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Jinko Solar PV-JK03M2 Installation Manual

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Installation Manual
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Cable Connector
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Summary of Contents for Jinko Solar PV-JK03M2

  • Page 1 Installation Manual for PV-JK03M2 Series Cable Connector...
  • Page 2 Abbreviations A: Amper. Unit of current. AC: Alternating Current. AWG: American Wire Gauge. DC: Direct Current. e.g.: exempli gratia (for example). IEC: International Electrotechnical Commission. IP: Ingress Protection. mm: Millimeter. Unit of length. mΩ: Mili ohms. Unit of resistance. N: Newtons. Unit of force. Nm: Newton meter.

  • Page 3: Table Of Contents

    Table of Contents Products Overview ......................1 Tools and Parts Overview ....................2 Technical Data ........................3 Tools Instruction ........................4 Stripping Tool JKT-01 ........................4 Crimping Tool JKT-02 ........................4 Assembly Tool JKT-06 ........................5 Installation Instruction ......................6 Cable Preparation ........................

  • Page 4: Products Overview

    1. Products Overview Figure 1. Exploded view of JK03M2 connector. 1 O Ring 2 Male Housing 3 Cable Gland 4 Gland Nut 5 Female Terminal 6 Female Housing 7 Male Terminal Table 1. Connector parts.

  • Page 5: Tools And Parts Overview

    2. Tools and Parts Overview Item Tool Type Tool Name Picture JKT-01 Stripping Tool JKT-02 Crimping Tool Assembly Tool JKT-06 Open-end-Wrench JKT-04 Universal Tool 4JB03M31005 Dust Plug 4JB03M31007 JKT-08 Torque Wrench Table 2. List of tools.

  • Page 6: Technical Data

    3. Technical Data PV-JK03M2 / xy (Plug+Socket) (IEC) Type Name or Model Number PV-JK03M2 Series (PV-JK03M2-F/xyab and PV-JK03M2-M/xyab) (UL) 1500V DC / 2000V DC (IEC) Rated Voltage 1000V DC / 1500V DC / 2000V DC (UL) 6000 V (1000 V DC)

  • Page 7: Tools Instruction

    4. Tools Instruction Stripping Tool JKT-01 The Stripping Tool-JKT-01 (Figure 2) is applicable to 2.5 mm² (14 AWG), 4.0 mm² (12 AWG) and 6.0 mm² (10 AWG) cables. There is one stripping tool JKT-01 per tool set. Function: Cutting the wire insulation (exposing the copper wire). Figure 2.

  • Page 8: Assembly Tool Jkt-06

    Assembly Tool JKT-06 There are two Assembly Tool -JKT-06 (Figure 4) per tool set. Function: Assembling and disassembling connectors. Figure 4. Assembly Tool JKT-06...

  • Page 9: Installation Instruction

    According to different specifications of cables, please select the appropriate configuration from Table 4: Conductor cross section Connector configuration For TÜV For UL PV-JK03M2 / 1y PV-JK03M2 / xAab PV-JK03M2 / 2y PV-JK03M2 / xBab PV-JK03M2 / 2y PV-JK03M2 / xCab...

  • Page 10: Crimping

    Figure 7. Figure 6. Crimping 5.2.1 Crimping Tools a) When crimping with specified crimping tools (e.g. JKT-02), insert striped cable into contact barrel and ensure all conductor strands are captured in the contact barrel. Crimp contact barrel by using the corresponding crimping die (see below pictures from Figure 8 to Figure 12). Check whether the crimping is firm after the crimping was completed (Figure 13).
  • Page 11 Figure 8. Figure 9. Figure 10. d) Insert the stripped wire into the male/female terminal until the cable insulation touches the opening of the male/female terminal. Press the crimping tool completely (see Figure 11 and Figure 12). e) Be sure the crimping is complete and fixed (Figure 13). Figure 11.
  • Page 12 Technical requirement Cross section specification 12AWG / 4mm² 10AWG / 6mm² Crimp Height 2.30±0.20 mm 2.60±0.20 mm Crimp Width 4.00±0.10 mm 4.25±0.10 mm Measurable Crimp Width 1.0*CB≤CBm≤1.1*CB 1.0*CB≤CBm≤1.1*CB Crimp face Ends D ≤ 0.35 mm D ≤ 0.35 mm Burr Height GH ≤...

  • Page 13: Male/Female Terminals Installation

    e) Crimping Tool drawing only for 10 AWG/6 mm cable, for reference (Figure 17 and Figure 18). Figure 17. Up blade. Figure 18. Down blade. Male/Female Terminals Installation a) Insert the crimped male or female terminal into corresponding male or female cable connector until they engage (Figure 19).
  • Page 14 Figure 21 Figure 22. Conductor cross section Tightening torque Table 7. Tightening torque. d) After tightening the gland nut, insert the female connector of the cable into the male connector of the cable until they engage (Figure 23). Check whether the connectors have locked correctly (Figure 24) or not (Figure 25) by pulling them slightly.

  • Page 15: Disconnecting Cable Connector

    Disconnecting Cable Connector a) Insert the forks of a universal tool, such as the JKT-04, into the cable connector buckle (Figure 26). b) Pull the connector with both hands (Figure 26) and separate the female connector from the male connector (Figure 26). Figure 26.

  • Page 16: Installation Warning

    Installation Warning a) If non-specified tools or procedures are used, or connections are not prepared and assembled during installation as Jinko described, the safety and technical data on products are not guaranteed. b) During the transportation and storage, there should be no excessive pressure, impact and other acts of damaging the product.

  • Page 17: Track Record

    Track record Version Date Change 2025.06.04...
  • Page 18 Jiangxi Jinko PV Material Co., Ltd. Add：No.10, Xingye Road, Economic Development Zone, Shangrao, Jiangxi Province, P.R. China Tel.：(+86) 0793-8876086 Postcode：334100 Sales Contact Information: Tel.： （+86）0793-8876028 E-mail：sale.pvm@jinkosolar.com Technician Contact Information: Tel.： （+86）0793-8876018 E-mail： rd.pvm@jinkosolar.com Website：www.jinkopvm.com Note: For detailed component information or confirmation of connector, please contact us at https://jinkosolar.eu/contact/ www.jinkosolar.eu...

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