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Wellsys i30 Manual

Ice & water dispenser
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i30
MANUAL
Quench USA Inc.
630 Allendale Road, Ste 200
King of Prussia, PA 19406
(855) 558-9796
www.wellsyswater.com

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Summary of Contents for Wellsys i30

  • Page 1 MANUAL Quench USA Inc. 630 Allendale Road, Ste 200 King of Prussia, PA 19406 (855) 558-9796 www.wellsyswater.com...
  • Page 2 MANUAL Congratulations on your choice of the Wellsys i30 Ice & Water Dispenser. The i30 model dispenses highly filtered ice and water. The Wellsys i30 Water Dispenser provides exceptional quality and great tasting ice and water with every use.

  • Page 3: Table Of Contents

     User Interface & Operating Instructions ....... 11  Warranty ................12 SERVICE GUIDE  Service Requirements ............13  i30 Parts Diagram…………………… ..........14  Flow Diagram ................. 18  Electrical Diagram ..............19 INSTALLATION GUIDE  Pre-Installation Procedures ........... 20 ...

  • Page 4: Safety Alert Symbols

    This product can cause death or severe injury if incorrectly operated, installed or maintained. The installation, maintenance, sanitizing and any repair must be performed by qualified persons trained by Wellsys or their approved distributors only. Do not remove any panel or cover to protect against electrical shock and exposure to UV radiation.
  • Page 5 CAUTION! USE A WATER PRESSURE REGULATOR. Wellsys will not be responsible for injury or damage caused by excessive water pressure. Input or feed pressure must be 30 psi to 60 psi. Be aware of any potential pressure surges caused by building/municipal pumping stations.

  • Page 6: Features And Benefits

    The i30 Ice & Water Dispenser produces a large quantity of ice and freshly filtered water to meet customer demands. Ice Capacity and Production The i30 Ice & Water Dispenser can produce 435lbs of ice per day and can store up to 30lbs of Ice. Combination Dispense The i30 Ice &...

  • Page 7: Certifications

    CERTIFICATIONS The Wellsys i30 Ice and Water Dispensers has been tested and certified to rigorous NSF and UL Standards. We believe that performance testing and certifications validate Wellsys as a world- leader in Water Dispensers. Wellsys i30 Component Certifications Include:...

  • Page 8: Specifications

    MODEL/PART DESIGNATIONS MODEL - BRAND NAME DESCRIPTION PART NUMBER i30 – Ice and Water Dispenser Serial#: XC/IO200102P400/XXXX CONSUMABLES FILTER REPLACEMENT FREQUENCY PART NUMBER FIBER-CORE FILTER W/ PHOSPHATE 6 MONTHS, 10,000gal ICE10K SPECIFICATIONS ITEM Water Connection 3/8” Quick Connect Recommended Service 30-60psi (4.2-4.9kgf/cm...

  • Page 9: Size Specifications

    SIZE SPECIFICATIONS Dimension i30 Ice/Water Unit i30 Base Cabinet Width/Depth/Height 16.6”W x 26.7”D x 46.1”H 16.6”W x 26.7”D x 28.3”H Weight (dry) 223lbs 58lbs Depth between legs (OD) 18.75” Dispense Height 10.5” 16.6” 26.7” 46.1” 10.5” 18.75” i30 Manual Page 9 - Revision: 06-10-2024...

  • Page 10: Receiving Your Equipment

    (800) 288-1891 to report the damage. Photograph all damages to be submitted with the claim. THIS MUST BE DONE WITHIN FIVE BUSINESS DAYS OF DELIVERY. If not reported within 3 business days, Wellsys and/or carrier will not be responsible for replacement or repair. i30 Manual...

  • Page 11: User Interface & Operating Instructions

    SIGNAL: If the unit experiences an error, the Ice, Water, and Ice and Water sensor will blink simultaneously. If this occurs, open the front panel of the machine to view the error code and proceed to the Error Display section of this manual. i30 Manual Page 11 - Revision: 06-10-2024...

  • Page 12: Warranty

    WELLSYS MANUFACTURED WATER DISPENSER LIMITED WARRANTY The Wellsys i30 is covered by the Wellsys Warranty for a period of 2 years from the date of purchase on the compressor and parts, given the filtration is changed with Wellsys branded filters on the recommended schedule.

  • Page 13: Service Requirements

    Refer to Product MSDS sheet for details. 2. Ensure there is a minimum of 8” clearance behind and 14” clearance above the i30 Ice and Water Dispenser and clean the condenser grill to provide efficient cooling system operation.

  • Page 14: I30 Parts Diagram

    PARTS DIAGRAM Recommended Stock Parts DESCRIPTION PART # SPOUT COVER 318043200 SHORT SPOUT COVER (NEW) 318043201 FRONT DOOR BADE D WELD ASSY 201233800 LOCKING BASE PLATE 301233300 FRONT DOOR 301232800 BUTTON PCB 367016800 FRONT PANEL BASE 301232600 BUTTON PCB COVER...
  • Page 15 SUCTION PIPE 325159410 EVA OUTLET PIPE 325159500 DISCHARGE PIPE ASSY 325158600 FILTER DRYER 372001300 DRY-EXP 325158700 EXPANSION INLET PIPE 325159300 EXPANSION VALVE 340004500 EXPANSION OUTLET PIPE 325159200 CONDENSOR ASSY 411035310 EVAPORATOR FORM ASSY 409043803 i30 Manual Page 15 - Revision: 06-10-2024...
  • Page 16 301202500 HOPPER FORM ASSY 442009700 BEARING POM 310007300 MAIN SHAFT ONE 314044600 O-RING 303037500 MAIN SHAFT TWO 314044700 ICE BASE PLATE 610035400 AGITATOR ASSY 436003700 HOPPER COVER ASSY 420054120 MIXING BAR ASSY 436004200 i30 Manual Page 16 - Revision: 06-10-2024...
  • Page 17 FND USB PCB BKT 301235000 CONTROL BOX 374152800 FND USB PCB 367016700 CONTROL BOX BASE 301235100 SMPS COVER 301234600 SWITCH (4P) 355012400 SWITCH BKT 301234800 SMPS 629001200 SMPS BKT 301234900 GROMMET BUSHING 232003500 i30 Manual Page 17 - Revision: 06-10-2024...

  • Page 18: Flow Diagram

    WATER FLOW DIAGRAM i30 Manual Page 18 - Revision: 06-10-2024...

  • Page 19: Electrical Diagram

    ELECTRICAL DIAGRAM DANGER! HIGH VOLTAGE ELECTRICAL HAZARD. PCB (Printed Circuit Board) contains High Voltage. Only trained and qualified technicians should attempt live testing. i30 Manual Page 19 - Revision: 06-10-2024...

  • Page 20: Pre-Installation Procedures

    Only qualified personnel who have read and understand this entire manual should attempt to install, or service this i30 Water Dispenser, failure to do so could result in death or serious injury. DO NOT plug into an electrical supply until specifically instructed.

  • Page 21: Notes On Installation

    *If either are blocked, the water will not flow smoothly to and from the unit, and may cause performance degradation. 8. Do not place any heating system near the rear of the unit. 9. The power supply, source water, and drain must be directly connected to the unit. i30 Manual Page 21 - Revision: 06-10-2024...

  • Page 22: Filter Flushing Procedure

    FILTER FLUSHING PROCEDURE The Wellsys i30 Ice and Water Dipsenser is paired with a single ICE10K filter, a Fiber-Core Filter with Phosphate for Scale Reduction. This filter must be flushed prior to installation into the units water supply. To flush, follow the procedure below: 1.

  • Page 23: Installation

    INSTALLATION SETTING THE i30 ON THE BASE (if Freestanding) To place the unit safely and properly onto the Base Cabinet, follow the procedure below. NOTE: Moving this unit is a two-person lift. 1. Using a level, adjust the legs on the base to ensure the base is level prior to setting the i30 on the base.
  • Page 24 Base Cabinet. The following procedure outlines how to install them. 1. The i30 Support Brackets secure the unit to base. The pair of brackets come with four screws. Remove the bottom screws from the side panels of the unit and set them aside.

  • Page 25: Drain Kit Installation

    Next clamp the 90⁰ end of the drain kit onto the 1” brass barbed fitting on the i30. The dogleg of the drain hose can be connected to any 1” barb fitting using the last clamp to adapt to the desired drain solution.
  • Page 26 The photos shown use ½” rigid PEX line to route to the condensate pump. i30 Manual Page 26 - Revision: 06-10-2024...

  • Page 27: Filter Installation

    3/8” tubing from the “OUT” port of the head to the bulkhead on the ice machine. Turn water “ON” and check for leaks. NOTE: Max water pressure is 60psi. i30 Manual Page 27 - Revision: 06-10-2024...

  • Page 28: Sanitizing The Unit

    DO NOT install and setup the unit before flushing the filter(s). Listed below are the steps to properly sanitize the Wellsys i30 Ice and Water Dispenser. What you will need: WypAll Lint Free Towels ...
  • Page 29 Pull the panel about 1” forward, lift, and remove. 3. With the water supply “ON”, set the “Ice-Off- Wash” (IOW) switch to “Off” and then turn the Main Power switch “ON”. i30 Manual Page 29 - Revision: 06-10-2024...
  • Page 30 Sanitizing/Descale Funnel on the top of the reservoir and allow to sit for 10 min. The bottle will have to be refilled, as it holds approx. 1 liter. Using a larger mouth funnel (pictured) in the smaller Sanitizing/Descale Funnel will make it easier to fill the reservoir. i30 Manual Page 30 - Revision: 06-10-2024...
  • Page 31 11. Next, the unit will perform 3 rinse cycles. The reservoir will fill with water, and then the auger will churn for 1 min then drain for 30 seconds, and this will repeat 2 more times. After the rinse cycle, set the IOW switch to “OFF”. i30 Manual Page 31 - Revision: 06-10-2024...
  • Page 32 Assuming the filter has been flushed and installed, the drain kit and condensate pump or drain connection have been set up and/or installed, and the unit has been set into place, the Wellsys i30 Ice and Water Dispenser is now ready for use.

  • Page 33: Pm Guide

    DO NOT run the filtration system in the unit before flushing the filters. It is imperative to regularly change the filters on the Wellsys i30 unit every 6 months. Changing the filters keeps the tanks clean and the water and ice tasting fresh. Failing to change filters regularly can also cause premature degradation of the auger assembly, which can increase maintenance costs.
  • Page 34 4. Remove the Top Panel. After opening the Front Door Panel, locate the two screws circled in and set them aside. Pull the panel about 1” forward, lift, and remove. i30 Manual Page 34 - Revision: 06-10-2024...
  • Page 35 There is the main auger, and a smaller piece that slides into a guide plate inside the hopper. Remove this smaller piece as well. i30 Manual Page 35 - Revision: 06-10-2024...
  • Page 36 10-15 minutes, this will be rinsed later. Reinstall the auger components into the hopper. NOTE: The auger can only be installed one way, by sliding into the half-moon slot at the bottom of the hopper. Reinstall the hopper cover. i30 Manual Page 36 - Revision: 06-10-2024...

  • Page 37: Cleaning The Air Filter

    Rinse the filter clean under a sink until it is free of debris. Once clean, simply dry the air filter with a lint free towel and reinstall it. i30 Manual Page 37 - Revision: 06-10-2024...

  • Page 38: Final Inspection

    *Avoid storing in your vehicle or warehouse with residual water in the tank, this will result in a bad taste after installation. 2. Always drain the system before moving it. 3. Never lay the system on its side. i30 Manual Page 38 - Revision: 06-10-2024...

  • Page 39: Preventative Maintenance

    5. Check solenoids for proper function. Dripping solenoids should be replaced immediately. Every 5 years, in addition to the above, perform the following:  Replace all internal fittings and tubing.  Replace solenoids. i30 Manual Page 39 - Revision: 06-10-2024...

  • Page 40: System Inspection

    Full details around failure Water pressure into the system Tap TDS Pictures Depending on the situation, technical support may request more information. Upon approval, WELLSYS will process warranty credit or replacement part to be fulfilled. i30 Manual Page 40 - Revision: 06-10-2024...

  • Page 41: Function Codes

    Reset will be carried out when IOW switch is set to “OFF” and only shows the number of times it has been reset. Can be checked upon re-entry after initialization. Function Not Used i30 Manual Page 41 - Revision: 06-10-2024...

  • Page 42: Error Codes

    Water Level Sensor after action. Stops Sensor Error by the water level sensor for 60 seconds. Er20 When the Hopper Cover is open. Close the Hopper Start operation Dispensing Cover Error Cover after action. Disabled i30 Manual Page 42 - Revision: 06-10-2024...

  • Page 43: Troubleshooting Index

    4. Overfill of Reservoir Possible Reason Solution Check function of fill float in back of unit. When the float lifts, it should Mechanical Float Failure choke water flow to zero. If not, replace. i30 Manual Page 43 - Revision: 06-10-2024...
  • Page 44 Solutions for Low Water Pressure: o Add a Booster Pump o Use Carbon Filtration (be sure to remove the mineral add back filter) i30 Manual Page 44 - Revision: 06-10-2024...
  • Page 45 This will also result in burning through pre filters and using a lot of water that will ultimately be just sent down the drain Please see below for recommended air pressure that should be in the bladder depending on size of the bladder. i30 Manual Page 45 - Revision: 06-10-2024...
  • Page 46 Manual Page 46 - Revision: 06-10-2024...

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