Mechatronix CoolStack MAX Installation Manual

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COOLSTACK®
Installation Manual
Version 2024 July-23

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Summary of Contents for Mechatronix CoolStack MAX

  • Page 1 COOLSTACK® Installation Manual Version 2024 July-23...
  • Page 2 Electromagnetic Compatibility Directive (EMC) 2014/30/EU (EN 55015:2019/ EN 61547:2009/ EN IEC 61000-3-2:2019/ EN 61000-3-3:2013+A1:2019) CUL/UL 8800 Design Lights Consortium™ (DLC) Ver 5.0 General Ingress Protection Code (IP67) CoolStack® Installation Manual | Version 2024 May-10 Page 1 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 3: Table Of Contents

    Physical placement of Gateway and Modbus server module Step Plans - Installation CoolStack® Lamp on Unistrut / C-Profile CoolStack® Lamp on V-shape Trellis Lamp Troubleshooting Maintenance, Environmental and Disposal Safety & Precautions Symbols CoolStack® Installation Manual | Version 2024 May-10 Page 2 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 4: Installation Of The Coolstack® Lamp

    -20°C to 35°C / 95% RH Condition Cooling Passive Passive Passive Ingress Protection IP67 IP67 IP67 Physical Lamp Dimension 1000x170x160.7 1000x170x160.7 515x170x160.7 Net Weight 15.75kg 15.75kg 9.05kg (Driver included) CoolStack® Installation Manual | Version 2024 May-10 Page 3 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 5: Coolstack® Lamp On Unistrut / C-Profile

    60 x 60 Custom CoolStack® Lamp on Trellis - Single Screen Trellis size W x H (mm) 50 x 25 50 x 30 60 x 30 Custom CoolStack® Installation Manual | Version 2024 May-10 Page 4 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 6: Coolstack® Lamp On Trellis With Double Screen

    CoolStack® Lamp on Trellis with Double Screen Trellis size W x H (mm) 50 x 25 50 x 30 60 x 30 Custom CoolStack® Installation Manual | Version 2024 May-10 Page 5 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 7: Coolstack® Lamp Direction

    For lamp installation near pathway and wall side location Lamp near pathway Lamp near wall DC Input Connector Pointing to crop Lighted Lighted area area Pathway Pointing to pathway / wall CoolStack® Installation Manual | Version 2024 May-10 Page 6 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 8: Installation Of The Driver (Power Supply)

    250V with PE L, N, PE 96.031.4053.1 96.032.4053.1 Light Grey 250V with PE L, N, PE 96.031.4053.0 96.032.4053.0 Leaves green 250/400V with PE 1, 2, PE 96.031.4055.7 96.032.4055.7 CoolStack® Installation Manual | Version 2024 May-10 Page 7 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 9: Coolstack® Driver On Unistrut / C-Profile

    60 x 60 Custom CoolStack® Driver on Trellis - Single Screen Trellis size W x H (mm) 50 x 25 50 x 30 60 x 30 Custom CoolStack® Installation Manual | Version 2024 May-10 Page 8 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 10: Coolstack® Driver On Trellis With Double Screen

    If the screen is too close to the trellis to let the wires of the driver pass trough to the lamp then the driver should be installed under the trellis as illustrated with the light grey box. CoolStack® Installation Manual | Version 2024 May-10 Page 9 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 11: Installation Of The Node

    On the node antennas label you find the corresponding zone ID which matches with your commissioning plan. Please make sure to use the correct nodes in the correct zones. CoolStack® Installation Manual | Version 2024 May-10 Page 10 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 12: Cable Status

    The node antenna is connected to the dimming cable – make sure not to twist the dimming cable around the Unistrut / C-profile or trellis but place in free-hanging position. CORRECT INCORRECT INCORRECT CoolStack® Installation Manual | Version 2024 May-10 Page 11 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 13: Connector

    Thread is visible Do not rotate Cable the node. Part 1 Hold the node while tightening. Part 2 Part 3 Node antenna Red ring is visible INCORRECT: CoolStack® Installation Manual | Version 2024 May-10 Page 12 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 14: Nodes Alignment

    Proper functioning requires the antennas to all hang at the same height. Make sure the nodes are on the same line without obstacles in between. Metal objects will block and stop the signal. CORRECT: INCORRECT: CoolStack® Installation Manual | Version 2024 May-10 Page 13 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 15: Installation Of Gateway

    12-48Vdc input Standard POE pin 1 == VIN, pin 2 == GND 24-48V input (CAT6) Power Connector Antenna CoolStack® Installation Manual | Version 2024 May-10 Page 14 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 16: Cabling & Power Of Gateway

    It is recommended to use CAT6 with a standard copper wire cable to achieve a higher distance. Maximum distance from active internet point to gateway is 70 meters – In case a larger distance is required, please use a fiber connection. MechaTronix can provide such fiber connection, please contact us for further informations.
  • Page 17: Installation Of Modbus

    The CoolControls® Modbus mesh is fully compatible with Priva, Hoogendoorn, Ridder Hortimax and Certhon climate computers – in case other climate computers are used, please contact MechaTronix at horti@mechatronix-europe.com.
  • Page 18: Differences Between Modbus Gateway Versions

    CoolControls® PRO Modbus module on one side, while the other side ends on the server (or any other Modbus device) with the termination enabled as shown below CoolStack® Installation Manual | Version 2024 May-10 Page 17 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 19: Dual Module To Modbus Server Integration

    Connection example Modbus 1.5 and 2.0: MODBUS *antennas should face downwards. Bus termination (order separate) Included in std modbus gw set CoolStack® Installation Manual | Version 2024 May-10 Page 18 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 20: Installation Of The Module With Pre-Cabled Waterproof Junction Box

    The below diagram depicts the wireless signal range between the Modbus server (also IP Gateway) and the lamps. Depending on the installation, RF and other environmental conditions typical wireless signal range is about 30-50 meters. CoolStack® Installation Manual | Version 2024 May-10 Page 19 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 21: Distance Between Modbus Server And The Lamps

    Make sure both the gateway and the modbus modules are placed below the plane of the lamps and the node antennas. The antenna part of the gateway or modbus should always be kept clear from obstructions. CoolStack® Installation Manual | Version 2024 May-10 Page 20 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 22: Step Plans - Installation

    Hang the lamp onto the hooks and fine-tune its position. CoolStack® Installation Manual | Version 2024 May-10 Page 21 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 23 CoolControls® Mesh antenna, the lamp will blink. Mount the driver output cable (910~1000mm) to the lamp input. Tighten the connector by turning the lock clockwise. CoolStack® Installation Manual | Version 2024 May-10 Page 22 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 24: Coolstack® Lamp On V-Shape Trellis

    Make sure the driver mounting plates are securely clamped over the bars. CoolStack® TRELLIS HOOK (LOW->HIGH->EXTRA HIGHT) Driver hooks come in different standard sizes and can also be custom-made. CoolStack® Installation Manual | Version 2024 May-10 Page 23 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 25 4-2 Connecting the second connector (M20) antenna, the lamp will blink. Mount the driver output cable (910~1000mm) to the lamp input. Tighten the connector by turning the lock clockwise. CoolStack® Installation Manual | Version 2024 May-10 Page 24 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 26: Lamp Troubleshooting

    If you see that a lamp is not working / reacting to commands, please follow the steps to troubleshoot the issue. 1. Make sure the node is connected to the power supply. CoolStack® Installation Manual | Version 2024 May-10 Page 25 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 27 2. Swap the nodes between the not working lamp and the next working lamp. 3. If the light is responding, please report the row/zone number and ship the faulty node to MechaTronix. 4. If the light is still not responding, please contact MechaTronix to get a new power supply.
  • Page 28: Maintenance, Environmental And Disposal

    Use of cleaning agents, crop protection products and other chemicals Mechatronix CoolStack® products are weatherproof engineered for high PPF daily usage. Anti-Reflection and anti-dust coating layer is applied onto the lens. Damages to the lens may affect the overall performance of the crop production.
  • Page 29 Anti-Reflection (AR) coating layer is highly delicated optical treatment for advanced lens performance, any damage to the layer may cause lamp performance reduction. Please read the Maintenance, Environmental and Disposal chapter for further lamp cleaning instructions. CoolStack® Installation Manual | Version 2024 May-10 Page 28 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 30: Safety & Precautions

    Blue Light Hazard risk group classification and related safety distance. In case the safety distance can’t be respected extra safety precautions need to be implemented. CoolStack® Installation Manual | Version 2024 May-10 Page 29 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...
  • Page 31: Symbols

    Therefore, do not discard your old electrical and electronic equipment via the domestic waste. All components are RoHS compliant products. CoolStack® Installation Manual | Version 2024 May-10 Page 30 EMAIL horti@mechatronix-europe.com horti@mechatronix-inc.com horti@mechatronix-asia.com www.horti-growlight.com...

This manual is also suitable for:

Coolstack boostCoolstack compact

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