAKDOWN SHEET 15 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59244525 Rubber Supporter 54475660 Fuel Tank Joint 13221379 Fuel Tank Complete 54475702 Fuel Tank Cap (Includes item 8) (Effective with Engine S/N 2421923) 54475710 -Packing (Effective with Engine S/N 2421923) 54475694...
Page 88 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 1 OF 15 I.2.2 BX-6WH/8WH/12WH...
Page 89 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 1 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES BOM 58836446 54473897 Cylinder Head 59242925 -Inlet Valve Guide 59242933 -Exhaust Valve Guide 59242941 -Valve Guide Clip 54474010 Head Gasket 54474028 Head Cover 59242974 Packing 59245982...
Page 90 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 2 OF 15 I.2.4 BX-6WH/8WH/12WH...
Page 91 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 2 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59243295 Governor Kit (includes items 4,8,13,15, 20) 59243311 -Governor Assembly (includes items 5,6,7) 1 59243329 -Weight 59243337 -Weight Holder 59243345 -Weight Pin 59243352 -Slider 59243386 -Thrust Washer...
Page 92 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 3 OF 15 I.2.6 BX-6WH/8WH/12WH...
Page 93 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 3 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54474275 Crankcase Cover (includes items 9, 12) 54474358 -Oil Seal 25 x 41 x 6mm 54474382 -Bearing 54474291 Packing 59243683 Oil Filler Cap Assembly (includes item 8) 59243691 -Packing 54474317...
Page 94 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 4 OF 15 I.2.8 BX-6WH/8WH/12WH...
Page 95 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 4 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59244632 Woodruff Key 54474390 Cooling Fan 59244608 Starter Pulley 54474408 Flywheel Complete 59244624 Special Nut 14mm BX-6WH/8WH/12WH I.2.9...
Page 96 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 5 OF 15 I.2.10 BX-6WH/8WH/12WH...
Page 97 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 5 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54474416 Ignition Coil Assembly 59244657 High Tension Terminal Assembly 54474424 Noise Suppressor Cap Assembly 59244665 Flange Bolt M6 x 25mm BX-6WH/8WH/12WH I.2.11...
Page 98 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 6 OF 15 I.2.12 BX-6WH/8WH/12WH...
Page 99 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 6 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54474432 Crankshaft 54474457 Hex Bolt M8 x 25mm 54474465 Washer 54474473 M8 x 5 x 33mm BX-6WH/8WH/12WH I.2.13...
Page 100 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 7 OF 15 I.2.14 BX-6WH/8WH/12WH...
Page 101 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 7 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54474481 Piston Ring Set Standard 54474531 Piston Standard 54474598 Piston Pin 54474606 Connecting Rod Assembly (includes item 5) 59243824 -Rod Bolt 54474614 Clip BX-6WH/8WH/12WH I.2.15...
Page 102 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 8 OF 15 I.2.16 BX-6WH/8WH/12WH...
Page 103 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 8 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54474622 Camshaft Assembly (includes item 6) 59243899 -Return Spring 54474630 Push Rod 54474648 Rocker Arm 59243873 Valve Lifter 54474655 Rocker Arm Pivot 54474663 Intake Valve 54474671 Exhaust Valve...
Page 104 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 9 OF 15 I.2.18 BX-6WH/8WH/12/WH...
Page 105 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 9 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54474697 Oil Alert Unit 54474739 Fan Cover 54474796 Side Plate 54474804 Stop Switch Cord Clamp 54474812 Shroud 54474820 Engine Stop Switch Harness 59244145 Engine Stop Switch 59244152 Stop Switch Cord...
Page 106 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 10 OF 15 I.2.20 BX-6WH/8WH/12WH...
Page 107 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 10 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59243998 Recoil Starter Assembly (includes items 2 thru 12) 59244004 -Starter Case 59244012 -Starter Reel 59244020 -Starter Ratchet 59244038 -Ratchet Guide 59244046 -Friction Spring 59244053 -Starter Spring 59244061...
Page 108 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 11 OF 15 I.2.22 BX-6WH/8WH/12WH...
Page 109 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 11 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54474911 Control Assembly (includes items 9,10,11,12,13,14, 15,16,17,24,25,26,27,28) 54474960 -Control Lever 59244723 -Lever Spring 54474978 -Lever Washer 54474986 -Cable Holder 54474994 -Spacer 54475017 -Control Base 59244731 -Adjusting Spring 59244749...
Page 110 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 12 OF 15 I.2.24 BX-6WH/8WH/12WH...
Page 111 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 12 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54475108 Gasket Set 54475124 Carburetor Assembly (includes items 3,4,5,6,8,9,11,12,13,25, 26,27,28,29,32,36,37) 59244186 -Float Valve Set 59244194 -Float Set 59244202 -Float Chamber Set (includes item 7) 59244228 -Drain Screw Set (includes gasket) 59244210...
Page 112 ENGINE ASSEMBLY - BX-8 WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 13 OF 15 I.2.26 BX-6WH/8WH/12WH...
Page 113 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 13 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54475421 Packing 54475439 Air Cleaner (includes items 3,5) 54475447 -Air Cleaner Filter 54475462 -Grommet 54475454 Cover 54475470 Silencer Nose 54475504 Air Cleaner Elbow (includes items 7,8) 54475488 -Collar 54475496...
Page 114 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 14 OF 15 I.2.28 BX-6WH/8WH/12WH...
Page 115 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 14 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 54475645 Muffler 54475579 Protector (Standard) 54475587 Deflector 54475595 Spark Arrestor 59244467 Gasket 54475611 Guide 54475629 Tapping Screw M5 x 8mm 54475637 Tapping Screw M4 x 6mm 59244475 Hex Nut...
Page 116 ENGINE ASSEMBLY - BX-8WH/12WH (58836446) - INTERNAL BREAKDOWN SHEET 15 OF 15 I.2.30 BX-6WH/8WH/12WH...
Page 117 ENGINE ASSEMBLY - BX-80/120H/WH (58836446) - INTERNAL BREAKDOWN SHEET 15 OF 15 ITEM COMM. NO. DESCRIPTION DIMENSIONS/NOTES 59244525 Rubber Supporter 54475660 Fuel Tank Joint 54475678 Fuel Tank Complete 54475702 Fuel Filler Cap (Includes item 19) 54475736 -Packing 54475744 Fuel Filter 54475785 Label: Caution 54475793...
Page 118 HOW TO USE THIS MANUAL This Parts Manual applies to all BX-6WH/8WH/12WH Vibratory Compactors ---------------------------------------------------------------------------------------------------------------------------------- When the Comm. # is not Known - Use the Word Index: • Ingersoll-Rand’s Word Index will make this item easy to locate. The Word Index is found in the very back of the book.
Page 119: Internal Breakdowns
When the Comm. # is not known - Use the Table of Contents: • Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters). •...
Page 120: Word Index
HOW TO USE THIS INDEX ------------------------------------------------------------------------------------------------------------------------ When the Description is Known - Use the Word Index: • Ingersoll-Rand’s Word Index makes any item easy to locate. • Use any of the functional words in the item description to locate the desired item.
Page 121 Concrete and Light Compaction Equipment Warranty Ingersoll-Rand Company (“Ingersoll-Rand”) warrants to its and its affiliates’ authorized dealers and distributors (“Dealer”), who in turn warrant to the initial user only that each new product of Concrete and Light Compaction Equipment (the “Product”) sold by the Dealer will be free from proven defects in material and workmanship for the earlier to occur of twelve (12) months from the date of shipment to the initial user or eighteen (18) months from date of delivery from the factory to the Dealer.
Page 122 Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C. 28625 www.doosanportablepower.com ©2009 Doosan Infracore International, Inc. Printed in the USA...

This manual is also suitable for:

Ingersoll rand bx-8wh Ingersoll rand bx-12wh

Doosan Ingersoll Rand BX-6WH Operation Maintenance & Parts Manual

Table of Contents

Need help?

Questions and answers

Related Manuals for Doosan Ingersoll Rand BX-6WH

Summary of Contents for Doosan Ingersoll Rand BX-6WH

This manual is also suitable for:

Table of Contents