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Osstem K5 Installation Manual

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OS-IM-C016_K5
K5 Installation Manual
Ver.0.5
Medical Equipment Research Institute
Office of Chair Development

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Summary of Contents for Osstem K5

  • Page 1 OS-IM-C016_K5 K5 Installation Manual Ver.0.5 Medical Equipment Research Institute Office of Chair Development...

  • Page 2: Revision History

    Revision History Created/Revised Rev. Content Created By Reviewed By Approved By Date July 13, 2021 Manual created Song Jae-won Han Gyun-ha Added installation instructions on full- Kwon Eun- July 15, 2021 Na Jae-seok Han Gyun-ha length harness shin Added instructions on modifying the October 29, 2021 structure of the exterior cover assembly and Jang Jae-hoon...

  • Page 3: Table Of Contents

    - Contents - Chair location ------------------------------------ Chair piping location ----------------------------- Inspecting components in each box ------------ Installing the K5 chair --------------------------- 13p. Preparing the chair ------------------------------------- 13p. Preparing to connect the unit -------------------------- 14p. Assembling the unit ------------------------------------ 15p. Assembling the spittoon -------------------------------- 18p.

  • Page 4: Chair Location

    1. Chair location <Minimum specifications> <Recommended specifications> √ Recommended specifications: 2400*3500 √ Minimum specifications: 2170*2900 1) From the wall to the center of the core: 600mm 2) From the exterior wall to the unit cover: 400mm ※ Piping can be threaded through either the center hole or side hole available on the cover 4/59...

  • Page 5: Chair Piping Location

    2. Chair piping location Base Plate 5/59...

  • Page 6: Inspecting Components In Each Box

    Inspecting components in each box 1) Chair box components (full) ※ Lift and remove the outer box. • Chair box (full) ① Chair cover box ② Chair ③ Power cable & headrest box • Chair box components 6/59...
  • Page 7 3. Inspecting components in K5 box 1) Chair box components (details) ① Chair cover box Item BASE REAR LOWER COVER DUCT HOSE JABARA BASE FRONT LOWER COVER JUNCTION COVER JUNCTION BASE COVER MOTOR COVER FRONT MOTOR COVER REAR BASE REAR UPPER COVER SEAT COVER FRONT ③...
  • Page 8 3. Inspecting components in K5 box 2) Unit box • Unit box (full) • Unit ass’y • Assist table box • Foot control box - Wired • Foot control box – Wireless • AT tray bolt assembly structure (Optional) 8/59...
  • Page 9 3. Inspecting components in K5 box 3) Doctor table box Handpiece Elec. Motor HANARO console • Doctor table box (full) • Spittoon box Box tissue Scaler Monitor arm Doctor table acc. • Doctor table box (full) • HANARO console box...
  • Page 10 3. Inspecting components in K5 box 4) Light box Light pole Swing arm Link arm • Light box (full) • Light head ass’y • Light pole cover 10/59...
  • Page 11 3. Inspecting components in K5 box 5) Seat box Backrest seat Backrest cover 2 Head rest seat & cover • Seat box (full) • Base seat • Backrest BRK ass’y 11/59...
  • Page 12 3. Inspecting components in K5 box 6) Doctor Stool & assist stool box • Doctor stool (finished product) • Assist stool (finished product) 7) Cart box • Monitor arm box • Cart box (full) • HANARO console box • Doctor table acc. box...

  • Page 13: Preparing The Chair

    4. Installing the K5 chair 1) Preparing the chair ① Remove the plastic packaging. ② Remove the screws driven into the wooden pallet (3 locations) ③ Move the chair to the installation site (refer to P. 4, 5 “chair location”...

  • Page 14: Preparing To Connect The Unit

    4. Installing the K5 chair 2) Preparing to connect the unit 〮 Trans cable 〮 Earth cable ① Place the base front lower cover (a) adjacent to the motor box, and connect the trans and earth cables to the A/C Inlet.

  • Page 15: Assembling The Unit

    4. Installing the K5 chair 3) Assembling the unit 2. Place the body on the base as shown in the picture. 1. Prepare the body. 4. Tighten using a wrench 3. Remove the base cover, as shown in the picture.
  • Page 16 4. Installing the K5 chair 3) Assembling the unit 5. Remove the cover, then pass the harness 6. Connect to the harness connected to the trans and the harness connector from the unit. connected to the chair PCB as shown in the above picture.
  • Page 17 4. Installing the K5 chair 3) Assembling the unit 8. Unspool the hoses. Water hose (blue) Air hose (black) 9. Pass the water/air hose through the duct under the chair. 17/59...

  • Page 18: Assembling The Spittoon

    4. Installing the K5 chair 4) Assembling the spittoon 10. Prepare the water dispenser. 11. Remove the tape to expose the spittoon’s wiring. 12. Connect the hose and connector of the water dispenser and spittoon. 18/59...
  • Page 19 4. Installing the K5 chair 4) Assembling the spittoon 14. Tighten the bolt. 13. Push the water dispenser in the direction of the arrow. 16. Align it with the groove at the bottom of 15. Prepare the cup holder and spittoon.
  • Page 20 4. Installing the K5 chair 4) Assembling the spittoon 17. Place the cup holder as shown in 18. Insert the rinsing nozzle into the groove. the picture. 19. Spittoon assembly complete. 20/59...

  • Page 21: Assembling The Assist Table

    4. Installing the K5 chair 5) Assembling the assist table ■ Assist table components AT Rotate Arm AT Pipe Top AT Pipe Bottom AT Snap Holder (optional) Assist Table Ass’y AT Tray ※ Check if any assist table components are missing.
  • Page 22 4. Installing the K5 chair 5) Assembling the assist table Unscrew the countersunk bolt from Insert the assist table ass'y into the AT the AT rotate arm. rotate arm. Fasten the countersunk bolt to the AT Assemble the AT tray to the assist table rotate arm.
  • Page 23 4. Installing the K5 chair 5) Assembling the assist table Cable Push the AT pipe top until it comes into Secure the AT pipe top using two contact with its counterpart and stops. mounting bolts (on the visible side only).
  • Page 24 4. Installing the K5 chair 5) Assembling the assist table Connect the harness from the assist table to the connector shown in the photo above on the unit PCB. Secure the harness to the clamp of the unit pillar as shown in the photo above.
  • Page 25 4. Installing the K5 chair 5) Assembling the assist table (installing the optional AT snap holder) Remove the suction large/small and 3-way. Remove the bolts (3ea) and screws (4ea). Remove the AT side cover. Replace with an AT snap holder.

  • Page 26: Assembling The Led Light

    4. Installing the K5 chair 6) Assembling the LED light Loosen the three headless bolts fastened to Insert the cover from below the light the light support (turn 2~3 times pole and prepare to fasten and secure counterclockwise) to fit the light pole.
  • Page 27 4. Installing the K5 chair 6) Assembling the LED light Remove the cover from the neck body. Unscrew the three countersunk bolts from the LED light head ass'y. Assemble the LED light head ass’y to the neck Connect the head ass’y and link arm body with three countersunk head bolts.
  • Page 28 4. Installing the K5 chair 6) Assembling the LED light Connect the harness to the Secure the harness from the unit through the light connector shown in the arm onto the clamp on the unit pillar as shown in picture above.

  • Page 29: Assembling The Monitor Arm

    4. Installing the K5 chair 7) Assembling the monitor arm Prepare the components. Insert the monitor cable. Assemble the monitor bracket (4ea bolts). Insert the monitor cable (unit). Assemble the monitor bracket cover. 29/59...
  • Page 30 4. Installing the K5 chair 7) Assembling the monitor arm Pass the monitor cable through the Pass the monitor cable through the unit – cover under the chair centerpiece chair connection as shown in the picture. shown in the picture.

  • Page 31: Assembling The Hanaro Console

    4. Installing the K5 chair 8) Assembling the HANARO console Assemble the pole body. Secure using four bolts. Assemble the pole cover. Tighten the pole body bolt. 31/59...
  • Page 32 4. Installing the K5 chair 9) Assembling doctor table ■ Doctor table & balance arm components Chart BRK / Cup Holder / Table Tray / Table Handle Rotate Arm/ Balance Arm Pole Side Table (optional) Doctor Table & Balance Arm ※...
  • Page 33 4. Installing the K5 chair 9) Assembling doctor table ① Assemble the rotate arm and balance arm pole. ② Tighten the anti-slip headless bolt at the bottom of the balance arm pole. 33/59...
  • Page 34 4. Installing the K5 chair 9) Assembling doctor table ③ Add the rotate arm washer. ※ Caution: Outer diameter is smaller than the balance arm washer. ④ Assemble the rotate arm to the rotate arm shaft. ※ Caution: Pay attention to the stopper’s position.
  • Page 35 4. Installing the K5 chair 9) Assembling doctor table ⑤ Insert the balance arm washer through ⑥ Push the harness and plumbing on the the harness and plumbing. balance arm side into the balance arm pole and then assemble the shaft.
  • Page 36 4. Installing the K5 chair 9) Assembling doctor table Insert the harness and plumbing through the Push the rotate arm into the hole at the rotate arm and into the chair. top and toward the chair. Pass the wiring and plumbing through the rotate arm shaft on the chair side and cover the rotate arm cap.
  • Page 37 4. Installing the K5 chair 9) Assembling doctor table Connect to the connector, then push it into the shaft. Insert it through the harness and plumbing line using the rotate arm shaft. Star washer Spring washer Place the earth harness in the fixing hole of the chair PCB bracket and tighten the screws with the spring washer and star washer.
  • Page 38 4. Installing the K5 chair 9) Assembling doctor table Unscrew the six M4 bolts at the bottom of the doctor's table, then lift to remove the top cover by hand. Pull the drain filter cap by hand to detach, fasten the chart BRK ass’y by turning the two M4x8mm Allen bolts by hand, then assemble using a hex key.
  • Page 39 4. Installing the K5 chair 9) Assembling doctor table Align the table top cover to the ass’y ball position and press them together to provisionally secure them in place. ※ Upon installing the chair, configure handpiece settings before tightening the bolt.
  • Page 40 4. Installing the K5 chair 9) Assembling doctor table Place the table tray on the top cover, remove the paper tape of the handpiece fixed on the balance arm, then insert it into the holder in the correct order. Push and insert the cup holder into the last holder.

  • Page 41: Assembling The Doctor Table

    4. Installing the K5 chair 9) Assembling the doctor table (installing the optional side table) <Bottom left of the table> <Side table BRK> Attach the side table BRK to the bottom left of the table with two M5x10mm truss bolts.
  • Page 42 4. Installing the K5 chair 9) Assembling the doctor table (adjusting the balance arm tension) Remove the M4 bolt at the back of the balance arm and then remove the balance arm top cover. Tightening the M6 bolt attached to the balance arm tension spring increases tension, and loosening it reduces tension.
  • Page 43 4. Installing the K5 chair 9) Assembling the doctor table (leveling the table) Align the balance arm and doctor table as shown in the picture, then check whether the table top is level with the floor. (use of leveler app) Unscrew the M12 nuts on both sides of the slide bar nut and use a monkey wrench to adjust the level.
  • Page 44 4. Installing the K5 chair 9) Assembling the doctor table (leveling the table) View the doctor table from the front, and make sure it is level. (use of leveler app) ① Loosen bolts #1, #2, and #3. ② Tightening and pulling bolt #2 tilts the table to the right as shown in the picture.
  • Page 45 4. Installing the K5 chair 9) Assembling the doctor table (leveling the optional side table) View the doctor table from the front, and make sure it is level. (use of leveler app) <Flat washer position> Replace the bolt at the marked position with M5x16L and assemble it by adding the enclosed M5 flat washer to the inside of the BRK.

  • Page 46: Piping And Tubing

    4. Installing the K5 chair 10) Piping and tubing 〮 WIRE COVER 〮 Chair PCB Bracket ① Arrange the spittoon hose and suction hose in front of the unit connection, pull them inside the chair, then push them inside the wire cover. Pass through the chair PCB bracket, and pull them out of the chair.
  • Page 47 4. Installing the K5 chair 10) Piping and tubing ③ Organize the plumbing hoses, tubing, and wiring in their correct positions, then secure them to the tie mount using a cable tie (see the next page for specific location and method).
  • Page 48 4. Installing the K5 chair 10) Piping and tubing ⒜ Piping and tubing location 〮 Harness 〮 Spittoon hose 〮 Air tubing (black) 〮 Suction hose 〮 Water tubing (blue) 〮 Cable tie 〮 Tie mount 〮 Wire cover 〮 Chair PCB bracket ⒝...

  • Page 49: Assembling The Chair Base Cover

    4. Installing the K5 chair 11) Assembling the chair base cover 〮 BASE FRONT LOWER COVER 〮 BASE UNIT COVER ① Insert the base unit cover on the opposite side of the unit connection of the base front lower cover.
  • Page 50 4. Installing the K5 chair 11) Assembling the chair base cover 〮 Motion Control Bar 〮 Mounting Bolt ① First, loosen the two mounting bolts for the motion control bar, turn the joystick bar so that it faces the front of the chair, then tighten the mounting bolts.
  • Page 51 4. Installing the K5 chair 11) Assembling the chair base cover 〮 BASE REAR LOWER COVER ※ Bolt locations ! Beware of possible interference ① Place the base rear lower cover on the base plate, and tighten the mounting bolts (※...
  • Page 52 4. Installing the K5 chair 12-1) Wired foot control specifications 〮 Secure brass bushing 〮 Base rear lower cover ① Pass the wired foot jabara through the hole on the back of the base rear lower cover, and secure the brass bushing as shown in the picture on the right.
  • Page 53 4. Installing the K5 chair 12-1) Assembling the wired foot control 〮 Wire cover ③ Pass the electrical wiring and tubing of the wired foot through the wire cover. 〮 Wired foot connector ④ Connect the wired foot connector to the PCB.
  • Page 54 4. Installing the K5 chair 12-1) Assembling the wired foot control ⑤ Connect the red tubing as shown in the picture. (For a cart type, connect to the red tubing from the cart) ① ⑥ Connect the black tubing as shown in the picture.
  • Page 55 4. Installing the K5 chair 12-2) Wireless foot control specifications → In the case of the specification of the wireless foot control, the pairing settings below are required without separate assembly other than the proportional control valve tubing connection (refer to section 16 on junction parts).

  • Page 56: Assembling The Chair Motor Cover

    4. Installing the K5 chair 13) Assembling the chair motor cover 〮 MOTOR COVER FRONT 〮 MOTOR COVER REAR ① First, slide the motor cover rear onto the base front lower cover, cover the motor cover front from above by aligning it with the groove, then fasten the two mounting bolts.
  • Page 57 4. Installing the K5 chair 13) Assembling the chair motor cover 〮 BASE REAR UPPER COVER Insert the joystick bar through the front hole of the base rear upper cover, push it so that it catches on the motor cover front, then secure the bottom of the joystick bar using mounting bolts.

  • Page 58: Assembling The Backrest

    4. Installing the K5 chair 14) Assembling the backrest Attach the backrest BRK Attach the backrest seat using SEMS bolts. using Allen bolts. Assemble the headrest. Assemble the backrest cover. 58/59...

  • Page 59: Assembling The Seat

    4. Installing the K5 chair 15) Assembling the seat Insert two hooks into the centerpiece hole. Secure using a SEMS bolt. 59/59...
  • Page 60 4. Installing the K5 chair 15) Assembling the seat ① ② ※ Bolt locations • Align the hook part of the seat cover front (①) with the groove (②), place the cover, and tighten the mounting bolt. 60/59...
  • Page 61 4. Installing the K5 chair 15) Assembling the seat Place the seat foot cover (plastic) Attach Velcro under the seat cover front to under the seat. secure it in place. (Remove the double-sided tape from Velcro to attach) 61/59...

  • Page 62: Assembling The 2-Joint Headrest

    4. Installing the K5 chair 16) Assembling the 2-joint headrest Prepare the seat and cover. Unscrew the four bolts assembled on the seat. 62/59...
  • Page 63 4. Installing the K5 chair 16) Assembling the 2-joint headrest Assemble the body and seat using countersunk bolts. Assemble the back cover, insert four CAPs. 63/59...
  • Page 64 4. Installing the K5 chair 17-1) Assembling the wired foot type junction part 〮 Air Regulator √ Junction gauge configuration 〮 Water Filter 〮 Main Sol-Valve 〮 Ball Valve 〮 Ø6 Tubing (Water) 〮 Ø6 Tubing (Air) 〮 Hose discharging direction (choose from 2 locations) 〮...
  • Page 65 4. Installing the K5 chair 17-2) Assembling the wireless foot type junction part √ Junction gauge configuration 〮 Proportional Valve (Optional) 〮 Air Regulator 〮 Water Filter 〮 Ball Valve 〮 Ø6 Tubing (Water) 〮 Ø6 Tubing (Air) 〮 Proportional Valve 〮...

  • Page 66: Assembling The Junction Part

    4. Installing the K5 chair 17) Assembling the junction part √ Water Diagram 〮 Water Filter 〮 Ø6 Tubing (Blue) 〮 Ø6 Tubing (Blue) Unit 〮 Ball Valve Junction Chair 〮 Main Sol-Valve 〮 Main Sol-Valve Harness 〮 Ø10 Tubing (Blue) √...
  • Page 67 Medical Equipment Research Institute Office of Chair Development...

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