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Related Manuals for ABB ACS580MV-07C
Summary of Contents for ABB ACS580MV-07C
- Page 1 — ABB INDUSTRIAL DRIVES ACS580MV-07C Hardware manual (250 kW to 2000 kW, 10 kV)
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Page 2: List Of Related Manuals
2UBB022658 ACS580MV-07C Manual Bypass unit Engineering Guideline 2UBB072229 ACS580MV Air duct interface Outline Drawing AC Fan Box 2UBB005072 ACS580MV-07C Base frame & TEU layout design 2UBB071695 Drive firmware manuals and guides ACS580MV primary control program firmware manual 3BHS811381 Manuals and guides Manuals and quick guides for I/O extension modules, fieldbus adapters, etc. - Page 3 250 kW to 2000 kW 10 kV Table of contents 1. Safety instructions 6. Transportation, storage and disposal 7. Mechanical installation 8. Electrical Installation 10. Operation 12. Maintenance 2025 ABB Beijing Drive Systems Company 2UBB072234 Rev A Ltd, All Rights Reserved. EFFECTIVE: 2025-02-12...
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Page 5: Table Of Contents
Table of contents 5 Table of contents 1. Table of contents Terms ..............11 Trademarks . - Page 6 6 Table of contents Power module ............30 Control unit .
- Page 7 Table of contents 7 Examining the installation site ..........55 Necessary tools .
- Page 8 8 Table of contents Checks before starting the drive ......... . 84 Starting the drive from remote .
- Page 9 Table of contents 9 Replacing the real-time clock battery ........117 High voltage divider board .
- Page 10 10 Table of contents...
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Page 11: Terms And Trademarks
The following table lists the terms and abbreviations you should be familiar with when using the manual. Some of the terms and abbreviations used in the manual are unique to ABB and might differ from the normal usage. Term / Abbreviation... - Page 12 Power module including power semiconductors and circuit boards that serves as a standardized building block for the INU of the drive. Safeline ABB synonym for uninterruptible power supply. Terminal Unit Short form for terminal compartment of the drive. Transformer unit Short form for transformer compartment of the drive.
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Page 13: Safety Instructions
Safety instructions 13 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install and operate the drive and do maintenance on the drive. If you ignore the safety instructions, injury, death or damage can occur. Safety instructions are used to highlight a potential hazard when working on the equipment. -
Page 14: User's Responsibilities
14 Safety instructions User’s responsibilities It is the responsibility of those in charge of the drive to ensure that each person involved in the installation, operation or maintenance of the drive has received the appropriate training and has thoroughly read and clearly understood the instructions in this manual and the relevant safety instructions. -
Page 15: Possible Residual Risks
Safety instructions 15 Possible residual risks The following risks can arise from a drive system and pose a hazard to people. These risks must therefore be taken into account by the system integrator and / or the plant owner when assessing the risks of the machinery. •... -
Page 16: General Safety In Installation, Start-Up And Maintenance
16 Safety instructions labels must always be followed, and the labels must be kept in a perfectly legible condition. General safety in installation, start-up and maintenance These instructions are for all personnel that install the drive and do maintenance work on it: •... -
Page 17: Electrical Safety In Installation, Start-Up And Maintenance
Safety instructions 17 Electrical safety in installation, start-up and maintenance Precautions before electrical work These warnings are for all personnel who do work on the drive, motor cable or motor. DANGER High voltage! Before starting to work on the drive, make sure: •... -
Page 18: Additional Instructions And Notes
3.5mA. Proper grounding also reduces electromagnetic emission and interference. • Make sure that the cross-section of the grounding conductors is sufficient. See Guideline. Obey the local regulations. ACS580MV-07C Engineering... -
Page 19: Introduction To The Manual
This manual and parts thereof must not be reproduced or copied, or disclosed to third parties, nor used for any unauthorized purpose without written permission from ABB Beijing Drive Systems Company Ltd. The hardware and software described in this manual is provided under a license and may be used, copied, or disclosed only in accordance with the terms of such license. -
Page 20: Target Groups And Required Qualifications
Note: Commissioning of the drive must only be performed by qualified and certified ABB personnel. Handling ... -
Page 21: Maintenance
Introduction to the manual 21 Maintenance The personnel include all persons who • are qualified to carry out preventive and corrective maintenance on drive as described in this manual • are thoroughly familiar with the drive • have a sound knowledge of the relevant electrical codes and specifications covering low and medium voltage equipment •... -
Page 22: Intended Equipment Use
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information. -
Page 23: Function And Hardware Description
Product overview The air-cooled ACS580MV-07C is a general purpose frequency converter for the control of standard induction motors. It is used for a wide variety of applications in different industries with a voltage of 10kV and a motor shaft power range of 250 kW to 2000 kW. -
Page 24: Rating Plate
: The principle design and layout, and the arrangement of the major power electronics components is the same for all frame sizes of the drive. For this reason, the ACS580MV-07C type 10R3 is used for illustrations. Technical data For information on the power and voltage range of your drive, see the... - Page 25 (1 in figure below). An example label is shown below. Description Location of rating plate Type designation, see ACS580MV-07C Catalogue Ratings Compliance information Serial number Label with MV full typecode for ABB internal use is pasted below the rating plate.
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Page 26: System Overview
(option: 10 Min internal UPS) Command: MCB close, MCB open Cabinet heater 220-240 V AC System overview and single line diagram The ACS580MV-07C drive consists of the following parts: • integrated input transformer with multiple secondary windings (TRU) • power modules connected in cascaded h-bridge technology (INU) •... -
Page 27: Auxiliary Power Supply
With optional cabinet heaters: additional external single phase supply (220 - 240 VAC) Alternative configurations ACS580MV-07C For details on optional alternative supply configurations, see Engineering Guideline Cabinet layouts This section describes the main design features and introduces the major power electronics and control components of a typical ACS580MV-07C. -
Page 28: Terminal Unit
28 Function and hardware description Terminal unit Voltage dividers Motor side terminals Input terminals Cabinet grounding busbar Cable entry plate Terminal compartment... -
Page 29: Inverter Unit
Cable entries for external connections Chapter Inverter unit For ACS580MV-07C, the Inverter unit and Transformer unit are combined as one unit. The INU is located on the right and TRU is on the left and back. Fan unit (Fan+Fanbox) Control hub... -
Page 30: Power Module
30 Function and hardware description Power module Three types of power modules are used: • Power module 0 (frame sizes R1, R2, R3) • Power module 1 (frame sizes R4, R5, R6) The power modules are mounted on guide rails and bolted to the frame for easy replacement. - Page 31 Function and hardware description 31 Power module 0/1(frame size R1 - R6) F1, F2 Input fuses D1 - D6 Diode rectifier bridge DC circuit capacitor S1 - S4 Inverter IGBTs Charging resistor Power module circuit diagram Each power module integrates in one single housing a •...
- Page 32 32 Function and hardware description Output current Output voltage Output current and voltage waveforms for 10 kV, 50 Hz Charging circuit The DC link capacitor is charged via the charging resistor R1 when the MCB is closed and the drive is connected to the main power supply. Thus, excessive inrush currents are prevented.
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Page 33: Control Unit
Function and hardware description 33 Control unit Control supply, mini circuit breakers 24 VDC power supply for control MCB control relays -24 VDC converter for control Customer cable duct I/O controller Control unit (UCU) Terminal blocks & fuses Local control equipment (backside) CVMI2 board Fan supply, breakers Control compartment (drive type 10R3) - Page 34 34 Function and hardware description Local control panel and pushbuttons Control compartment with front door closed...
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Page 35: Cabinet Design
Function and hardware description 35 Cabinet design The cabinet has been designed using the MNS cabinet system of ABB. The design consists of a skeletal frame to which the outer panels are bolted to. Corrosion resistant materials are used to protect the cabinet from corrosion. -
Page 36: Door Locking System
36 Function and hardware description Door locking system All doors and removable cover plates of the drive and the transformer units are either lockable or bolted. Additionally, the door of the INU is secured with a safety switch. The safety switch is tied into an interlocking circuit that prevents the door from being opened as long as the DC link of the drive is charged. -
Page 37: Cooling System
Function and hardware description 37 Cooling system The converter is equipped with one, two or three fan units, depending on the drive type. Fan units on top of converter Function Fan groups For control reasons, the fan unit(s) of the converter are defined as Fan group. The fan units of a Fan group are always switched on and off together. -
Page 38: Temperature Monitoring
38 Function and hardware description Air flow through the drive (10R3) When a fan fails, the failure of a fan is indicated on the control panel of the drive. Temperature monitoring The power modules, the INU compartment and the transformer are monitored for overtemperature. -
Page 39: Control System And Interfaces
Control system and interfaces 39 Control system and interfaces Contents of this chapter This chapter contains an overview of the control system, the default I/O connection diagram, descriptions of the terminals and contains references to related manuals and documentation. Main components The control compartment incorporates the hardware for the control, monitoring and protection functions of the drive, and the communication interfaces to the local control panel and to the remote control devices. -
Page 40: Control Block Diagram
40 Control system and interfaces Control block diagram Higher level control system Customer IO ACS-DCS-W panel PC Drive Motor USB-RS485-WE-1800-BT Composer protection relay PM5032-T-ETH (IO controller) NETA-21 DDCS PC Drive Startup FSCA-01 FDCO-02 UAIB-22 / UMU-01 UDIB-22 CVMI2 Control hub PEBB control board HVRB PEBB control board... -
Page 41: Control Unit (Ucu)
Control system and interfaces 41 Control unit (UCU) The UCU is a control unit used for controlling drives, inverters and converters via fiber optic links. The UCU contains integrated branching unit functionality for collecting and storing real-time data from the converter modules to help fault tracing and analysis. -
Page 42: Control Tasks
Cooling fans Control locations and operating modes The ACS580MV-07C has two main control locations: external and local. The control location is selected with the Loc/Rem key on the control panel or in the PC tool. ACS580MV primary control program firmware manual... - Page 43 Control system and interfaces 43 Using the control panel, it is possible • to enter start-up data • to control the drive with a reference value, and start, stop and direction commands • to display actual values (3 values can be read simultaneously) •...
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Page 44: Supply Off/On Pushbuttons
44 Control system and interfaces Supply OFF/ON pushbuttons The SUPPLY OFF pushbutton is used to disconnect the drive from the main power supply. It is illuminated when the MCB is open and the drive is discharged. The SUPPLY ON pushbutton is used to connect the drive to the main power supply. It is illuminated when the MCB is closed. -
Page 45: I/O Interfaces
Customer control and process I/Os This chapter provides an overview of the hardwired I/Os. For details refer to ACS580MV-07C Engineering Guideline ACS580MV-07C Catalog Please note that this I/O interface only available in standard option, if manual Manual bypass hardware... -
Page 46: I/O Signal Requirements
46 Control system and interfaces Customer interface terminal block Floating contacts to customer close cmd Thermal current: I Breaking capability: open cmd MCB trip/ Connect contact from customer closed status Connect contact from customer open status Emergency Connect contact from customer Emergency Remote MCB Connect contact from customer... -
Page 47: Guidelines For Planning The Electrical Installation
Limitation of liability The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience... - Page 48 48 Guidelines for planning the electrical installation...
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Page 49: Transportation, Storage And Disposal
Transportation, storage and disposal 49 Transportation, storage and disposal Contents of this chapter This chapter provides information and instructions for transportation, storage and disposal of the drive. Safety The drive must only be handled by personnel who are skilled and experienced in unpacking and transporting heavy equipment. -
Page 50: Unpacking And Inspection
3. Compare the complete delivery with the purchase order and the packing list. 4. If parts are missing or damaged, immediately inform the shipping company and ABB. 5. It is recommended to photograph the damages and send the photographs to ABB. -
Page 51: Using A Crane
Transportation, storage and disposal 51 Using a crane • Use lifting equipment (e.g, web slings, chain slings, round slings, safety hooks, shackles) that corresponds to the weight of the cabinet. • Use a metal beam through the holes in the base frame. •... -
Page 52: Using A Forklift
5 to 95 %, no condensation Cabinets can be stored for up to one year in the original packaging as long as they are not damaged or opened. For information on longer storage periods, contact the ABB service organization. Preparing cabinets for storage ... -
Page 53: Storage And Handling Instructions For Spare Parts
Apply ESD handling precautions before handling these devices. Check the spare parts immediately after receipt for damages. Report any damage to the shipping company and the ABB service organization. Observe the following to maintain spare parts in good condition and to keep the warranty valid during the warranty period: •... -
Page 54: Disposal Of Packaging Materials And Components
Printed circuit boards and capacitors need selective treatment according to IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. -
Page 55: Mechanical Installation
The wall behind the unit is of non-flammable material. • There is enough free space above the drive to enable cooling air flow, service and ACS580MV-07C Base frame & TEU layout design maintenance. See the • The floor that the unit is installed on is of non-flammable material, as smooth as possible, and strong enough to support the weight of the unit. -
Page 56: Necessary Tools
56 Mechanical installation Necessary tools The tools required for moving the unit to its final position, fastening it to the floor and wall and tightening the connections are listed below: • crane, fork-lift (check load capacity!), iron bar, jack and rollers •... -
Page 57: Fire Protection
Mechanical installation 57 Fire protection Suitable fire protection measures should be applied to prevent fire spreading into the drive. Cabinet roof The cabinet roof is not designed as a mounting base for foreign devices, cable ducts so on. Therefore, it is not permitted to install any foreign device on the roof. Installing fan units ... -
Page 58: Fixing Units To The Floor
58 Mechanical installation Fixing units to the floor Floor fixings are not supplied M16 anchor bolts as illustrated (B in figure below), or screws, nuts and washers of size M16 are recommended (diameter of holes in base frame: 18 mm). Fixing the base to the floor Location of tool kit and accessories 1. - Page 59 Mechanical installation 59 You can find the tool kit by open the door of terminal unit. It is on the bottom of the cabinet. Open the box, you can find all the tools and accessories for future use. A description of all the items in the kit is delivered alongside. Please pay attention to the screw driver which is used for open the transformer cabinet is on the back of COU door, it should be kept by authorized person, actions without authorization are dangerous.
- Page 60 60 Mechanical installation...
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Page 61: Electrical Installation
When the electrical installation is completed, the main and auxiliary power supply to the drive must not be switched on without the consent of the ABB commissioning personnel. Take appropriate measures to prevent main and auxiliary power supply from being switched on during installation. -
Page 62: Cable Requirements
62 Electrical Installation Cable requirements For information on the requirements for power cables and the ground cable see the ACS580MV-07C Engineering Guideline For information on the requirements for the auxiliary power cable and the control Auxiliary power and control cables guideline... -
Page 63: Terminal Sizes For Auxiliary And Control Connections
Ground cable and cable shield connections The cabinet is equipped with ground buses (marked PE, Protective Earth) for grounding the armor and shields of the cables, and for the connection of the ground cable. To identify the ground buses, see ACS580MV-07C Wiring Diagram. -
Page 64: Grounding Of The Drive System
64 Electrical Installation Grounding of the drive system ACS580MV-07C Engineering Grounding of the drive system must be in line with the Guideline Input transformer (TRU) Drive Motor Earth electrode Ground cable Cable screen Cable shield Equipotential bonding conductor Grounding drive system and integrated transformer... -
Page 65: Cable Entries For External Connections
Electrical Installation 65 For further information on locating the auxiliary power supply cables and the optional heating cable, see ACS580MV-07C Wiring Diagram. Cable entries for external connections Power cable terminals are located in the terminal compartment. The drive is prepared for bottom cable entry metal plate hole cable entry for power cables, ground cables, auxiliary and control cables. -
Page 66: Installing Power And Ground Cables
66 Electrical Installation Installing power and ground cables Further information ACS580MV-07C Base frame & TEU layout design for information on: • Project-specific cable entry • Distance between the point of cable entry and the termination bars • Busbar and fastening hole dimensions •... -
Page 67: Connecting The Cables
Electrical Installation 67 Connecting the cables NOTICE Risk of flash-over High voltages will be present in the terminal compartment. High voltages can cause flash-over between the electric potential of different conductors, and the electric potential of a conductor and earth. Therefore, a minimum clearance of 59.5 mm must be maintained between a conductor and earth, and 90 mm between a conductor and the terminals of any other conductor. - Page 68 68 Electrical Installation Side view: Power cable entry from bottom ( (1) screen extensions to ground ) Checking the cable insulation • Check the insulation of each cable before connection and verify that the results are within the specification of the cable manufacturer. •...
- Page 69 Electrical Installation 69 The following connection type is recommended when connecting a cable lug (4) to a busbar: • Spring washer (1) and flat washer (2) on each side of the busbar (3) Other washers can be used, provided they maintain the required contact pressure.
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Page 70: Installing Auxiliary, Control And Serial Communication Cables
70 Electrical Installation Installing auxiliary, control and serial communication cables Further information ACS580MV-07C Base frame & TEU layout design for information on: • Project-specific cable entry • Dimensions between point of cable entry and terminals See ACS580MV-07C Wiring Diagram for information on: •... -
Page 71: Connecting The Cables
Electrical Installation 71 Connecting the cables • Connect the cables for digital and analog input and output signals to the corresponding terminals / modules. • If a twisted pair cable is used, leave the unshielded cable ends twisted until they reach the terminals. - Page 72 72 Electrical Installation...
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Page 73: Installation Checklist
Installation checklist 73 Installation checklist Contents of this chapter This chapter contains an installation checklist which you must complete before commissioning can take place. Safety DANGER High voltage! Obey the instructions in chapter instructions. If you ignore them, injury or Safety death, or damage to the equipment can occur. -
Page 74: Checklist
74 Installation checklist WARNING! Obey the instructions in chapter instructions. If you ignore Safety them, injury or death, or damage to the equipment can occur. NOTICE! The field engineer should confirm that the power cables are connected to the correct bus bars before switching on the main power. Once the main power direct reach the output bus bars by wrong connections, the power modules would be irreversible damaged. -
Page 75: Main Circuit Breaker (Mcb)
- recommended in case of long storage time, humid environment or visible transportation damages) Door interlocking Door locks tested and in operation The manual release of the door safety switch(es) is in the locked position. Main circuit breaker (MCB) Type of MCB selected as per ACS580MV-07C Engineering Guideline... -
Page 76: Power Cables
76 Installation checklist High voltage connections completed MCB ready to be tested with drive MCB interposing relay settings tested Local close order is disabled, and the connection to switch or button is canceled. The wiring of the control & signal cables connecting with the converter is finished. Safety devices checked and in operation The user manual and technical specification is available. -
Page 77: Insulation Tests
Installation checklist 77 Grounding cables of transformer, converter and motor are connected and tighten. Types and cross sections of power cables are selected according to the “ABB power cable specification”. Type of cable Transformer and motor cables are not fastened at both ends (cables and converter must be meggered before connection). - Page 78 78 Installation checklist...
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Page 79: Operation
Operation 79 Operation Contents of this chapter This chapter contains the start-up procedure of the drive. The default device designations (if any) are given in brackets after the name, for example “main switch- disconnector (Q1)”. The same device designations are also used in the ACS580MV- 07C Wiring Diagram typically. -
Page 80: Overview On Drive Status And Sequences
80 Operation Overview on drive status and sequences The following section lists the main operating states of the drive and the related Start indications on the local control panel when the drive is put into operation (see sequence of the drive Stop sequence of the drive ), when it is stopped (see ), or when... -
Page 81: Start Sequence Of The Drive
Operation 81 Start sequence of the drive Drive not ready Conditions for start: Auxiliary supply on TRU / INU door closed and locked & No emergency off active No fault active Drive ready on SUPPLY ON command MCB closes DC link charges Fans switch on Drive ready run... -
Page 82: Stop Sequence Of The Drive
82 Operation Stop sequence of the drive Operation Drive running Stop command Speed ramps down INU stops modulation Drive ready run SUPPLY OFF command MCB opens DC link discharges (15 Min) Fan switches off after a delay Drive ready on Actions: TRU / INU door released for opening... -
Page 83: Emergency Off Sequence
Operation 83 Emergency off sequence Operation Drive running Emergency off command Motor is stopped by coasting MCB opens INU stops modulation Drive not ready... -
Page 84: Energizing And Starting The Drive
It is recommended to have the following documents at hand when starting the drive locally for the first time after commissioning: • ACS580MV-07C Wiring Diagram to identify the circuit breakers ACX-DCP-W Control Panel User’s Manual (For China Market Only) •... -
Page 85: Starting The Drive Locally
Operation 85 Starting the drive locally Enable the local control mode of the control panel by pressing the Loc/Rem key (1). The drive is in state Stopped and the display shows 2. Press the SUPPLY ON pushbutton to connect the drive to the main power supply. The following takes place: •... -
Page 86: Stopping The Drive
Stopped and the display shows DANGER Hazardous voltages! The ACS580MV-07C is not de-energized in the state Stopped. Before doors are opened / removed or work is begun on the drive, the system must first be de- Maintenance Shutting down the drive for maintenance... -
Page 87: Fault Tracing
Fault tracing 87 Fault tracing Contents of this chapter This chapter describes the fault tracing possibilities of the drive. Alarm and fault indications When a failure occurs in the drive or in the equipment monitored by the drive, the control panel displays a corresponding alarm or fault message and the red Fault / Alarm button on the control compartment door lights up: •... -
Page 88: Warning And Fault Messages
88 Fault tracing Warning and fault messages In case of an alarm or fault refer to the ACS580MV primary control program firmware for the descriptions, causes and remedies of the drive control program manual warning and fault messages. Diagnosis data and parameter backup ... -
Page 89: Maintenance
Maintenance 89 Maintenance Contents of this chapter This chapter contains instructions for preventive maintenance and component Maintenance schedule replacements and the with recommended maintenance intervals. Safety DANGER High voltage! Safety instructions Obey the instructions in chapter . If you ignore them, injury or death, or damage to the equipment can occur. -
Page 90: Preparation For Maintenance Work
NOTICE All maintenance tasks that are listed in the maintenance schedule, but are not described in detail in this manual, may only be carried out by ABB. Call ABB service if such a task is due. Preparation for maintenance work Documentation and reporting of maintenance work ... -
Page 91: Shutting Down The Drive For Maintenance
Maintenance 91 Shutting down the drive for maintenance Chapter Operation, Stopping the drive for instructions on de-energizing the drive using the local operator panel of the drive. If the drive is remotely-controlled, follow the established shutdown procedures. ACX-DCP-W Control For details on using the local control panel, see User’s Manual “ Panel User’s Manual (For China Market Only) ”. -
Page 92: Unlocking And Locking The Doors
92 Maintenance • Wait 15 minutes until the DC link capacitors have discharged completely (the delay time is triggered when the main power feeder is disconnected). After the DC link capacitors have discharged completely, the cabinet doors of the power compartments unlock, the SUPPLY OFF pushbutton changes to a permanent light and the status line displays 4. -
Page 93: Connecting A Grounding Set
Maintenance 93 Connecting a grounding set Before starting to work on the drive, you must ground the three input and three output terminals in the terminal unit (TEU). Always ground the drive on both sides, i.e. on supply and motor side. Grounding on motor side is needed to avoid induced voltage from a spinning rotor. - Page 94 94 Maintenance Voltage dividers Motor side terminals Input terminals Cabinet grounding busbar Cable entry plate Terminal compartment 3. Use the telescopic insulating pole to connect the busbar grounding clamps to the busbars in the Terminal Unit, and to tighten each connection.
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Page 95: Grounding Power Module Enclosure And Busbar With Grounding Hook
Maintenance 95 Grounding power module enclosure and busbar with grounding hook Since the power modules are on a floating potential, make sure there is no residual voltages on the module terminals before starting work on the modules. Required tools •... - Page 96 96 Maintenance Procedure: Please make sure that the three input and three output terminals in the terminal unit (TEU) are grounded. Always ground the drive on both sides. 2. Open the INU door. 3. Connect the voltage divider probe to the volt-/multimeter and select the appropriate metering range (see the instruction manuals of the devices).
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Page 97: Starting The Drive After Maintenance
Maintenance 97 Starting the drive after maintenance Chapter Operation, Energizing and starting the drive for instructions on energizing the drive using the local operator panel of the drive. If the drive is remotely-controlled, follow the established start-up procedures. Emergency release of the door safety switch DANGER Hazardous voltages! Touching energized components can be fatal. -
Page 98: Safety-Switch Settings
98 Maintenance Safety-switch settings The safety switch as follows, Safety-switch setting Release dial Unlocked position The unlocked position enables opening the door of a medium voltage unit whether the auxiliary voltage is switched on or off. Locked position Locked is the normal operating setting. To open the door of a medium voltage unit, the DC link must be discharged and the auxiliary voltage must be switched on. -
Page 99: Replacing The Door Air Filters
Replacing the door air filters Inspect filter mat condition, replace if necessary. Replace filter mat regularly ACS580MV Preventive Maintenance Schedule. ABB according to PM schedule. see also provide air filter cassette as option for higher level protection. Note: It is not allowed to replace air filter during drive operation ! -
Page 100: Cable Connects, Bolted Connections
100 Maintenance Filter 1. Unscrew and remove the fixed part of ventilation cover. 2. Lift the grating and pull it away from the door. 3. Remove the air filter. 4. Place the new filter into the grating. 5. Reinstall the filter and grating in reverse order. Cable connects, bolted connections Inspect power cables and earthing cables, including earthing in doors: •... -
Page 101: Spare Parts
Maintenance 101 Steel/ Stainless steel Copper Steel/ Stainless steel Copper Steel/ Stainless steel Copper Steel/ Stainless steel 10 (aluminum busbar)/ 15(copper busbar) Copper Steel/ Stainless steel 20 (aluminum busbar)/ 30(copper busbar) Copper Steel/ Stainless steel 30 (aluminum busbar)/ 40(copper busbar) Copper 15.5 Steel/ Stainless steel... -
Page 102: Auxiliary Voltage Verification
Settings of Check the settings of protective devices by following document protective devices ACS580MV -07C ROUTINE TEST REPORT which attached in contact ABB service organization for this information. Voltage measurement Safety instructions WARNING! Obey the instruction in chapter . If you ignore them, injury or death, or damage to the equipment can occur. -
Page 103: Testing Main Power Supply Circuit
• Customer specific devices Safety circuit Local/remote emergency off circuit is main safety circuit of ACS580MV-07C. Safety instructions WARNING! Obey the instruction in chapter . If you ignore them, injury or death, or damage to the equipment can occur. - Page 104 104 Maintenance Reforming capacitor of power modules The DC link capacitors in power modules need to be reformed in case the drive or spare power module has been nonoperational for more than one year. Check storage time of drive and spare power module: •...
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Page 105: Replacing Roof Ac Fans
2. Switch off the motor starter of the fan unit to isolate the fan unit from the auxiliary power supply. To identify the motor starter, see ACS580MV-07C Wiring Diagram. 3. Remove the hex-head combination screws (M6x16) that attach the top cover to the fan box. - Page 106 106 Maintenance 6. Fix the lifting eyes to the support beam. Attach lifting gear, appropriate for the weight of the impeller, to the lifting eyes. Lift off the support beam and the impeller attached to it. Bracket 支撑梁 4 M6X16 组合螺钉...
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Page 107: Required Tools And Equipment
14. Check visually the direction of fan rotation when starting the drive. The correct rotation direction please refer to arrow direction posted on fan box. * Depends on site situation, ACS580MV-07C fan box can be mounted backward, the screw positions are compatible between fan box and cabinet top plate. The procedure can refer to instruction above. -
Page 108: Replacing The Power Modules
108 Maintenance Replacing the power modules Safety instructions WARNING! Obey the instructions in chapter . If you ignore them, injury or death, or damage to the equipment can occur. Required manpower and tools Two persons are required for replacing a power module. The following tools are needed: •... - Page 109 Maintenance 109 Dismounting Shutting Stop, de-energize and ground the drive following the steps in section down the drive for maintenance before you start the work. 2. Switch off all miniature circuit breakers in the control compartment. Grounding power module enclosure 3.
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Page 110: Replacing The Power Module Fuse R1 - R3
3. When the work is completed the drive can be started up again. See Operation, Energizing and starting the drive Converter module testing and repair Testing and repair of a defective power module is done at ABB works. Send the module in for repair. Replacing the power module fuse R1 - R3 ... -
Page 111: Replacement Of A Power Module Frame Size R4 - R6
Maintenance 111 Replacing power module fuse on a module of frame size R1 - R3 Replacement of a power module frame size R4 - R6 The replacement procedure is basically the same for power modules of frame size R1-R3. The main difference is the weight of the module types. Replacement power modules must always be of the same type. - Page 112 112 Maintenance Dismounting Shutting Stop, de-energize and ground the drive following the steps in section down the drive for maintenance before you start the work. 2. Switch off all miniature circuit breakers in the control compartment. Grounding power module enclosure 3.
- Page 113 3. When the work is completed the drive can be started up again. See Operation, Energizing and starting the drive Converter module testing and repair Testing and repair of a defective power module is done at ABB works. Send the module in for repair.
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Page 114: Replacing The Power Module Fuse R4 - R6
114 Maintenance Replacing the power module fuse R4 - R6 Shutting Stop, de-energize and ground the drive following the steps in section down the drive for maintenance before you start the work. 2. Switch off all miniature circuit breakers in the control compartment. Grounding power module enclosure 3. -
Page 115: Circuit Board Replacements
Maintenance 115 Circuit board replacements NOTICE Electrostatic discharge (ESD) can damage electronic boards and components. Do not touch printed circuit boards or other sensitive components without applying static-sensitive handling precautions! Do not touch the components without wearing ESD protection device. Put the board or component on a grounded working surface protected against electrostatic discharges. - Page 116 After power-up, the UCU scans the memory unit. If a different control program or different parameter settings are detected, they are copied to the UCU. This can take several minutes. 12. Contact ABB service as soon as possible to obtain a new license before the trial mode expires. NOTICE After a UCU or memory replacement, the license might not match the new hardware.
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Page 117: Replacing The Microsdhc Memory Card
Maintenance 117 Replacing the microSDHC memory card The SD card is used to record fault information for analysis. microSDHC memory card type: microSDHC (minimum of class 4 speed grade). Supported memory size: 4 GB…32 GB. To replace the SD memory card: Remove the UMU-01 memory unit from the control unit. -
Page 118: High Voltage Divider Board
118 Maintenance Chapter When the work is completed the drive can be started up again. See Operation, Energizing and starting the drive 8. Dispose the old battery according to local disposal rules and applicable laws. Replacement of battery High voltage divider board ... -
Page 119: Control Hub
Maintenance 119 Control hub Inverter unit (drive type 10R3) To locate the control hub see figure on page Procedure: Shutting Stop, de-energize and ground the drive following the steps in section down the drive for maintenance before you start the work. 2. -
Page 120: Maintenance Schedule
120 Maintenance Shutting Stop, de-energize and ground the drive following the steps in section down the drive for maintenance before you start the work. 2. Switch off all miniature circuit breakers in the control compartment. 3. Unplug all fiber optic links on daughter boards. 4. -
Page 121: Maintain The Drive Before Restarting Up
PEBBs. If really needed, contact ABB. Air inlet and outlet are clean All air filter mats are clean. Otherwise, replace with new ones from ABB. It is prohibited to wash the filter mats because the tissue structure will be destroyed No dust and corrosion in cabinet No tools and foreign objects are left inside the cabinets. -
Page 122: Start The Drive Following Chapter Of "Operation
SUPPLY ON. • Reform DC-link capacitors in Power modules and spare power modules If the Reforming capacitor of power stock age more than 1 year following section modules ABB provide standard drive startup service package. 400-810-8885... -
Page 123: Technical Data
Technical data For the technical specifications of the drive, e.g. ratings sizes and technical requirements see the following documents: ACS580MV-07C Catalog For technical data, drive types and options refer to ACS580MV-07C Base For mechanical layout, dimensions and required free space see frame &... -
Page 125: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. - Page 126 © Copyright 2025 ABB. All rights reserved. Specifications subject to change without notice.
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