Sealey VSE5951.V2 Instructions Manual
Sealey VSE5951.V2 Instructions Manual

Sealey VSE5951.V2 Instructions Manual

Timing tool kit - for vag, dodge, ford, mitsubishi - 1.2d/1.4d/1.6d/1.9d/2.0d - belt drive

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear Eye
Instructions
Protection
1. SAFETY
WARNING! Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective
Equipment is available from your Sealey stockist.
WARNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to
when using tools.
DO NOT use tools if damaged.
8
Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.
9
Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.
9
Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
9
Account for all tools, parts and components being used. DO NOT leave these in or near the engine. Return tools to suitable
9
storage after use.
These Instructions are provided as a guide only.
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Always refer to the vehicle manufactures' service instructions or a proprietary manual to establish the correct procedure and
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data.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator/
user must apply caution and common sense (good practical sense).
WARNING! Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will
cause damage to the engine.
2. INTRODUCTION
Comprehensive kit covering engine timing and belt replacement on VAG 1.2-2.0D Pumpe Duse and 1.2, 1.6, 2.0D common rail diesel
engines. Also covers these engines fitted in Ford, Dodge and Mitsubishi models. Kit contains crankshaft locking tools for both oval and round
crank gears, camshaft locking pins and tensioner adjustment tools. Supplied in storage case.
Associated Tool:
VSE5852 'Service Position' Front End Support Guide Set.
These guides are required to support the front panel when it is extended to provide increased access space in the engine compartment during
timing belt replacement eg. on Audi A4, A6, VW Passat, and also to carry out various service applications on a number of other VAG models.
OEM Tool Part Numbers: 3369, 3341, U-40050, T10093, T20167, T30092.
© Jack Sealey Limited
TIMING TOOL KIT - FOR VAG, DODGE, FORD,
MITSUBISHI - 1.2D/1.4D/1.6D/1.9D/2.0D - BELT
DRIVE
VSE5951.V2
MODEL No:
Original Language Version
VSE5852 'Service Position' Front End
Support Guide Set.
VSE5951.V2
Issue 1
21/06/23

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Summary of Contents for Sealey VSE5951.V2

  • Page 1 VSE5951.V2 MODEL No: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Table Of Contents

    CBDB, CBDC, CBEA, CCHA, CCHB, CDBA, CDCA, CEGA, CFCA, CFFA, CFFB, CFFD, CFFE, CFGB, CFGC, CFHA, CFHB, CFHC, CFHE, CFHF, CFJA, CGLA, CGLB, CJAA, CJCA, CJCC, CJCB, CJCD, CLCA, CLCB, CLJA, CMEA, CSHA Original Language Version © Jack Sealey Limited VSE5951.V2 Issue 1 21/06/23...
  • Page 3: Vse5951-V2-01

    VSE5951-V2-02 TDC timing marks align at 12 o’clock position. Oval gear (fig.1B). VSE5951-V2-01 - TDC timing marks align at 1 o’clock position. Early engines - hydraulic tensioners (fig.3A) VSE5951-V2-09 Locking Tool VSE5951-V2-04 Adjuster VSE5951-V2-10 Setting Tool Original Language Version © Jack Sealey Limited VSE5951.V2 Issue 1 21/06/23...
  • Page 4: Vse5951-V2-05

    ‘locked’ and removed together with the belt to give access to the timing belt (fig.6). Special tensioner tools required to access tensioner. VSE5951-V2-07 Locking Tool VSE5951-V2-06 Adjuster Original Language Version © Jack Sealey Limited VSE5951.V2 Issue 1 21/06/23...
  • Page 5 To ‘lock’ the camshafts the Pins are pushed through the sprockets and through the sprocket hubs to locate into the timing holes in the cylinder head (fig.10). Original Language Version © Jack Sealey Limited VSE5951.V2 Issue 1 21/06/23...
  • Page 6: Vse5951-V2-09

    Camshaft sprocket bolts should be replaced with new bolts. Original Language Version © Jack Sealey Limited VSE5951.V2 Issue 1 21/06/23...
  • Page 7 Tensioner Locking Pin can be removed and the removed. tensioner is turned clockwise until a position is achieved where the pointer is aligned with the “notch” in the back plate (fig.15). Original Language Version © Jack Sealey Limited VSE5951.V2 Issue 1 21/06/23...
  • Page 8 5mm. to the right of the “notch”. This will correct after the engine has run for a short time (fig.19). Original Language Version © Jack Sealey Limited VSE5951.V2 Issue 1 21/06/23...
  • Page 9 Check that the belt tensioner pointer is centred (or a maximum of 5mm. to the right) in the “notch” in the back plate (fig.22). Original Language Version Original Language Version © Jack Sealey Limited © Jack Sealey Limited VSE5951.V2 Issue 1 21/06/23...
  • Page 10 Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...

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Vse5951

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