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Summary of Contents for MPM Econergy
- Page 1 ORIGINAL MANUAL User and service manual MPM Econergy MPM PROJEKT MARCIN NYKIEL Producent Kotłów Ekologicznych BIURO@MPM-KOTLY.PL +48 795 999 555 WWW.MPM-KOTLY.PL...
- Page 2 The person authorized to issue the technical documentation: By signing this document, we declare with full responsibility that the water heating boiler for solid fuels with automatic pellet feeding : MPM ECONERGY, secured in an open or closed system, manufactured by our company. Type: MPM ECONERGY...
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Page 3: Table Of Contents
Table of Contents 1. Introduction 1.1. General description of the boiler 1.2. Description of the intended use 1.3. Standards met by the boiler 2. Building 2.1. Division into variants 2.2. The principle of operation of individual modules 2.3. Division into power series 3. -
Page 4: Introduction
PLUM. 1.1. General description of the boiler The MPM ECONERGY boiler is a water boiler for solid fuel - pellets . Possible heating media are glycol and water. It is available in various construction and range of this power (for a detailed description available in Chapter 2 ). -
Page 5: Description Of The Intended Use
Figure 2 - Main parts of the boiler (example W) Table I - List of the main parts of the boiler component function / application / description EXCHANGER burner Conversion of fuel into thermal energy Exhaust outlet (flue) Flue gas discharge to the chimney system Door Cleaning the boiler Back cover... -
Page 6: Standards Met By The Boiler
500 kW ● MACHINERY DIRECTIVE 2006_42_EC 2. Building 2.1. Division into variants The MPM ECONERGY water boiler is a device with a modular structure. It consists of an exchanger, a container an automatic ash removal system . Figure 3 shows the division of the boiler into individual modules. -
Page 7: The Principle Of Operation Of Individual Modules
The modular structure of the boiler enables its availability in two different variants: 1. Exchanger 2. Exchanger + tank - controller: ecoMAX920 – controller: ecoTOUCH 860-P3-C Figure 4 - Exchanger Figure 5 – Exchanger + tank 2.2. The principle of operation of individual modules 1. -
Page 8: Division Into Power Series
5.4. 2.3. Division into power series The MPM ECONERGY boiler is available for several different powers (series of types) . Depending on the power of the boiler, different burners of the appropriate series are used. The boiler uses ROTARY type pellet burners from Kipi. Table II shows the division of the boiler into power series with the burner used. -
Page 9: Technical Specifications
3. Technical Specifications 3.1. Summary of overall dimensions Figure 8 – Boiler overall dimentions Table III - List of dimensions of the boiler series of types ECONERGY ECONERGY NAME DIMENTION UNIT ECONERGY ECONERGY ECONERGY 1455 1455 1655 1034 1134 1234 Flue diameter φ... -
Page 10: Technical Parameters
3.2. Technical parameters Table IV - List of boiler technical parameters Parameter Value Unit Name of boiler ECONERGY ECONERGY ECONERGY ECONERGY ECONERGY Boiler nominal power Thermal power range 3-10 4,5-15 6-20 7,2-25 8,4-28 The required exhaust draft MINIMUM 0,15 mbar... -
Page 11: Transport Of The Boiler
4. Transport of the boiler WARNING! It is forbidden to transport the boiler filled with water and / or fuel. Empty the boiler before transport! 4.1. Delivery of the boiler The boiler is supplied by the manufacturer on a Euro pallet with standard dimensions of 1200x800 mm. -
Page 12: Unloading From The Pallet
4.2. Unloading from the pallet Steps when removing the boiler from the pallet: 1. Cut the bandages and remove the mounting angles 2. Unwrap the cauldron from the foil 3. Dismantle the ash container 4. Hold the boiler from below with straps or rope Figure 10 - Removing the boiler from the pallet (W, WZ) WARNING! Dismantle the ash pan before removing the boiler from the pallet. -
Page 13: Installing The Boiler
5. Installing the boiler WARNING! - SAFETY INFORMATION ● Assembly, installation and first start-up of the boiler must be performed by a trained / authorized specialist in this field, ● Be sure to use gloves during assembly. The boiler must be installed before its start-up. The stages of installing the boiler should be carried out in the following sequence: a) Place the boiler in a suitable place and at appropriate distances from the walls, b) If necessary, change the side of door assembly,... -
Page 14: Fitting The Burner To The Boiler
Figure 11 - The minimum dimensions of the walls of A = 0.5 m B = 10m, C = 0.8 m, D = 0.6 m WARNING! - INFINITION INFORMATION All combustible materials (pellet fuel and others) should be kept at a safe distance from the boiler. 5.2. -
Page 15: Change Of Door Assembly Sides
5.3. Change of door assembly sides WARNING! Before removing the door, first remove the burner. The manufacturer can supply the boiler with the door that opens to the right or left. If necessary, the installer or user can change the door hinge side. Figure 13 shows how to remove or install the door. -
Page 16: Disconnecting The Chimney Installation
It is not allowed to connect any additional devices to the flue to which the boiler is connected, nor to use it additionally for other purposes (e.g. ventilation). The chimney system to which the MPM ECONERGY boiler is to be connected should meet the applicable regulations standards. - Page 17 Figure 14 - Connection to the chimney system Figure 15 - Connection to the chimney system - inclined 1 - simple 1 - Chimney duct; 2 - Chimney - Chimney; 2 - Chimney cleaning; 3 - Insulated cleaning; 3 - Insulated connection to the chimney connection to the chimney ATTENTION! The connection of the chimney with the flue should be flexible or...
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Page 18: Connecting To The Heating System And / Or Hot Water System
(DHW) installation . Boiler connector (see Figure 16) should be connected to the water installation in accordance with the figures below: Figure 16 - Boiler connection stubs to the water system Table V - Description of connectors for connecting the boiler to the water system ECONERGY 10 ECONERGY 20 ECONERGY 30 Name... - Page 19 boiler connected installation many different ways. The installation should be performances by trained / authorized specialist in this field . Below are presented exemplary diagrams of possible connections of the boiler. 1. Connecting the boiler in a closed system Figure 17 - Diagram of DHW and HW circulation - closed system: 1 - boiler, 2 - DHW exchanger, 3 - central heating heaters, 4 - DHW circulation pump, 5 - central heating circulation pump, 6 –...
- Page 20 Figure 18 - Diagram of DHW and HW circulation - closed system with a cooling coil: 1 - boiler, 2 - water exchanger, 3 - heaters HW, 4 - hot water circulation pump, 5 - circulating pump CH, 6 – circulation pump , 7 –...
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Page 21: Connecting To The Electrical Installation
5.6. Connecting to the electrical installation WARNING! Electrician qualifications (up to 1kVA) are required to connect the heating system devices (pumps, actuators, pump groups, solenoid valves). WARNING! - SAFETY INFORMATION Before connecting the boiler, make sure to that boiler is disconnected from any source of voltage! The boiler is powered by alternating current 230V / 50Hz . - Page 22 Boiler accessories should be connected to the controller ecoTOUCH860-P3-C: in accordance with the diagram below: Figure 21 - Diagram of electrical connections of the controller : λ - Lambda probe module, B - module for additional heating circuits, BH - upper buffer temperature sensor, type CT4, BL - lower buffer temperature sensor, type CT4, PLS - fuel level sensor, T - thermostat room (make- break ), H - voltage output to control the R reserve boiler or to signal alarms AL , RELAY - 12VDC relay, DZT - boiler door opening sensor, RP - ecoSTER TOUCH room panel with a room thermostat function, P - control panel, HW - DHW...
- Page 23 Boiler accessories should be connected to the controller ecoMAX920: in accordance with the diagram below: Figure 22 - Diagram of electrical connections of the controller : L N PE temperature sensor, 230V ~ mains supply, CPU - control, FU – fuze, STB -to a input o safety temperature limiter, FH - main feeder, CF - burner blower fan, VF - exhaust fan, SC - burner cleaning rotary motor, IG - igniter, FB - burner feeder, CP - DHW circulation pump, BP - boiler pump, DH - DHW pump, PM - mixer 1 pump, SM - mixer 1 actuator, RT - ecoSTER TOUCH room panel with a room thermostat function, λ...
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Page 24: Using The Boiler
6. Using the boiler Boiler operation includes activities related boiler start-up, preparation for commissioning, operation modes, extinguishing and cleaning. These steps should be performed in the following order: a) Filling the boiler with mains water b) Filling the fuel container with pellets (including filling the feeder pipe) (WZ) c) Start-up and setting of operating modes d) Putting out the boiler e) Cleaning the boiler... -
Page 25: Filling The Hooper And Feeder (Wz)
6.3. Filling the hooper and feeder (WZ) WARNING! Filling the feeder is necessary before the first start, or when the pellet tank is empty and the burner is restarted. Prepare the container and feeder for boiler operation: 1. Fill the hopper with pellets - as shown in the picture below. Figure 23 - Filling the hopper with pellets : 1 - opening of the hopper flap, 2 - bag with pellets, 3 - Charging opening (dimensions - >... - Page 26 Figure 24 - Filling the feeder After filling around the feeder wait until the auger is administered pellet within 2-3 minutes (in order to properly fill the tray). For this purpose, it is best to place a container under the downpipe into which the pellets will fall .
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Page 27: Boiler Start-Up And Shutdown
All pellets that have fallen into the container should be weighed. The result is the mass of pellets that should be entered into the controller: Main menu> Boiler settings> Power modulation> Feeder> Fuel mass in the test WARNING! Feeder test is necessary for proper regulation and operation of the burner. -
Page 28: Modes Of Operation
Figure 26- Checking the installation of the spiro pipe and tightness of the boiler door start boiler, controller select: Main Menu> boiler > Set temperature of the boiler, - Enter the temperature we want to reach and maintain the boiler - >... -
Page 29: Cleaning The Boiler
6.6. Cleaning the boiler WARNING! - SAFETY INFORMATION Switch the boiler off before cleaning ● Wait until the furnace cools down - risk of burns ● WARNING! - DANGER OF BURNING !!! Switch the boiler off before cleaning ● Use protective clothing (gloves, goggles) ●... - Page 30 Figure 28- Cleaning the combustion chamber 3. Cleaning the back chamber (W, WZ) Figure 29 – Cleaning the back chamber 4. Burner cleaning Detailed description in attached burner manual.
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Page 31: Inspection, Service Activities And Maintenance Recommendations
7. Inspection, service activities and maintenance recommendations Service inspection recommended once a year by the installer / authorized boiler or burner service. The scope of service activities includes: Burner cleaning, ● ● Verification for condensation and tightness, Boiler gas tightness verification. ●... -
Page 32: Procedure In The Event Of A Failure
Figure 30 - Security of the door handle WARNING! Do not interfere with this system in any way, do not press the spindle manually - only the handle is for "system operation". 3. Burner temperature sensor - Details in the burner manual 4. - Page 33 "Exceeding the of the burner flame from the The alarm can only be cleared by the maximum feeder combustion chamber (default user. temperature" Verify the value of the chimney draft and take any measures to increase it - by Insufficient chimney draft. changing the chimney system or using an exhaust fan Slag or ashes in the furnace...
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Page 34: List Of Boiler Parts
9. List of boiler parts Table XI - List of spare parts Name of the element Handle to lock the cat door Hook for the boiler door W2.1 Limit switch / connection Exchanger - Hinge strip Exchanger - ash drawer EcoMax 860 controller W6.1 DIN TH-35 rail mounted... - Page 35 Figure 31 – Classification of boiler part...
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