Sealey VS2083 Instructions
Sealey VS2083 Instructions

Sealey VS2083 Instructions

Fuel injector puller & service kit for vag 24pc

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
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manual
1.
SAFETY
WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.
WARNING! Petrol fumes and battery gases are explosive, DO NOT smoke or allow a naked flame or sparks in the work area.
Keep a dry chemical (class B) fire extinguisher near to the work area.
9
Avoid fire hazard by using caution when disconnecting fuel lines, as some spillage is inevitable.
9
DO NOT let fuel spill onto a hot engine.
8
Before repairing the fuel system, turn off the ignition switch and disconnect the battery as per manufacturer's procedure. Never
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disconnect the battery while the engine is running.
WARNING! Wipe up fuel spills immediately.
DO NOT use tools if damaged.
8
Maintain tools in good and clean condition for best and safest performance.
9
Ensure that a vehicle which has been jacked up is adequately supported with axle stands.
9
Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
9
Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
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Keep children and unauthorised persons away from the work area.
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DO NOT attempt to start engine with the injectors removed.
8
Always display a warning notification on steering wheel when engine components have been removed.
9
Account for all tools and parts being used and DO NOT leave them in or near the engine.
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Ensure all pieces are returned to the case and store this in a safe, dry, childproof location.
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IMPORTANT: These instructions are provided as a guide only. Always refer to the vehicle manufacturer's service instructions, or a
proprietary manual, to establish the current procedure and data.
WARNING: The warnings, cautions and instructions in this manual cannot cover all possible conditions and
situations that may occur. It must be understood that common sense and caution are factors which cannot be
built into this product, but must be applied by the operator.
2.
INTRODUCTION
Comprehensive kit designed for quick and easy removal of injectors and injector seals. For petrol and diesel injectors and injector seals
on 1.4SDi/TDi, 1.9D/SF/TDi/TDi(PD), 2.0Ti/TDi(PD), 2.8TDi(PD) and FSi injectors found on VAG engines. Equivalent OEM number
T10133 and T10163. Supplied in a storage case.
3.
SPECIFICATION
MODEL NO:
VS2083 DIESEL
Applications:
1.4 SDi/TDi | 1.9D/SDi/TDi (PD) | 2.0TDi (PD) 4-valves 2.5 TDi 2.5TDi (PD) | 2.8TDi (PD) 2.7/3.0TDi (PD.
Contents:
Large Injector Remover, 2-Leg Injector Remover, Injector Remover Adaptor (x3), Slide Hammer, 300mm Slide
Hammer Extension Bar, 110mm Slide Hammer Extension Bar, Cleaning Brush, Teflon®Ring Assembly Cone,
Teflon®Ring Assembly Sleeve, Teflon® Ring Calibration Sleeve (x2), Injector Installer, Teflon® Ring Spacer Sleeve,
Support Ring Locking Plate, Support Ring Assembly Cone, Support Ring Calibration Sleeve, Injector Remover
Bridge, Support Ring Calibration Sleeve, Offset Adaptor, Hook Adaptor, 22mm Adaptor, 17mm Adaptor
Nett Weight:
3kg
NOTE: Although the injectors don't suffer seizure like other types, the removal can be tricky due to limited space. This can sometimes
lead to technicians using unsuitable tooling which can result in damage to the injectors themselves or the solenoids. The set is
supplied in a sturdy blow mould case.
© Jack Sealey Limited
FUEL INJECTOR PULLER & SERVICE KIT FOR
VAG 24PC
MODEL NO:
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Original Language Version
VS2083
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protection
VS2083 Issue 1
14/01/2025

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Summary of Contents for Sealey VS2083

  • Page 1 VS2083 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 2-1,2-2 onto slide hammer shaft 4. VS2083 Issue 1 14/01/2025 ©...
  • Page 3 6.1. Technical Description 6.2. VS2083 FSi Injector Remover/Installer and Service Kit contains the specialised tools required for the removal and installation of the high pressure injectors from the current FSi/TFSi engines fitted in AUDI, SEAT, SKODA and VOLKWAGEN models. 6.3.
  • Page 4: Removing Injector

    7.8. Remove the support ring off the injector, select the appropriate combination of removal tools from the VS2083 kit and fit them on to the injector in the groove position provided.
  • Page 5: Injector Installation

    NOTE: Apply a thin coating of clean engine oil on the new fuel rail ‘O’ Ring prior to installing it on to the injector. 8.3.11. Some injectors have a retaining spring and special tools from the VS2083 Kit (as listed below) are required to fit the support ring to the correct depth - Example 3.6 V6 FSi engines (fig.14).

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