Page 1 95TiTreadmill Console o p e r a t i o n m a n u a l...
Page 2: International Offices
5100 North River Road Schiller Park, Illinois 60176 • U.S.A. 847.288.3300 • FAX: 847.288.3703 800.735.3867 (Toll-free within U.S.A., Canada) NTERNATIONAL FFICES LIFE FITNESS ASIA PACIFIC LTD LIFE FITNESS EUROPE GMBH Room 2610, Miramar Tower Siemensstrasse 3 132 Nathan Road 85716 Unterschleissheim...
Page 3 Before using this product, it is essential to read this ENTIRE operation manual and ALL installation instructions. It describes equipment setup and instructs members on how to use it correctly and safely. Avant d'utiliser ce produit, il est indispensable de lire ce manuel d'utilisation dans son INTÉGRALITÉ, ainsi que TOUTES les instructions d'installations.
Page 4: Table Of Contents
Maximizing Workouts on a Life Fitness Treadmill ........
Page 5 Statement of Purpose: The treadmill is an exercise machine that enables users to walk or run, in place, on a moving sur- face. Health-related injuries may result from incorrect or excessive use of exercise equipment. Life Fitness STRONG- LY recommends seeing a physician for a complete medical exam before undertaking an exercise program, par- ticularly if the user has a family history of high blood pressure or heart disease, or is over the age of 45, or smokes, has high cholesterol, is obese, or has not exercised regularly in the past year.
Page 6: Getting Started
Never insert objects into any opening in this product. If an object should drop inside, turn off the power, unplug the power cord from the outlet, and carefully retrieve it. If the item cannot be reached, contact Life Fitness Customer Support Services.
Page 7: Consignes De Sécurité Importantes
ÉMARRAGE CONSIGNES DE SÉCURITÉ IMPORTANTES Lire toutes les instructions avant d'utiliser le tapis roulant. ONCTIONNEMENT • Ne jamais placer aucun liquide directement sur l'appareil, sauf dans le plateau pour accessoires ou un support prévu à cet effet. Il est recommandé d'utiliser des contenants munis de couvercles. •...
Page 8: The Display Console And Activity Zone
ISPLAY ONSOLE AND CTIVITY ISPLAY ONSOLE AND CTIVITY VERVIEW The computerized display console on the treadmill allows the user to tailor a workout to personal fitness abilities and goals and to monitor progress. With this easy-to-use console, the user can track fitness improvement from one workout to the next.
Page 9: Display Console And Activity Zone Descriptions
ONSOLE AND CTIVITY ESCRIPTIONS This section lists and describes the functions for the buttons on the Touchscreen Display on the Life Fitness Treadmill. See Section 4, The Workouts, for detailed information on using the console to set up workouts. OUCHSCREEN...
Page 10: Control Panel
OUT button and EXIT button appear on the Touchscreen. Continue the workout by selecting RESUME WORKOUT or end the workout by selecting EXIT. MEDIA: Press the illuminated key next to MEDIA to access the following options: Life Fitness Attachable Television and iPod.
Page 11: Workout Setup
M. CH: Channel control for the optional Life Fitness Attachable TV and iPod. Press the illuminated UP and DOWN arrow keys next to the channel icon (ch) to change channel. N. CHANGE VIEW: Press the illuminated key next to CHANGE VIEW to toggle between four landscapes: 400-METER TRACK, CLASSIC PROFILE, MOUNTAIN, and 5K NATURE TRAIL.
Page 12 F1. GOAL TYPE: Select a desired workout goal type. Choose from Time, Distance, Calories, Pace, Distance Climbed, Time in Zone or Marathon Mode (if enabled). G1. BACK: Returns to the previous screen. H1. START OVER: Exits workout setup and returns to the Home Screen. YPES OF ORKOUT ETUP...
Page 13 4) W ORKOUT ROGRESS The Workout Progress Screen opens automatically upon completion of the workout setup, signaling the user to start the workout. This screen allows the user to monitor the progress of the workout. It provides a visual representation of the workout as it proceeds and monitors distance, pace, elapsed time, heart rate, incline, speed, and calories expended/calories per hour.
Page 14 L2. CHANNEL (ch): Channel icon for the optional Life Fitness Attachable TV and iPod. Press the illuminated ARROW KEYS next to the channel icon (ch) to change channel. M2. VOLUME: Volume icon for the optional Life Fitness TV and iPod. Press the illuminated ARROW KEYS next to this icon to adjust volume.
Page 15 Users can access the following iPod options: iPod CONTROLS: If detected, use to access iPod data. Use the controls next to the menu item to navigate cate- gories, songs, movies, etc. Press SELECT to accept the highlighted list item. HIDE PLAYLIST: Press this button to hide the iPod playlist to view the workout profile. Hiding the playlist does not turn off the iPod.
Page 16 D3. QUICK START: Press this key to begin a manual workout immediately without having to select a workout program. Once the workout begins, use the ARROW KEYS to change the intensity level. The Life Fitness Treadmill is equipped with a manual emergency stop system. Use either of the two features described below to stop the treadmill immediately.
Page 17 EADING ACK AND CCESSORY RAYS The display console design includes a built-in reading rack (A) allowing a book or magazine to be supported during the workout. Also included in the display console are three built-in accessory trays (B). Two side trays to accommodate large items such as water bottles and one center tray for smaller items such as personal media devices.
Page 18: Heart Rate Zone Training ® Exercise
Research shows that maintaining a specific heart rate while exercising is the optimal way to monitor the intensity of a workout and to achieve maximum results. That is the idea behind the Life Fitness Heart Rate Zone Training approach to exercise.
Page 19: Heart Rate Monitoring
These electrodes are attached to a chest strap that the user wears during the workout. The chest strap is optional. To order it, call Life Fitness Customer Support Services at 1-800- 351-3737.
Page 20: The Workouts
ORKOUT VERVIEWS The following workouts are preprogrammed for the Life Fitness Treadmill. QUICK START is the fastest way to begin exercising and it bypasses the steps involved in selecting a specific workout pro- gram. After the QUICK START key is pressed, a constant level workout begins. The intensity level does not change automati- cally.
Page 21: Create Your Own
FIT TESTS workouts measure cardiovascular fitness and can be used to monitor improvements in endurance every four to six weeks. FIT TESTS LIFE FITNESS FIT TEST offers six different workouts to measure cardiovascular fitness compared to other people of the same age and gender. MILITARY FIT TESTS GERKIN PROTOCOL is a graded submaximal VO2 test used by the International Association of Fire Fighters to determine fitness for fire department duty.
Page 22: Using The Workouts
SING THE ORKOUTS Select a workout. See the chart at the beginning of Section 4.3 for an overview of the steps required to set up each work- out. 1) B EGINNING A ORKOUT There are three ways to being a workout: Quick Start, Select Workout (see Section 4.22) and Virtual Trainer (see Section 4.5).
Page 23: Intensity Level
EVEL The Life Fitness Treadmill provides several different ways to adjust the intensity level of an workout. Press the INCLINE but- ton on the Workout Progress Screen to use the NUMERIC KEYPAD to enter the desired level and the press ENTER. Adjust the level as needed or desired during the workout by pressing the illuminated ARROW KEYS on the Control Panel under the INCLINE button.
Page 24: Target Heart Rate
AGE: When prompted to enter Age, use the illuminated ARROW KEYS to increase or decrease the displayed age to the correct value, or key in the correct value with the NUMERIC KEYPAD, and press ENTER. Life Fitness Treadmill workout programs that set a target heart rate* zone first calculate the user’s theoretical maximum heart rate by subtracting the user’s age from the number 220.
Page 25: Ending Workouts Early
NDING ORKOUTS ARLY To end a workout early, press COOL DOWN on the Control Panel. The COOL DOWN button changes into an END WORKOUT button. A user can stop a workout by pushing the END WORKOUT button; otherwise the cool down phase will automatically begin.
Page 26: Workout Descriptions
4.3 W ORKOUT ESCRIPTIONS ORKOUT IERARCHY Select Workout Classic Heart Rate + Hill + Fat Burn and Manual Around the World Cardio Random Heart Rate Hill Cascades Hill Foothills Heart Rate Interval Extreme Heart Kilimanjaro Rate...
Page 27 Advanced Life Fitness Fit Tests Army PFT Fit Test Military Navy PRT Gerkin Air Force PRT Marines PFT Create Your Own / Sport Training Custom Custom 1 CYO - Sport Training 5K Speed Interval Custom 2 Custom 3 CYO -...
Page 28: Quick Start
The RANDOM program creates a terrain of hills and valleys that varies with each workout. More than one million differ- ent patterns are possible. The Life Fitness-patented HILL workout offers a variety of configurations for interval training. Intervals are periods of intense cardiovascular exercise separated by regular periods of lower-intensity exercise. The CLASSIC PROFILE WINDOW repre- sents these high and low intervals as columns of light, which together have the appearance of hills and valleys.
Page 29 1 to 9 minutes: A workout with a duration of less than 10 minutes is insufficient for the HILL program to complete all four phases adequately. The program, therefore, condenses a workout of this duration at various stages. 10 to 19 minutes: The interval durations initially are set at 30 seconds for a 10-minute workout. For every minute over 10, each interval increases by three seconds.
Page 30: Tm , Extreme Heart Rate
EART NTERVAL This workout combines the CLASSIC HILL workout profile with the concept of Heart Rate Zone Training. The default tar- get heart rate* is calculated as 80 percent of the theoretical maximum (HRmax), but the user can adjust the target rate †...
Page 31: Life Fitness Fit Test
ORKOUTS The Life Fitness patented HILL + workouts give even more ways to vary interval training. Based on the same principles as the CLASSIC HILL workout, Hill + workouts are customized to resemble different locations/training scenarios to add variety and challenge to Hill workouts.
Page 32 The computer will not accept: • heart rates less than 52 or greater than 200 beats per minute • body weights less than 75 pounds (34 kg) or greater than 400 pounds (181 kg) • ages below 10 or over 99 years •...
Page 33 <22 <20 Life Fitness developed this rating scale based on VO2 max percentile distributions referenced in American College of Sports Medicine's "Guidelines for Exercise Testing and Prescription" (6th Ed. 2000). It is designed to provide a qualita- tive description of a user's VO2 max estimation, and a means of assessing initial fitness level and tracking improvement.
Page 34: Sport Training
At the MESSAGE CENTER prompts, enter the weight, age, gender, and desired speed, using the ARROW KEYS or the NUMERIC KEYPAD. Press ENTER after each entry. Then, begin the workout. To ensure an accurate test score, do not change these entries once the workout begins. For all FITNESS TESTS except GERKIN, after the distance goal is reached, the workout program goes into a cool-down.
Page 35: Workout Landscape
™ P ORKOUT ANDSCAPE ERSPECTIVES Workout Landscapes provide users with three additional ways to visualize progress through a workout. Users can switch views by pressing the CHANGE VIEW key while in the Workout Progress Screen or by pressing the correspond- ing illuminated key on the Control Panel.
Page 36: Maximizing Workouts On A Life Fitness Treadmill
To change levels during a workout, press the illuminated ARROW KEYS on the Control Panel under the INCLINE button. Life Fitness' unique Cool Down Protocol automatically customizes every cool down based on each user's workout perfor- mance. Workout performance factors, such as speed, incline, duration, and heart rate, determine the duration and inten- sity of the cool down.
Page 37 Life Fitness recognized the growing need to provide ongoing workout support for a broader range of exercisers. The 95 Series Treadmills provide exercisers with a unique tool at their fingertips - the Life Fitness Virtual Trainer - to motivate and educate over the duration of their workout.
Page 38: Using The System Options Menu
To enter the Systems Options, press SELECT WORKOUT and then touch the Life Fitness logo in the upper right hand corner of the screen three consecutive times.
Page 39: Configuration Menu
Select appropriate buttons to select toggle settings. Use the arrow keys to modify variable default values. Select DEFAULTS to return all values to original factory settings. See chart 5.3 for an overview of adjustable configurations and factory defaults of the Life Fitness Treadmill. 1) M ’...
Page 40: Touch Screen Configuration
The Create Your Own Manager Configuration allows the manager to enable or disable the Create Your Own workout feature. ESTS EFAULT Choose ON to enable the six additional military fit tests. If Fit Tests are OFF, the only fit test that will appear is the Life Fitness Fit Test. ARATHON...
Page 41: Manager's Configuration
The total distance climbed, based on the incline and speed of the treadmill. FIT TESTS Turning Fit Tests off only allows access to the Life Fitness Fit Test. Turning this feature on accesses the other 6 military fitness tests. SYSTEM BEEPS Enable/Disable System Beeps.
Page 42: Ti Console Specifications
// Hill +: Around the World, Foothills, Kilimanjaro, Cascades // Advanced: Fit Tests (Life Fitness, Gerkin Protocol, Physical Efficiency Battery, Army PFT, Navy PRT, Air Force PRT, Marines PFT) // Create Your Own: Create Your Own (Speed Interval and Heart Rate Interval) // Sport Training...
Page 43: Warranty Information
Friday from 8:00 a.m. to 6:00 p.m. Central Standard Time, and tell them your name, address This Life Fitness commercial exercise equipment (“Product”) is warranted to be free of all and the serial number of your Product. They will tell you how to get a replacement part, or, if defects in material and workmanship.
Page 44 M051-00K70-A003 Life Fitness World Headquarters 5100 North River Road Schiller Park, IL 60176...
Page 45 95T ELEVATION SERIES TREADMILLS Service Manual...
Page 46 Table of Contents Table of Contents Introduction Using This Manual Contact Information System Level Troubleshooting Preparation Required Service Tools Specialty Tools Maintenance Preventive Maintenance Schedule Modules Drive Motor (DS) System Component Problem Symptoms Table How To’s Base Frame Electronics (BE) Theory of Operation System Components Problem Symptom Table...
Page 47: Table Of Contents
Table of Contents Theory of Operation System Components Problem Symptom Table Troubleshooting Flow Diagrams How To’s Electrical Wiring Diagrams Heart Rate System (HR) Lifepulse Theory of Operation ® System Components Problem Symptom Table How To’s Stride (Walking) System (SS) Theory of Operation System Components Problem Symptom Table How To’s...
Page 48 Table of Contents iPod Test ® Test Engineering System Test Menu 2 Stride Sensor Test (TR only) External Serial EE Test CSAFE Network Test or Status CSAFE Loopback Test Information Menu Information Statistics Software Versions Main Motor Information (TR Only) Lift Motor Information (TR Only) Belt / Deck Information (TR Only) Date and Time Information...
Page 49: Introduction
Introduction...
Page 50: Using This Manual
Introduction Using This Manual M051-00K65-A003 service manual is arranged in the following sections: Introduction Preparation Maintenance Theory of Operation This section describes the working principle of a treadmill, described for various components such as mechanical, electrical Electrical Wiring Diagrams Modules Index...
Page 51: Contact Information
Introduction Contact Information M051-00K65-A003 To speed Life Fitness Customer Support Service’s response, please provide the following information to the customer support technician: Front View Rear View Location of model and Location of model and serial numbers serial numbers Corporate Headquarters...
Page 52 Contact Information M051-00K65-A003 EUROPE, MIDDLE EAST & AFRICA (EMEA) NETHERLANDS & LUXEMBURG BELGIUM Life Fitness Atlantic BV Life Fitness Benelux NV Bijdorpplein 25-31, 2992 LB Barendrecht, The Netherlands Parc Industrial de Petit-Rechain, 4800 Verviers, Belgium Tel: (+31) 180 646 666...
Page 53: System Level Troubleshooting
Introduction System Level Troubleshooting M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Belt not moving Treadmill not powered Base Frame Electronics BE 8 Console operation Console and Activity Zone CA 11 Motor does not start upon Base Frame Electronics BE 8 workout start Noise and vibration From the general striding Stride System...
Page 54: Preparation
Preparation...
Page 55: Required Service Tools
Preparation Required Service Tools M051-00K65-A003 Snap ring pliers (internal and external) Break Free® NOTE:...
Page 56: Specialty Tools
Preparation Specialty Tools M051-00K65-A003 Life Fitness Tools: bearing toolkit NOTE:...
Page 57: Maintenance
Maintenance...
Page 58: Preventive Maintenance Schedule
Maintenance Preventive Maintenance Schedule M051-00K65-A003 ITEM WEEKLY MONTHLY QUARTERLY BIANNUALLY ANNUALLY Hardware Inspect for loose or damaged Replace if Reapply Loctite 242/243 Tighten torque bolts to recommended in the Service Console / Clean with Activity Zone a mild soap overlay and water, Original Dawn®...
Page 59 Maintenance Preventive Maintenance Schedule M051-00K65-A003 ITEM WEEKLY MONTHLY QUARTERLY BIANNUALLY ANNUALLY Hardware Inspect for loose or damaged Replace if Reapply Loctite 242/243 Tighten torque bolts to recommended Handlebar Inspect for cracking, color Replace if Side handrails Inspect for including cracking, color shrouds Replace if Bridge cover...
Page 60 Maintenance Preventive Maintenance Schedule M051-00K65-A003 ITEM WEEKLY MONTHLY QUARTERLY BIANNUALLY ANNUALLY Hardware Inspect for loose or damaged Replace if Reapply Loctite 242/243 Tighten torque bolts to recommended Uprights and Clean with a Inspect for bolts to mount mild soap and loose or to the lower water, Original...
Page 61 Maintenance Preventive Maintenance Schedule M051-00K65-A003 ITEM WEEKLY MONTHLY QUARTERLY BIANNUALLY ANNUALLY Motor Vacuum Inspect electronic interior compartment pulleys cables, connectors, Lift Motor, motor control board, Use a nylon brush to remove components as Drive belt Inspect for excessive wear, Replace as Machine level / Inspect for any leg levelers...
Page 62 Maintenance Preventive Maintenance Schedule M051-00K65-A003 ITEM WEEKLY MONTHLY QUARTERLY BIANNUALLY ANNUALLY Side shrouds Clean with a mild soap and water, Original Dawn® dishwashing liquid Inspect for loose Side extrusions Clean with a mild soap and water, Original Dawn® dishwashing liquid Inspect for loose Anti-slip pads Clean with a mild...
Page 63 Modules...
Page 64: System Component
Modules DS 1 Drive Motor:System Component M051-00K65-A003 Set Screw Over Key (51-71 in-lbs) (9-13 ft-lbs) (9-13 ft-lbs) QTY 4 (Bolt for -03 models or higher) QTY 4 Flat Washer Drive Belt Motor QTY 4 Shoulder Washer QTY 4 Idler Assembly Flywheel Flywheel Bolt (21-24 ft-lbs)
Page 65 Modules DS 2 Drive Motor:Problem Symptoms Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Drive motor does not Drive motor cable Check drive motor cable BE 7 connection to controller Wrong motor controller for Install proper motor BE 12 power source (220 volt or Verify all connections BE 12 Replace motor controller if...
Page 66: How To's
Modules DS 3 Drive Motor:How To’s M051-00K65-A003 REMOVAL OF DRIVE MOTOR Disconnect the cables between the drive motor and the motor Raise idler bracket just enough to insert a screwdriver or an Allen to this screwdriver and slowly remove other screwdriver or Allen NOTE: For -03 models or higher the Idler Support Bracket with the Remove and save the 4 hex nuts, the 4 washers and the 4 plastic Line up hole in idler and hole in support...
Page 67 Modules DS 4 Drive Motor:How To’s M051-00K65-A003 To align the drive motor pulley (sheave) with the front roller pulley: Roller Pulley Straight Edge Motor Pulley (sheave)
Page 68: Base Frame Electronics (Be)
Modules BE 1 Base Frame Electronics:Theory of Operation M051-00K65-A003 1. Overview The electronics in the base of Elevation Series treadmills control the main motor and Lift Motor, provides power to the versions of DSP controller used on Elevation series treadmills, one for low voltage (100-120 VAC) and another for high feature between the two versions is that FUSE2 and FUSE3 are replaced with jumper wires on the low voltage version 2.
Page 69 An additional optically isolated signal the DSP controller receives from the console is the Emergency stop signal which 8. DSP Controller Software The Life Fitness motor controller uses proprietary control algorithms to control the ac induction motor to allow for Onboard sensors monitor bus voltage, motor current and power module temperature ensuring component limits are not...
Page 70 Modules BE 3 Base Frame Electronics:Theory of Operation M051-00K65-A003 10. Connector PIN # DESCRIPTION P1-1 Frame P1-2 Phase W P1-3 Phase V P1-4 Phase U P1-5 Not Used P1-6 Not Used PIN # DESCRIPTION P4-1 Zero position switch P4-2 Zero position switch return (GND) P4-3 Bottom limit switch P4-4...
Page 71 Modules BE 4 Base Frame Electronics:Theory of Operation M051-00K65-A003 PIN # DESCRIPTION P7-1 Line P7-2 Neutral P7-3 Not used PIN # DESCRIPTION P8-1 Therm1 P8-2 Therm2 PIN # DESCRIPTION P9-1 P9-2 6/8V P9-3 P9-4 P9-5 12V(ESS) PIN # DESCRIPTION P10-1 P10-2 SSENSE P10-3...
Page 72: System Components
Modules BE 5 Base Frame Electronics:System Components M051-00K65-A003 Motor Controller Main Cable Retaining Bracket Line Cord On/Off Switch...
Page 73: Problem Symptom Table
Modules BE 6 Base Frame Electronics:Problem Symptom Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE No power to treadmill Open or failure in line cord, Maximum speed is reduced Refer Stride System Worn deck and/or worn Unit resets randomly Or Intermittent in line cables, Power up Communication Check/replace cabling test to base failed or lost...
Page 74 Modules BE 7 Base Frame Electronics:Problem Symptom Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Motor unplugged or Verify that the motor A possible but unlikely Perform a phase test cause would be the user to verify the system or An intermittent console/ motor controller cable or are solid, all wires are properly seated into the...
Page 75: Troubleshooting Flow Diagrams
Modules BE 8 Base Frame Electronics:Troubleshooting Flow Diagrams M051-00K65-A003 No Power on Treadmill Switch the Line voltage at Measure line No voltage at outlet Start treadmill to voltage at outlet outlet ok? other outlet Check line cord at outlet and Reseating the Seated property? receptacle at...
Page 76 Modules BE 9 Base Frame Electronics:Troubleshooting Flow Diagrams M051-00K65-A003 Reduce Maximum Speed Worn belt or Measure line Start voltage at outlet deck? Replace belt, Perform belt/ Excess power indicated? Problem with Check line incoming line voltage? voltage power or not a dedicated line It is normal for Heavy users at...
Page 77 Modules BE 10 Base Frame Electronics:Troubleshooting Flow Diagrams M051-00K65-A003 Treadmill Pauses or Reset Randomly Check whether Connect to a On dedicated the treadmill is Start dedicated line, on a dedicated line? see manual line Check power cord at outlet Properly seat the Seated properly? power cord Check ground...
Page 78 Modules BE 11 Base Frame Electronics:How To’s M051-00K65-A003 REPLACEMENT OF LINE CORD Remove and save the two screws that secure the line cord retaining Install the new line cord, using the screws removed and saved in Retaining Bracket Line Cord REPLACEMENT OF MAIN CABLE CA 22 Disconnect the cable between the top of the left upright and the...
Page 79 Modules BE 12 Base Frame Electronics:How To’s M051-00K65-A003 REPLACEMENT OF MOTOR CONTROLLER (DSP) Loosen the three hex nuts that secure the motor controller to the Remove and save the two bolts that secure the motor controller Install the new motor controller using hardware saved in the Motor Controller Motor Pan Hex Nut...
Page 80 Modules BE 13 Base Frame Electronics:How To’s M051-00K65-A003 REPLACEMENT OF THE ON/OFF SWITCH LF 3 need to remove the motor controller to allow more room to access Squeeze the tabs on the top and bottom of the on/off switch and On/Off Switch REPLACEMENT OF LINE FILTER LF 3...
Page 81 Modules BE 14 Base Frame Electronics:How To’s M051-00K65-A003 REPLACEMENT OF IEC RECEPTACLE Remove and save the two screws that secure the line cord retaining LF 3 12-18 lb*in IEC Receptacle...
Page 82: Electrical Wiring Diagrams
Modules BE 15 Base Frame Electronics:Electrical Wiring Diagrams M051-00K65-A003 DSP Controller Block Diagram DSP Controller Piezo-Electric Stride Sensor Stride Sensor Opto-isolated Console Interface 3 Phase AC Digital Signal Power Supply Power Supply Power Supply Power Supply Power Supply Power Supply Power Supply Power Supply Power Supply...
Page 83 Modules BE 16 Base Frame Electronics:Electrical Wiring Diagrams M051-00K65-A003 DSP Controller Functional Description JW10 on P17 P4: Home P7: AC Input P10: Stride Sensor Welded Frame:In LED9: VD SW LED 120V: 3POS Classic Frame:Out P9: PS Jumper 9 & 10 230V: 2POS LED: 8V &...
Page 84 Modules BE 17 Base Frame Electronics:Electrical Wiring Diagrams M051-00K65-A003 Base Electronics Wiring Diagram...
Page 85: Lift System (Ls)
Modules LS 1 Lift System: Theory of Operation M051-00K65-A003 In order for the lift system to be operational, the Emergency Stop Switch located on the console area must be properly Motor will lower the treadmill until the Home Switch is activated (this is 0% incline or level) unless the treadmill is already One way of determining if a Lift Motor or a Home Switch is electrically defective is by observing whether or not certain and the LED’s do light up but the treadmill is not able to be inclined or lowered may be an indication that the Lift Motor is...
Page 86: System Components
Modules LS 2 Lift System: System Components M051-00K65-A003 Cross-section View Of Lift System (-01 And -02 Models Only) Cross-section View Of Lift System (-01 And -02 Models Only) Frame Tie Bar Clevis Pin Lift Motor Lift Motor Support Bracket Home Switch Wheel and E-Ring Lift Frame Lift Motor...
Page 87 Modules LS 3 Lift System: System Components M051-00K65-A003 Lift System (-01 And -02 Models Only) Tie Bar Bolt, Flat Washer, Split Washer (4 places) (5-9 ft-lbs) Lift Motor Support Bracket Nut, Flat Washer Clevis Pan (3 places) (9-13 ft-lbs) Frame Tie Bar Bolt, Flat Washer Frame Tie (2 places)
Page 88: Problem Symptom Table
Modules LS 4 Lift System: Problem Symptom Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Lift Motor does not raise or Broken internal LS 6 components in Lift Motor gear box (motor runs but Thermal cutout switch Allow Lift Motor to cool for LS 6 open due to overheating of proper operation,...
Page 89 Modules LS 5 Lift System: Problem Symptom Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Lift Motor operates LS 6 Broken internal Allow Lift Motor to cool for LS 6 components in Lift Motor gear box (ACME screw proper operation, rotates intermittently while Otherwise replace Lift Failed clevis pin or Inspect clevis pin and...
Page 90: How To's
Modules LS 6 Lift System: How To’s M051-00K65-A003 REMOVAL OF LIFT MOTOR Tie Bar on -01 and -02 models only NOTE: Do not remove any other frame brackets Ground Screw (12-18 in-lbs) (4-8 ft-lbs)
Page 91 Modules LS 7 Lift System: How To’s M051-00K65-A003 Clevis Pin Align hole in Lift Motor Tube with pivot hole in lift frame so that Home Switch Lift Motor Lower Pivot Connect ground wire and plug in Lift Motor connector to motor If this occurs, the Lift Motor has reached its internal limit switch implies that internal limit switch was reached before unit was Go back to Step 10 and adjust Lift Motor tube pivot to lift frame...
Page 92 Modules LS 8 Lift System: How To’s M051-00K65-A003 REMOVAL OF LIFT FRAME Lift Motor Lower Pivot Lift Frame Pivot Lift Frame for -03 and higher Lift Frame for -01 and -02 Models Lift Frame Pivot Bushing Lift Motor Lower Pivot Wheel E-Ring Lift Frame Pivot for -03 and higher...
Page 93 Modules LS 9 Lift System: How To’s M051-00K65-A003 REMOVAL OF HOME SWITCH (FOR -01 AND -02 MODELS) Nut, Flat washer Tie Bar bolt, (3 places) (9-13 ft-lbs) split washer (4 places) (5-9 ft-lbs) (2 places) Frame Tie Bar (25-36 ft-lbs) Remove cable from Home Switch leads Nut (2 places) (25-34 in-lbs)
Page 94 Modules LS 10 Lift System: How To’s M051-00K65-A003 REMOVAL OF HOME SWITCH (FOR -03 AND HIGHER) Home Switch Push on Home Switch tabs and push switch down and out to Home Switch...
Page 95: Console & Activity Zone (Ca)
Modules CA 1 Console & Activity Zone: Theory of Operation M051-00K65-A003 GENERAL CONSOLE The console provides all user interface functions, user workout programs, entertainment processing, and control messages 7- and 15-inch Differences 7-inch LCD 15-inch LCD This picture shows the printed circuit boards used in This picture shows the printed circuit boards mounted in...
Page 96 Modules CA 2 Console & Activity Zone: Theory of Operation M051-00K65-A003 SBC THEORY OF OPERATION The SBC-i is responsible for the following functions: (communication with the iPod , audio / video input, charging) ® ® , Virtual Trainer) ® video to TV) ®...
Page 97 Modules CA 3 Console & Activity Zone: Theory of Operation M051-00K65-A003 MIB THEORY OF OPERATION The functions of the MIB include: (LP) Heart Rate signal from sensors ® DATA DISPLAY THEORY OF OPERATION (USED ON THE 7-INCH LCD ONLY) ANALOG TUNER THEORY OF OPERATION The functions provided by the tuner are: Right angle adapter to convert F-connector to RCA, Receive NTSC or PAL/SECAM Analog video via RCA input Implement NTSC or PAL/SECAM Tuner,...
Page 98 Modules CA 4 Console & Activity Zone: Theory of Operation M051-00K65-A003 APPLE AUTHENTICATION THEORY OF OPERATION This board allows for positive authentication of Apple devices like iPod and iPhone (collectively known as an i-product) in ® ® This functionality is implement via an I2C communication between the i-product, the SBC, and the authentication co- HEADPHONE ESD PRINTED CIRCUIT BOARD This board protects the Single Board Computer (SBC) board from Electrostatic Discharges (ESD) that may reach the SBC LIFEPULSE ESD PRINTED CIRCUIT BOARD...
Page 99 Modules CA 5 Console & Activity Zone: System Components M051-00K65-A003 Activity Zone Emergency Stop Switch...
Page 100 Modules CA 6 Console & Activity Zone: System Components M051-00K65-A003 15-INCH LCD CONSOLE SYSTEM COMPONENT 7-INCH LCD CONSOLE SYSTEM COMPONENT...
Page 101 Modules CA 7 Console & Activity Zone: System Components M051-00K65-A003 ACTIVITY ZONE Mounting Screws Accessible from Rear Trail from Keypad Emergency Stop Reed Switch Mounting Bracket POLAR TELEMETRY BOARD...
Page 102 Modules CA 8 Console & Activity Zone: Problem Symptom Table M051-00K65-A003 CONSOLE SYMPTOM POSSIBLE CAUSE SECTION PAGE No power to console No power to base Check that there is power at the outlet, breaker and Faulty main cable or bad Check +12VDC at Pins 11 cable connection and 12 of main cable that...
Page 103 Modules CA 9 Console & Activity Zone: Problem Symptom Table M051-00K65-A003 CONSOLE SYMPTOM POSSIBLE CAUSE SECTION PAGE Sound does not change Touchscreen needs Calibrate touchscreen calibration Defective MIB Replace MIB No sound Air/Cable setting incorrect Change setup to proper setting Defective headphones Try different headphones Defective headphone jack...
Page 104 Modules CA 10 Console & Activity Zone: Problem Symptom Table M051-00K65-A003 ACTIVITY ZONE SYMPTOM POSSIBLE CAUSE SECTION PAGE Buttons not registering Damage CA 22 Not Connected Need to replace Activity Damage CA 22 Need to replace console Damage Replace console neck CA 23 Console inoperative Misconnection...
Page 105 Modules CA 11 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 NO POWER START Magnet in place? Replace magnet Remove cover to reveal motor Troubleshoot Base Base powered Power Check main cable to present on cable connector? Beeps heard on Replace Replace power-up?
Page 106 Modules CA 12 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 TV NOT WORKING Verify that air/cable setting is Video OK but no START Verify that television signal is Replace cable, adapter or Signal good at Tuner? Replace or reconnect coax Verify that coax jumper is in place Coax jumper in jumper cable between...
Page 107 Modules CA 13 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 NO VIDEO ON LCD Look for power from base or Does console Repair no power problem START other signs of life, audio beeps have power? or LED lighted Check for other machine func- Does keypad Replace tions - for example, keypads or...
Page 108 Modules CA 14 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 TELEMETRY HR NOT WORKING Check Change Telemetry HR settings manager’s START enabled in Manager’s to enable settings in settings? telemetry HR Produce HR Correct HR shown Finished signal with on HR test page? Polar Simulator Replace AE...
Page 109 Modules CA 15 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 KEYPAD NOT RESPONDING Check Replace emergency In place? START Passes keypad Finished test? Isolate between console keypad or Replace Passes keypad Finished test? Just Activity Zone Just console keypad keypad BAD? BAD? Replace...
Page 110 Modules CA 16 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 LIFEPULSE HR NOT WORKING ® Open Heart Rate Test in Left hand-on Diagnostic, place left hand on indicated in Diagnostic START screen? Right hand-on Replace cable indicated? Correct HR shown on Finished HR test page? Replace cable between...
Page 111 Modules CA 17 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 LCD SCREEN IMAGES ARE DIM/DARK Reposition CCFL inverter input Look for dim images on screen Dim images present? START Done Video good? Video good? Done Replace Video good now? Finished iPod ®...
Page 112 Modules CA 18 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 TOUCH SCREEN NOT RESPONDING Console boots Replace START to software install Touch Calibrate Touch Screen Enters calibration routine? Re-insert USB drive and Touch screen Repeat calibration, slowly and try again to calibrate touch calibration terminate carefully, press and hold;...
Page 113 Modules CA 19 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 CHANNELS DO NOT CHANGE Calibrates Check touch screen START Finished Channels Change? Replace Finished Channels Change? Replace Finished Channels Change?
Page 114 Modules CA 20 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 AUDIO DOES NOT CHANGE Calibrates Check touch screen START Finished Audio Changes? Replace Finished Audio Changes? Replace Finished Audio Changes?
Page 115 Modules CA 21 Console & Activity Zone: Troubleshooting Flow Diagrams M051-00K65-A003 USB DRIVE NOT RECOGNIZED Software update Finished START screen appears? Drive good? Replace option panel or cable Software update Finished between and option screen appears? Software update Replace Finished screen appears?
Page 116 Modules CA 22 Console & Activity Zone: How To’s M051-00K65-A003 REPLACEMENT OF ACTIVITY ZONE Bezel Access Door Remove the bezel access located on the bottom of the lower bridge Remove and save the two bolts that secure the Activity Zone Screws Install the new Activity Zone assembly, using the bolts and saved in...
Page 117 Modules CA 23 Console & Activity Zone: How To’s M051-00K65-A003 REPLACEMENT OF CONSOLE NECK SPACER Neck Spacer Screws (2) Console Bracket Torque to Console Remove and save the two Allen bolt heads that secure the console Neck Spacer REPLACEMENT OF THE CONSOLE ASSEMBLY Console Console Bracket Console Mounting...
Page 118 Modules CA 24 Console & Activity Zone: How To’s M051-00K65-A003 REPLACEMENT OF REAR CONSOLE COVER Rear Console Remove and save the two Allen screws that secure the rear console Cover Screws (2) Torque to Rear Console Cover REPLACEMENT OF OPTION PANEL Disconnect the headphone, USB and iPod ®...
Page 119 Modules CA 25 Console & Activity Zone: Electrical Wiring Diagrams M051-00K65-A003 BLOCK DIAGRAM - 15 INCH CONSOLE BLOCK DIAGRAM - 7 INCH CONSOLE...
Page 120 Modules CA 26 Console & Activity Zone: Electrical Wiring Diagrams M051-00K65-A003...
Page 121: Theory Of Operation
Modules HR 1 Heart Rate System: Lifepulse Theory of Operation ® M051-00K65-A003 The LifePulse contact heart rate system is designed to sense the electrical signals originating from the heart as it beats and, ® on the Treadmill Ergo bar (left and right) are the point of contact at which these signals are picked up and transmitted from the body to the LifePulse ®...
Page 122 Modules HR 2 Heart Rate System: Lifepulse Theory of Operation ® M051-00K65-A003 The LifePulse ® diagnostic display indicates the agreement in the computed ® important when Cardio workouts, which change the load based on the difference between the current and target heart rates, Some factors which affect LifePulse ’s ability to determine a heart rate: ®...
Page 123: System Components
Modules HR 3 Heart Rate System: System Components M051-00K65-A003 Polar Board (hidden from view-within Bottom shroud assembly) Electrodes View of Polar on Bottom Shroud Polar Board in bottom shroud assembly...
Page 124: Problem Symptom Table
Modules HR 4 Heart Rate System: Problem Symptom Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Heart rate system Damage Check connections HR 5 inoperative Not connected Replace heart rate sensors Polar issues Inadequate grounding Replace Polar Board HR 6 assembly No/erratic heart rate No/erratic heart rate diagnostic...
Page 125 Modules HR 5 Heart Rate System: How To’s M051-00K65-A003 REPLACEMENT OF HEART RATE SENSORS Remove and save the two Phillips screws that secure each set of Note which wires go to the top electrode and which go to the Position the electrode gaskets between the electrodes and the Ergo Install the new electrodes in the Ergo bar, using the screws Test the unit to verify that the new electrodes are working properly Upper Gasket...
Page 126 Modules HR 6 Heart Rate System: How To’s M051-00K65-A003 REPLACEMENT OF POLAR BOARD ASSEMBLY Board is Bridge taped to Weldment CA 22 bottom of this UF 4 shroud Lower Bridge Allen Screws (10) Cover Torque to Upright Bolt Heads (2 on each side) Non-coded Polar Board Receiver Coded Polar Board Receiver Please be statically grounded when han-...
Page 127 Modules SS 1 Stride (Walking) System:Theory of Operation M051-00K65-A003 The Stride System is comprised of the striding belt, the deck, the belt barrier, the Life Spring suspension components, the the technician stomps hard on the striding belt to try to stall the motor while observing whether the front roller spins when During treadmill use and depending how a user runs on the treadmill, the striding belt may move to either side causing the The purpose of the logo is a visual warning that indicates whether the striding belt is moving in the event that a user gets The Life Spring suspension system is comprised of a set of eight proprietary elastomers that work in combination with the...
Page 128 Modules SS 2 Stride (Walking) System:System Components M051-00K65-A003 Roller Guard LifeSpring Stride Belt Barrier (both sides) (8 places) Sensor Rear Roller Front Roller Assembly Belt Tensioning/ Striding Belt Deck Centering Screw (cutaway) (cutaway) (both sides)
Page 129: Problem Symptom Table
Modules SS 3 Stride (Walking) System:Problem Symptom Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Selected or maximum Unplug the treadmill and speed is reduced during current at the outlet due to carefully open outlet unit plugged into a shared cover and count number of conductors going to than three wires on a single wires on a dual outlet the...
Page 130 Modules SS 4 Stride (Walking) System:Troubleshooting M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Striding belt not centered Level treadmill by adjusting or traveling close to roller Striding belt not within belt Position striding belt inside SS 8 belt barrier on both sides of Striding belt not tracking Adjust the tracking of SS 8...
Page 131 Modules SS 5 Stride (Walking) System:Troubleshooting M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Knocking noise Level treadmill by adjusting Faulty front and/or rear Inspect rollers for binding Lifesprings incorrectly Inspect lifesprings and positioned and/or have mounting hardware and Treadmill goes into pause Physical damage to stride Check stride sensor for physical damage and...
Page 132 Modules SS 6 Stride (Walking) System:How To’s M051-00K65-A003 REMOVAL OF FRONT AND REAR ROLLER Remove motor cover and rear end caps (See End Cap Screws (25-35in-lbs) Remove rear roller guards Roller Guard Screws (25-35in-lbs) Count the number of turns to remove the screw This will simplify re- Plastic grommet Tensioning screw (nut) typical...
Page 133 Modules SS 7 Stride (Walking) System:How To’s M051-00K65-A003 Rear Roller Striding Belt Remove drive belt from motor pulley (See 3) and walk Remove front roller mounting bolt and washers and slide front roller towards the left until roller shaft isclear off the mounting hole in Front Roller Bolt, Washer, Flat Washer Screw, split (69-73 in-lbs)
Page 134 Modules SS 8 Stride (Walking) System:How To’s M051-00K65-A003 REMOVAL & INSTALLATION OF STRIDING BELT AND DECK Deck Screw at 4 corners With the front and rear rollers and other components removed as (25-35in-lbs) described in the previous section remove the 4 deck screws and CAUTION: Be careful not to damage the stride sensor with the CAUTION: Be careful not to damage the stride sensor when Be Careful Not To Damage Stride...
Page 135 Modules SS 9 Stride (Walking) System:How To’s M051-00K65-A003 Front Roller Striding Belt Mounting Bolt, To install new striding belt, place new belt with arrow on belt Lock Washer, Flat Washer Deck Screws (4) Scrape off any wax build up on the front roller surface using a plastic spatula Rear...
Page 136 Modules SS 10 Stride (Walking) System:How To’s M051-00K65-A003 CAUTION: Apply light pressure on screw to avoid bending the Tinnerman clip Orientation of deck with cutout facing the rear Deck screw at 4 corners Center the striding belt about the front and rear rollers at ½...
Page 137 Modules SS 11 Stride (Walking) System:How To’s M051-00K65-A003 Masking Tape To properly tension a new striding belt without the use of tension To tension the new striding belt, rotate the tension bolts clockwise until the distance between the pieces of tape (or lines on the tape) is increased to 39 inches for a NEW striding belt (38 15/16 inches New Belt Length for Used Belt...
Page 138 Modules SS 12 Stride (Walking) System:How To’s M051-00K65-A003 REMOVAL OF STRIDE SENSOR ASSEMBLY NOTE: Don’t forget to count the number of turns on the tensioning SS 8 CAUTION: Stride Sensor Cable Routing Through 3 Grommets in Frame Stride Sensor Connector at Controller Disconnect stride sensor cable connector from controller in motor NOTE:...
Page 139: System Components
Modules LF 1 Lower Frame: System Components M051-00K65-A003 Top Motor Shroud End Cap Anti-Slip Pad Bottom Motor Shroud Side Shroud Lower Plastic Extrusion Extrusion...
Page 140 Modules LF 2 Lower Frame: Problem Symptom Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Anti-slip pad assemblies Pad not properly placed or LF 7 are loose Motor shroud cover is off or Improper placement Replace motor shroud LF 3 (Top) loose Damage LF 5...
Page 141 Modules LF 3 Lower Frame: How To’s M051-00K65-A003 REPLACEMENT OF TOP MOTOR SHROUD COVER Remove and save the six Phillips screws that secure the top motor Install the new top motor shroud cover using the Phillips screws 25-35 lb*in REPLACEMENT OF UPRIGHTS Remove either right or left upright shroud depending on which UF 3 CA 22...
Page 142 Modules LF 4 Lower Frame: How To’s M051-00K65-A003 REPLACEMENT OF UPRIGHT COVERS Screw (2) Right Upright Cover All Screws: Torque to Example of a Bad Gap Example of a Good Gap Upright Mismatch Top Motor Cover Bottom Side Shroud Example of a good gap...
Page 143 Modules LF 5 Lower Frame: How To’s M051-00K65-A003 Torque to REPLACEMENT OF END CAPS Remove and save the two Phillips screws that secure the right or REPLACEMENT OF BOTTOM MOTOR SHROUD COVER LF 3 Remove and save the four Phillips screws that secure the bottom Install the new bottom motor shroud cover using the screws Lower Motor Shroud...
Page 144 Modules LF 6 Lower Frame: How To’s M051-00K65-A003 REPLACEMENT OF LOWER EXTRUSIONS Upper Extrusion LF 5 Rear End Cap Foam Strip Lower Extrusion The lower frame extrusion is attached to the frame by a series of Velcro strips and pull the lower frame extrusion out and away from Save the foam strip that is positioned between the upper and lower Install the foam strip by pressing it into the space between the lower Upper Extrusion...
Page 145 Modules LF 7 Lower Frame: How To’s M051-00K65-A003 Anti-slip Pad REPLACEMENT OF UPPER EXTRUSION/ANTI-SLIP ASSEMBLY Upper LF 3 Extrusion LF 4 Remove the Phillips screws that secure the motor cover mounting Upright Cover Continue to peel the anti-slip pad until it is completely removed from LF 6 Remove and save the nine screws that secure the upper extrusion Torque to...
Page 146: Upper Frame (Uf)
Modules UF 1 Upper Frame: System Components M051-00K65-A003 Console Ergo bar and Inner Handrail Cover Activity Zone Upper Bridge Cover Outer Handrail Cover Lower Bridge Cover...
Page 147 Modules UF 2 Upper Frame: Problem Symptom Table M051-00K65-A003 SYMPTOM POSSIBLE CAUSE SECTION PAGE Inside handrail shroud Improper assembly Replace inside handrail UF 3 Damaged component Outside handrail shroud Improper assembly Replace outside handrail UF 5 Damaged component Upper bridge cover loose Improper assembly Replace upper bridge UF 6...
Page 148 Modules UF 3 Upper Frame: How To’s M051-00K65-A003 REPLACEMENT OF INSIDE HANDRAIL COVERS Allen Screw (5) Torque to 42 in-lb Plug (5) Remove the cover by tilting it forward the inside of the unit, then Install the new Inside Handrail Cover, using the bolts removed and...
Page 149 Modules UF 4 Upper Frame: How To’s M051-00K65-A003 REPLACEMENT OF LOWER BRIDGE COVER CA 22 Bridge Weldment Lower Bridge Cover Allen Screws (10) Upright Bolt Heads (2 on each side) Torque to 42 in-lb Example of a Bad Gap Example of a Good Gap Outer Bottom Bridge Shroud...
Page 150 Modules UF 5 Upper Frame: How To’s M051-00K65-A003 REPLACEMENT OF OUTSIDE HANDRAIL COVERS UF 7 CA 22 UF 4 Remove and save the six Allen bolts that secure the outer handrail Allen Bolts (6) Torque to 42 in-lb Handrail Install the new outer handrail cover using the bolts removed and Outer Handrail Cover Example of a Bad Gap Right Handrail...
Page 151 Modules UF 6 Upper Frame: How To’s M051-00K65-A003 REPLACEMENT OF UPPER BRIDGE COVER Torque to 42 in-lb UF 3 CA 22 UF 4 UF 5 Install new upper bridge cover using the bolts removed and saved Example of a good gap...
Page 152 Modules UF 7 Upper Frame: How To’s M051-00K65-A003 Ergo bar Screw (2) REPLACEMENT OF HANDRAILS Torque to UF 3 CA 22 UF 4 UF 5 Remove and save the two bolts that secure the handrail to the Ergo Remove and save the two Allen bolts that secure the handrail to the Install the new handrail using the bolts removed and saved in Steps Handrail Allen Bolt (2)
Page 153: Appendix
Appendix...
Page 154 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Overview...
Page 155: Engage / Inspire Console Diagnostic
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: System Options - Block Diagram Overview System Flows System Options Main Menu System Test Information Maintenance Date and Stride VIVO/ Statistics Statistics Time Manager Sensor Test Network Information External Software System Motor Manufacturer Clock Serial EE Versions...
Page 156: System Options - Main Menu
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: System Options - Main Menu User Interface Object Table LABEL DESCRIPTION System Test Button Information Button Maintenance Button Exit Button Readouts Model: Base Assembly Serial #: Console Version: Displays the current installed console software version number Interface Board Version:...
Page 157: System Test Menu 1
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: System Test Menu 1 User Interface Object Table LABEL DESCRIPTION System Communication Displays System Communication Checks Screen and executes system communication Test Button Motor Modules (TR only) or System Diagnostics Button (Non-TR only) Key Pad Test Button Heart Rate Test Button iPod...
Page 158: System Communication Check
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: System Communication Check User Interface Object Table LABEL DESCRIPTION Motor Controller Lift System External Serial EE System Information System Communication OK, System Communication Failed, Error - Communication iPod Button Displays the iPod ® ®...
Page 159: Motor Modules (Tr Only)
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Motor Modules (TR Only) User Interface Object Table LABEL DESCRIPTION Module Errors Lift: Displays module error for incline Motor: Displays module error for motor controller Note: Mode Auto: Automatically switch the incline (Incline will move and automatically stop at the commanded value as selected using the incline Up/Down keys) Manual: Manually adjust the incline up/down (incline moves when either the Incline Up or incline movements will not stop even if the incline Home Switch (or incline negative switch, if...
Page 160: System Diagnostics Check (Non - Tr Only)
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: System Diagnostics Check (Non – TR only) User Interface Object Table LABEL DESCRIPTION Readouts Battery Voltage: Displays the current battery voltage Console Current (mA): Brake Current (mA): GBC Bus Voltage: RPM: External Powered: Yes or No Console Temperature: GBC Temperature: Watts Control...
Page 161: Key Pad Test
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Key Pad Test User Interface Object Table LABEL DESCRIPTION Readouts Activity Zone Status: Displays the Activity Zone keypad status (Detected or Key Pad Value: Emergency Stop Switch: Back Main Menu Button NOTE: The additional information at the bottom of the screen is for engineering use and represents communication data between the...
Page 162: Heart Rate Test
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Heart Rate Test User Interface Object Table LABEL DESCRIPTION 0-9: LifePulse ® sensors Readouts Telemetry HR: Shows the telemetry strap heart rate reading If Telemetry(OFF) is shown Hands on: LifePulse ® HR: Shows the LifePulse ®...
Page 163 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: iPod Test ® User Interface Object Table LABEL DESCRIPTION Readouts iPod : Displays the status of the iPod ® ® Back Button Main Menu Button...
Page 164: Test Engineering
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Test Engineering User Interface Object Table LABEL DESCRIPTION Phase Test Readouts NULL Report: Phase U/W/V Low/High: Start Test Button Back Button Main Menu Button...
Page 165: System Test Menu 2
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: System Test Menu 2 User Interface Object Table LABEL DESCRIPTION Stride Sensor Test Button (TR only) Displays Stride Sensor Test Screen and executes the stride sensor test External Serial EE Test Button CASFE Network Test / Status Button Displays CSAFE Network Test / Status Screen and executes the CSAFE CSAFE Loopback...
Page 166: Stride Sensor Test (Tr Only)
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Stride Sensor Test (TR only) User Interface Object Table LABEL SPECIFICATION User Status Shows the detection status of a user on the belt (User Detected On Belt or User Not Detected Adjust Belt Stop Stride Sensor System Average...
Page 167: External Serial Ee Test
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: External Serial EE Test User Interface Object Table LABEL SPECIFICATION External Serial EE Test Button This test will verify the proper operation of the serial EE storage chip located on the Back Button Main Menu Button...
Page 168: Csafe Network Test Or Status
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: CSAFE Network Test or Status User Interface Object Table LABEL SPECIFICATION Information Readouts Rx Packets: Tx Packets: Timeout Timer: CSAFE State: Previous Bads: Displays the number of bad requests Net Down Timer: ID Length: Timeout Period: Up-List: CSAFE Version Readouts...
Page 169: Csafe Loopback Test
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: CSAFE Loopback Test User Interface Object Table LABEL SPECIFICATION Instructions Displays the seven steps instructions to perform the CSAFE Loopback Test Log CSAFE Loopback Status Displays the status of the loopback Back Button Main Menu Button NOTE: This test is used to verify the console’s CSAFE port and to provide instructions on how to use and diagnose...
Page 170: Information Menu
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Information Menu User Interface User Interface Object Table Object Table LABEL LABEL DESCRIPTION DESCRIPTION Statistics Button Statistics Button Software Versions Button Software Versions Button Main Motor Information Button Main Motor Information Button Lift Motor Information Button Lift Motor Information Button Belt / Deck Information Button Belt / Deck Information Button...
Page 171: Information Statistics
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Information Statistics User Interface Object Table LABEL DESCRIPTION Information Readouts POWER-UP COUNT: TOTAL HOURS: TOTAL MILES: BELT HOURS: BELT MILES: LIFT HOURS: CHANGE WORKOUTS: Show the total number of times this feature was QUICK: MANUAL: HILL:...
Page 172 Appendix M051-00K65-A003 Information Statistics Object Table LABEL DESCRIPTION Information Readouts SPORT TRAINING 5K: Shows the total number of times this program was SPORT TRAINING 10K: Shows the total number of times this program was SPORT TRAINING: LF FIT TEST: GERKIN: Nike + iPod Rejected: Shows the total number of times this feature was ®...
Page 173: Software Versions
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Software Versions User Interface Object Table LABEL DESCRIPTION Readouts Base Assembly Serial #: Console Serial #: Console Version / Part #: Displays the software version number and part Motor Version / Serial #: Displays the software version number and part LifePulse Version: ®...
Page 174 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Main Motor Information (TR Only) User Interface Object Table LABEL DESCRIPTION Readouts Export To USB Button Back Button Main Menu Button Shutdown Errors Machine Health Info records events that have not stopped the motor that the system recovered from, but may be an When analyzing the Main Motor Information keep in mind that a Shutdown Error actually caused the belt to stop in a safe...
Page 175: Main Motor Information (Tr Only)
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Main Motor Information (TR Only) Shutdown Errors Machine Health Info records events that have not stopped the motor that the system recovered from but may be an When analyzing the Main Motor Information keep in mind that a Shutdown Error actually caused the belt to stop in a LABEL DESCRIPTION PLL Clock Lost...
Page 176 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Main Motor Information (TR Only) LABEL DESCRIPTION Temperature Trips If the current limit reduction scheme fails to control the module temperature, 100c CAUSE ACTION Clean in and around the compartment and insure the above conditions are not Over-V Powerdowns If the bus voltage is over 460v and the motor is running, this mode will disengage the motor by gradually removing the drive voltage over a period of approximately...
Page 177 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Main Motor Information (TR Only) LABEL DESCRIPTION Hardware I-Trips The hardware overcurrent limit has been hit consistently for over 250ms, which CAUSE ACTION Running Errors If after four seconds the motor hasn’t drawn over 1a motor current this error will CAUSE ACTION Dynamic I-Trips...
Page 178 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Main Motor Information (TR Only) Machine Health Info LABEL DESCRIPTION Drive Low-V Hits This mechanism, which detects low power supply voltage to the power driver CAUSE ACTION many are present PLL Lost Lock If the phase locked loop circuitry detects a mismatch in desired speed this hit will CAUSE ACTION...
Page 179 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Main Motor Information (TR Only) LABEL DESCRIPTION Communication Hits CAUSE normal because of occasional power sequencing differences or drive and incline ACTION Communication Noise Hits CAUSE ACTION Dynamic Start I-Hits appropriate motor rpm drop will be commanded to try to keep the current within CAUSE ACTION Hardware I-Hits...
Page 180 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Main Motor Information (TR Only) LABEL DESCRIPTION Phase I-Hits The largest individual peak phase current has exceeded 17a; this is relatively CAUSE Users intentionally stomping on the belt can cause these and are considered ACTION RMS I-Hits appropriate motor rpm drop will be commanded to try to keep the current within...
Page 181 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Main Motor Information (TR Only) Maximums LABEL DESCRIPTION Motor Minutes Power & External Resets COP Resets Phase V Max Phase W Max Phase U Max NOTE: The above three should always be approximately the same within Bus Voltage Max Frequency Delta Max Amplitude Delta...
Page 182: Lift Motor Information (Tr Only)
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Lift Motor Information (TR Only) User Interface Object Table LABEL DESCRIPTION Readouts Incline Range and Lift Time: Export To USB Button Back Button Main Menu Button...
Page 183: Belt / Deck Information (Tr Only)
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Belt / Deck Information (TR Only) User Interface Object Table LABEL DESCRIPTION Statistics Readouts Total Treadmill Hours: Total Treadmill Miles: Belt Hours: Belt Miles: Event History Export To USB Button Back Button Main Menu Button NOTE:...
Page 184: Date And Time Information
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Date and Time Information User Interface Object Table LABEL DESCRIPTION Date and Time Information Calendar: Shows the current system date and time Mode: AM/PM: Time Zone: Shows the set time zone for the system and allows user to view all Cancel Button...
Page 185: System Errors
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: System Errors User Interface Object Table LABEL DESCRIPTION Error Readouts Error #: Displays the number of the error log (last/most recent error log is shown at the Type: Displays the type of error (see Details section for an expanded description of the Occurrences: Time Stamp: Total System Errors:...
Page 186: Maintenance Information
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Maintenance Information User Interface Object Table LABEL DESCRIPTION Maintenance Information Repair #: Readouts Type: Time Stamp: Total System Repairs: Details: Clear System Repairs Displays a pass code entry pop-up and allows the user to enter a correct pass code Button Export To USB Button Back Button...
Page 187: Usage Log Report
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Usage Log Report User Interface Object Table LABEL DESCRIPTION Usage Log Readouts MPH: Weight 0 – 400: Displays and report records of weight usage ranges from 0 – 400 Export To USB Button Back Button Main Menu Button NOTE:...
Page 188: Channel Usage Log
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Channel Usage Log User Interface Object Table LABEL DESCRIPTION Channel Usage Log Channel Index: Readouts Channel Name: Hours Watched: Displays and report the number of hours watched per channel for all Reset Hours Button Export To USB Button Back Button Main Menu Button...
Page 189 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: User Interface Object Table LABEL DESCRIPTION Manager Button Manufacturer Button Video / FM Radio Button Custom Workouts Buttons Button Export / Import Settings Button VIVO / Network Button Clock Button Create Your Own Back Button Main Menu Button...
Page 190 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: User Interface Object Table LABEL DESCRIPTION Language Units Maximum Speed (TR only) Minimum Speed (TR only) Workout Duration Basic Mode: Advanced Mode: Peak Time Max Workout Duration: Allows the manager to specify the max workout Off-Peak Time Max Workout Duration: Allows the manager to specify the max workout Peak Time 1 &...
Page 191 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: User Interface User Interface Object Table Object Table LABEL SPECIFICATION Activity Zone 3 Speed Keys (TR only) Fit Test Plus Virtual Trainer System Sounds Pause Time Max % Incline Marathon Mode Telemetry Accel Rate 3 Decel Rate 3 Custom Message Allows the manager to enable or disable the scrolling custom message on the Attract...
Page 192: Debug Info
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: User Interface Object Table LABEL DESCRIPTION Drive Ratio Smart Stop Adjust (TR only) Used to change or enter the smart stop (Stride Sensor trigger point) adjustment LifePulse ® Used to turn on/off the LifePulse ®...
Page 193 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: User Interface Object Table LABEL DESCRIPTION Mem Load Reset Count Drive Ratio Smart Stop Adjust (TR only) Belt Minutes LifePulse ® Used to turn on/off the LifePulse ® Model DEBUG INFO HC12 Reset Count LP PC Communication Advanced Button Displays the pass code entry screen and if a correct pass code is entered, the system...
Page 194 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Object Table LABEL DESCRIPTION Exit Application Button Clear Accum Data Button Clear System Errors Button Erase Local EEPROM Used to erase the Electrically Erasable Programmable Read-Only Memory (Application Button settings and logs stored in the console) and automatically reset the console after the Erase External Serial EE Used to erase the frame Electrically Erasable Programmable Read-Only Memory Button...
Page 195 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: User Interface Object Table LABEL DESCRIPTION Video Video Setup Button Video Channel Favorites Button Video Channel Name / Sort Button Secure Channel Button Promo Channel Setup Button FM Radio Setup Button Back Button Main Menu Button Main Menu Button...
Page 196: Video Setup Screen
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Video Setup Screen User Interface Object Table LABEL DESCRIPTION Picture Setup Allows the manager to setup the TV picture by adjusting the Brightness, Contrast, Channel Up/Down Video Format Allows the manager to change the video format by selecting the country, format of the Antenna Setup Channel Setup Start Button: Enables if the Auto radio button is selected and allows the manager to...
Page 197: Channel Name / Sort Setup Screen
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Channel Name / Sort Setup Screen User Interface Object Table LABEL DESCRIPTION Channel Name / Sort Setup Ch # / Sort Order: Displays the channel number in a sort order from low to high and Name: Presorted Ch #: Valid:...
Page 198: Secure Channel Setup Screen
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Secure Channel Setup Screen User Interface Object Table LABEL DESCRIPTION Secure Channel Channel Allows the manager to specify the secure channel number or change an existing secure Button Name Password Allows the manager to specify/change a password required to view the secure channel OK Button Cancel Button...
Page 199: Promo Channel Setup Screen
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Promo Channel Setup Screen User Interface Object Table LABEL DESCRIPTION Promo Channel Setup Promo Channel Advanced Promo Channel Allows the manager to select Promo Channel as the starting channel or specify the time Settings OK Button Cancel Button...
Page 200: Fm Radio Setup Screen
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: FM Radio Setup Screen User Interface Object Table LABEL DESCRIPTION FM Radio Setup Preset Setup Allows the manager to enable/disable the preset or to set the preset to Auto or Manual Start: Manual: Allows the manager to manually select the add/delete button, to add or delete Ch UP/DOWN arrow keys: Back Button Main Menu...
Page 201: Custom Workouts Screen
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Custom Workouts Screen User Interface Object Table LABEL DESCRIPTION Password Allows the manager to enable/disable the password protection for gaining access to the View button: Change button: Enter Name Button Displays the Enter Channel Name keyboard and allows the manager to enter a channel Back Button Main Menu...
Page 202: Export / Import Settings
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Export / Import Settings User Interface Object Table LABEL DESCRIPTION Settings Allows the manager to select All Settings or TV and Radio Settings Only to be exported Export Setting To USB Stick Button: Exports all settings or TV and Radio Settings Import Settings From USB Stick: Imports all Settings or TV and Radio Settings Only Back Button Main Menu...
Page 203: Create Your Own Screen
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Create Your Own Screen User Interface Object Table LABEL DESCRIPTION Create Your Own Back Button Main Menu...
Page 204 Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: User Interface Object Table LABEL DESCRIPTION Network Edit VIVO Preset Allows the manager to enable/disable the ability to edit VIVO preset if the VIVO Network VIVO Lockout Allows the manager to enable/disable the VIVO Lockout feature if the VIVO Network is Other None Back Button...
Page 205: Clock Setup (Date And Time Information)
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Clock Setup (Date and Time Information) User Interface Object Table LABEL DESCRIPTION Date and Time Information Calendar: Shows and allows the manager to change the current system date and time Mode: Indicates and allows the manger to change the current time format in 12 Hour or AM/PM: Time Zone: Shows the set time zone for the system and allows the manager to view or OK Button...
Page 206: Maintenance
Appendix M051-00K65-A003 Engage / Inspire Console Diagnostic: Maintenance User Interface Object Table LABEL DESCRIPTION Replacing Belt and Deck Replacing Console Replacing Motor Controller Replacing GBC Allows the technician to indicate the replacement of the unit’s generator break controller Replacing Stop Switch Replacing Overlay Bezel Replacing Main Motor Allows the technician to indicate the replacement of the unit’s main motor (TR Only)
Page 207: Error / Info Messages
Appendix M051-00K65-A003 Error / Info Messages Overview The following table lists the error or informational messages a user or service can see including a description of what they MESSAGE DESCRIPTION POSSIBLE CAUSE SECTION PAGE application was Application missing Reload application using USB setup reload using USB "Interface board in...
Page 208 Appendix M051-00K65-A003 Error / Info Messages MESSAGE DESCRIPTION POSSIBLE CAUSE SECTION PAGE "Module has detected has detected Replace the M/C with that an invalid DSP one with the correct RetroFit DSP MC DSP motor controller motor controller has RetroFit controllers are not to be used on This is a prompt to The prompt will...
Page 209 Appendix M051-00K65-A003 Error / Info Messages MESSAGE DESCRIPTION POSSIBLE CAUSE SECTION PAGE Lost communications Broken communication with the motor communication lines, Check/replace timeout (motor JW3 installed on cabling down to the communication causing intermittent operation from loose Motor controller M/C compartment Clean the M/C motor controller error shut down due...
Page 210 Appendix M051-00K65-A003 Error / Info Messages MESSAGE DESCRIPTION POSSIBLE CAUSE SECTION PAGE Line cord is not motor controller Line voltage dropped securely plugged into is solidly plugged into error (low voltage the wall receptacle detected) to sustain proper Loose/intermittent Contact an electrician Machine is not to diagnose/correct a plugged into a proper...
Page 211 Appendix M051-00K65-A003 Error / Info Messages MESSAGE DESCRIPTION POSSIBLE CAUSE SECTION PAGE Indicates the board lost Verify connection board has and then regained from console’s rear gone through an plastic to 92353 Polar This can be caused by electrostatic that the lower right screw (viewed from rear) that holds the console to the base...
Page 212 Appendix M051-00K65-A003 Error / Info Messages MESSAGE DESCRIPTION POSSIBLE CAUSE SECTION PAGE has decoded Faulty Activity Zone Check proper operation of keypad System aborts in diagnostics and Reported if the motor Line voltage low, unit Check belt & deck for controller was unable overloaded;...
Page 213 Item Numbers: 95T-DOMHX-xx, 95T-DOMLHX-xx, 95T-INTHX-xx, PCST-DOMXX-xx Alpha Codes: TWT,TET, PCT,PST,PET...
Page 214 Table of Contents...
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Page 241 le t a a s PCST-DOMHX- PCST-DOMLX- PCST-INTHX- PCST-DOMHX-...
Page 243 PCST-DOMLX- PCST-INHX-...

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