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Mechatronix COOLSTACK HLP Installation Manual

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COOLSTACK®
HLP Installation Manual
Version 2025 March-06

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Summary of Contents for Mechatronix COOLSTACK HLP

  • Page 1 COOLSTACK® HLP Installation Manual Version 2025 March-06...
  • Page 2 Electromagnetic Compatibility Directive (EMC) 2014/30/EU (EN 55015:2019/ EN 61547:2009/ EN IEC 61000-3-2:2019/ EN 61000-3-3:2013+A1:2019) CUL/UL 8800 Design Lights Consortium™ (DLC) Ver 5.0 General Ingress Protection Code (IP67) CoolStack® HLP Installation Manual | Version 2025 March-6 Page 1 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 3: Table Of Contents

    Step Plans - Installation CoolStack® Lamp on Unistrut / C-Profile CoolStack® Lamp on V-shape Trellis Lamp Troubleshooting Maintenance, Environmental and Disposal Safety & Precautions Symbols CoolStack® HLP Installation Manual | Version 2025 March-6 Page 2 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 4: Installation Of The Coolstack® Lamp

    Operating Ambient -20°C to 35°C / 95% RH Condition Cooling Passive Ingress Protection IP67 Physical Lamp Dimension 1000x170x160.7 515x170x160.7 260x167x160.7 Net Weight 11555gr 5725gr 2685gr CoolStack® HLP Installation Manual | Version 2025 March-6 Page 3 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 5: Coolstack® Lamp On Unistrut / C-Profile

    60 x 60 Custom CoolStack® Lamp on Trellis - Single Screen Trellis size W x H (mm) 50 x 25 50 x 30 60 x 30 Custom CoolStack® HLP Installation Manual | Version 2025 March-6 Page 4 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 6: Coolstack® Lamp On Trellis With Double Screen

    CoolStack® Lamp on Trellis with Double Screen Trellis size W x H (mm) 50 x 25 50 x 30 60 x 30 Custom CoolStack® HLP Installation Manual | Version 2025 March-6 Page 5 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 7: Coolstack® Lamp Direction

    For lamp installation near pathway and wall side location Lamp near pathway Lamp near wall DC Input Connector Pointing to crop Lighted Lighted area area Pathway Pointing to pathway / wall CoolStack® HLP Installation Manual | Version 2025 March-6 Page 6 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 8: Installation Of The Driver (Power Supply)

    L, N, PE 96.031.4053.1 96.032.4053.1 Light Grey 250V with PE L, N, PE 96.031.4053.0 96.032.4053.0 Leaves green 250/400V with PE 1, 2, PE 96.031.4055.7 96.032.4055.7 CoolStack® HLP Installation Manual | Version 2025 March-6 Page 7 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 9: Coolstack® Driver On Unistrut / C-Profile

    60 x 60 Custom CoolStack® Driver on Trellis - Single Screen Trellis size W x H (mm) 50 x 25 50 x 30 60 x 30 Custom CoolStack® HLP Installation Manual | Version 2025 March-6 Page 8 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 10: Coolstack® Driver On Trellis With Double Screen

    If the screen is too close to the trellis to let the wires of the driver pass trough to the lamp then the driver should be installed under the trellis as illustrated with the light grey box. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 9 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 11: Installation Of The Node

    On the node antennas label you find the corresponding zone ID which matches with your commissioning plan. Please make sure to use the correct nodes in the correct zones. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 10 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 12: Cable Status

    The node antenna is connected to the dimming cable – make sure not to twist the dimming cable around the Unistrut / C-profile or trellis but place in free-hanging position. CORRECT INCORRECT INCORRECT CoolStack® HLP Installation Manual | Version 2025 March-6 Page 11 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 13: Connector

    Do not rotate Cable the node. Part 1 Hold the node while tightening. Part 2 Part 3 Node antenna Red ring is visible INCORRECT: CoolStack® HLP Installation Manual | Version 2025 March-6 Page 12 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 14: Nodes Alignment

    Proper functioning requires the antennas to all hang at the same height. Make sure the nodes are on the same line without obstacles in between. Metal objects will block and stop the signal. CORRECT: INCORRECT: CoolStack® HLP Installation Manual | Version 2025 March-6 Page 13 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 15: Installation Of The Mesh Gateway

    Note: even though these black connectors are RJ45 type, the Mesh Gateway does not use Ethernet but RS485 instead. Therefore never connect any Ethernet device to a Mesh Gateway as this will cause damage to either device. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 14 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 16 Each Mesh Gateway gets its power from the (daisy chained) bus. To indicate power, a green LED should visibly be lit. The power supply is foreseen by MechaTronix in the HLP Mesh controller so no separate power is needed. The CAT cable will include the power from HLP Mesh Controller to Gateway and from Gateway to Gateway.
  • Page 17 The light control through basic power OFF scheduling should be eliminated completely and replaced by an always ON + 0% dimming setting. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 16 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 18: Physical Placement Of Mesh Gateway

    Please ensure Gateways (Antennas) are not placed horizontally and avoid placing them close to any large metal objects. Placing Gateways close to the ground could lead to transmission loses. The best placement is in the same plane as the nodes. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 17 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 19: Installation Of The Hlp Mesh Controller

    Modbus TCP (HLP) protocol port. To connect to the HLP climate computer. Uses the HLP default 192.168.0.100 address. A backup HLP (STATIC) 10.72.76.80 address is also foreseen.. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 18 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 20 L respectively. in a conditioned cabinet to be placed nearby Climate Computer Climate Computer Internet (Cloud) to be placed nearby Climate Computer in a conditioned cabinet CoolStack® HLP Installation Manual | Version 2025 March-6 Page 19 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 21: System Power On Behaviour

    Controller verification calculation response time < 800ms Lighting power on time < 180s Lighting response time < 20s Lighting set point fall back time 180s CoolStack® HLP Installation Manual | Version 2025 March-6 Page 20 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 22: Step Plans - Installation

    Hang the lamp onto the hooks and fine-tune its position. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 21 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 23 Tighten the connector by turning the lock clockwise. Mount the driver output cable (910~1000mm) to the lamp input. Tighten the connector by turning the lock clockwise. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 22 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 24 4b. Lamp to lamp wiring might break. Connect 6C inter cable (length varies by project) from lamp to lamp. Tighten the connector by turning the lock clockwise. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 23 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 25 Connect the driver AC input connector (cable length: 630mm) to the mains supply. When the lamp is foreseen from the CoolControls® Mesh antenna, the lamp will blink. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 24 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 26: Coolstack® Lamp On V-Shape Trellis

    Make sure the driver mounting plates are securely clamped over the bars. CoolStack® TRELLIS HOOK (LOW->HIGH->EXTRA HIGHT) Driver hooks come in different standard sizes and can also be custom-made. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 25 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 27 Tighten the connector by turning the lock clockwise. Mount the driver output cable (910~1000mm) to the lamp input. Tighten the connector by turning the lock clockwise. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 26 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 28 Connect the driver AC input connector (cable length: 630mm) to the mains supply. When the lamp is foreseen from the CoolControls® Mesh antenna, the lamp will blink. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 27 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 29: Lamp Troubleshooting

    If you see that a lamp is not working / reacting to commands, please follow the steps to troubleshoot the issue. 1. Make sure the node is connected to the power supply. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 28 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 30 2. Swap the nodes between the not working lamp and the next working lamp. 3. If the light is responding, please report the row/zone number and ship the faulty node to MechaTronix. 4. If the light is still not responding, please contact MechaTronix to get a new power supply.

  • Page 31: Maintenance, Environmental And Disposal

    Use of cleaning agents, crop protection products and other chemicals Mechatronix CoolStack® products are weatherproof engineered for high PPF daily usage. Anti-Reflection and anti-dust coating layer is applied onto the lens. Damages to the lens may affect the overall performance of the crop production.
  • Page 32 Anti-Reflection (AR) coating layer is highly delicated optical treatment for advanced lens performance, any damage to the layer may cause lamp performance reduction. Please read the Maintenance, Environmental and Disposal chapter for further lamp cleaning instructions. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 31 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 33: Safety & Precautions

    Blue Light Hazard risk group classification and related safety distance. In case the safety distance can’t be respected extra safety precautions need to be implemented. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 32 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

  • Page 34: Symbols

    Therefore, do not discard your old electrical and electronic equipment via the domestic waste. All components are RoHS compliant products. CoolStack® HLP Installation Manual | Version 2025 March-6 Page 33 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

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