Jinko Solar PV-JK03M y Series Installation Manual

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连接器安装说明书
PV-JK03M/xy Series
Installation Manual for PV-JK03M/xy Series Cable Connector
版权归晶科光伏所有,未经允许禁止翻印 Copyright Reserved
Rev.:B3

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  • Page 1 www.jinkopvm.com 连接器安装说明书 PV-JK03M/xy Series Installation Manual for PV-JK03M/xy Series Cable Connector 版权归晶科光伏所有,未经允许禁止翻印 Copyright Reserved Rev.:B3...
  • Page 2: Table Of Contents

    www.jinkopvm.com 目录 Catalog 1.产品简介 Products Overview ..........................- 2 - 2.工具及配件简介 Tools and Parts Overview ......................- 3 - 3.技术参数 Technical Data ............................- 4 - 4.工具使用说明 Tools Instruction ..........................- 6 - 5.安装说明 Installation Instruction .......................... - 9 - 5.1 电缆准备...
  • Page 3: 产品简介 Products Overview

    www.jinkopvm.com 1.产品简介 Products Overview 1 O 型圈(O Ring) 5 塑胶螺帽(Gland Nut) 2 公头(Male Housing) 6 插套(Female Terminal) 3 止退端子(Lock Terminal) 7 母头(Female Housing) 4 防水内塞(Cable Gland) 8 插针(Male Terminal) 版权归晶科光伏所有,未经允许禁止翻印 Copyright Reserved - 2 -...
  • Page 4: 工具及配件简介 Tools And Parts Overview

    www.jinkopvm.com 2.工具及配件简介 Tools and Parts Overview Item Tool Type Tool Name Pic. 剥线工具 JKT-01 Stripping Tool 压接工具 JKT-02 Crimping Tool 组装工具 JKT-03 Assembly Tool Open-end-Wrench 通用工具 JKT-04 Universal Tool 防尘塞 4JB03M31005 4JB03M31007 Dust Plug 扭矩扳手 JKT-08 Torque Wrench 版权归晶科光伏所有,未经允许禁止翻印 Copyright Reserved - 3 -...
  • Page 5: 技术参数 Technical Data

    www.jinkopvm.com 3.技术参数 Technical Data 产品型号 Type Name or Model No. PV-JK03M/xy Series 额定电压 1000 V DC/1500 V DC (IEC: PC only for 1000V) 1000 V DC/1500 V DC (UL) Rated Voltage (V DC) 额定绝缘测试电压 6000 V (1000 V DC) 8000 V (1500 V DC) Rated Insulation Test Voltage 30 A (2.5mm²...
  • Page 6 www.jinkopvm.com 防护等极,插合状态 / 未插合状态 IP65/ IP68 (1m, 2h) in mated condition IP2X in unmated condition Degree of Protection, mated / unmated 电缆截面积 1X2.5mm² (14AWG) for y=A; 1X4.0mm² (12AWG) for y=B; Wire Cross Section Area or Cross Section 1X6.0mm² (10AWG) for y=C; Range 1X10.0mm²...
  • Page 7: 工具使用说明 Tools Instruction

    www.jinkopvm.com 4.工具使用说明 Tools Instruction  剥线工具-JKT-01:适用于 )线缆。 2.5mm² (14AWG)、4.0mm² (12AWG)、6.0mm² (10AWG The Stripping Tool-JKT-01 ) cable is applicable to 2.5mm² (14AWG) or 4.0mm² (12AWG) or 6.0mm² (10AWG 一套=1 把 There is one stripping tool JKT-01 per tool set. 作用:裁切电缆线绝缘层(使得铜丝外露) 。 Function: Cutting the wire insulation (exposing the copper wire).
  • Page 8 www.jinkopvm.com  压接工具 适用于 线缆。 -JKT-02: 2.5mm² (14AWG)、4.0mm² (12AWG)、6mm² (10AWG) The Crimping Tool-JKT-02 is applicable to 2.5mm² (14AWG) or 4.0mm² (12AWG) or 6.0mm² (10AWG) cable. 一套=1 把 There is one crimping tool-JKT-02 per tool set. 作用:起到铆接功能,使得电缆线铜丝与金属端子之间的连接与固定。 Function: The connection and crimping between the copper wire and metal terminals are all made by the crimping tool.
  • Page 9 www.jinkopvm.com  组装工具 :一套=2 把;通用工具 :一套=1 把 -JKT-03 - JKT-04 Assembly Tool -JKT-03:There are two assembly tools per tool set. Universal Tool- JKT-04: There is a universal tool per tool set. 作用:用于拆装连接器。 Function: To disassemble the cable connector and disconnect male / female cable connector. 版权归晶科光伏所有,未经允许禁止翻印...
  • Page 10: 安装说明 Installation Instruction

    www.jinkopvm.com 5.安装说明 Installation Instruction 5.1 电缆准备 Cable Preparation  根据不同规格的电缆,请从表 1 中选择适合的配置: According to different specifications of cables, please select the appropriate configuration from table 1: 表1 (Table 1) 导体横截面 连接器配置 Conductor cross section Connector configuration For TÜV & UL PV-JK03M/ xA PV-JK03M/ xB PV-JK03M/ xC...
  • Page 11 www.jinkopvm.com  请勿使用无镀锡的或氧化的导线,推荐使用镀锡的导线。 Do not use untreated or oxidized wire. Tinned wires are recommended.  剥去电缆线端部 L=7-9mm 的绝缘层。 When stripping the cable insulation “L”, 7mm to 9mm in length should be removed on the end of cable.  剥线时请勿切断内部的铜丝。 Do not cut the copper wire inside. ...
  • Page 12 www.jinkopvm.com  将电缆线的端部放至对应的刀口处,并使电缆的端部触碰到固定块(如图 1) 。 Insert cables until the end touches fixed block (Fig. 1).  手用力压紧剥线工具的手柄,最后切除绝缘层(如图 2) 。 Squeeze the handle of the stripping tool by hand, then cut and remove the cable insulation (Fig. 2). Figure 1 Figure 2 版权归晶科光伏所有,未经允许禁止翻印...
  • Page 13: 压接 Crimping

    www.jinkopvm.com 5.2 压接 Crimping 5.2.1 压接工具压接 Tools Crimping  使用专用压接工具(如 )压接时,先将已剥好的线缆线芯放放端子槽内,并确保所有芯线都在端子 JKT-02 槽内,然后将要压接的端子放入压线钳钳口,并对应正确的定位器孔位压接(见图 3 至图 7) ,压接完成后 检查压接是否牢固(如图 8),压接后电缆拉力要求需满足表 2 要求。 When crimping with specified crimping tools (e.g. JKT-02) , insert striped cable into contact barrel and insure all conductor strands are captured in the contact barrel. Crimp contact barrel by using the corresponding crimping die, see below pictures from Fig.3 to Fig.7.
  • Page 14 www.jinkopvm.com  打开压接工具并按住夹子,把插针/插套放在合适的界面区域,转动插针/插套使开口朝上,松开夹子,插 针/插套即被固定(如图 3&4) 。 Open the crimping tool and press the clip. Insert the male/female terminal into appropriate groove until fully seated. To make the opening of the male/female terminal face up (Fig. 3 & 4).  逐渐压压接工具直到插针/插套开口完全接触到压接模(如图 5) 。 Squeeze the crimping tool gradually until the male/female terminal totally touches the crimping mold (Fig.
  • Page 15 www.jinkopvm.com  将电缆线的剥线端插入插针/插套的开口内直到电缆线的绝缘层接触到插针/插套开口处,最后完全压紧压 接工具(如图 6&7) 。 Insert the stripped wire into the male/female terminal until the cable insulation touches the opening of the male/female terminal. Press the crimping tool completely (Fig. 6&7).  检查压接完整且牢固(如图 8) 。 Be sure the crimping is complete and fixed (Fig. 8). Figure 6 Figure 7 Figure 8...
  • Page 16 www.jinkopvm.com 5.2.2 自动压接设备压接 Automatic Machine Crimping  客户用自动铆接设备对线缆进行压接时,建议压接规范如表格 3。 When the customer uses the automatic crimping machine, we suggest that the contact crimping specification should meet the requirements of table 3.  需要定期对压接结构做剖面分析,分析内容应涵盖如下(参考 Fig.9) 。 It is very important to do the section analysis, which contains the items as follows(Fig.9). ...
  • Page 17 www.jinkopvm.com  压接刀具图纸参考(如图 10&11) Crimping Tool Drawing for reference (Fig. 10&11) 上刀模(Up Blade) 下刀模(Down Blade) Figure 10 Figure 11 注意:上述压接刀具图纸仅针对 12AWG/4mm 线缆。 Note: The above crimping tool drawing are only for 12AWG/4mm cable. 版权归晶科光伏所有,未经允许禁止翻印 Copyright Reserved - 16 -...
  • Page 18 www.jinkopvm.com  压接刀具图纸参考(如图 12&13) Crimping Tool Drawing for reference (Fig 12&13) 上刀模(Up Blade) 下刀模(Down Blade) Figure 12 Figure 13 注意:上述压接刀具图纸仅针对 10AWG/6mm 线缆。 Note: The above crimping tool drawing are only for 10AWG/6mm cable. 版权归晶科光伏所有,未经允许禁止翻印 Copyright Reserved - 17 -...
  • Page 19: 插针/插套安装 Male/Female Terminals Installation

    www.jinkopvm.com 5.3 插针/插套安装 Male/Female Terminals Installation  压接好的插针/插套插入到公端电缆连接器/母端电缆连接器内,直至其啮合(如图 14) 。轻轻拉动导线, 检查金属件是否啮合牢固(如图 15) 。 Insert the crimped male or female terminal into corresponding male or female cable connector until they engage (Fig.14). Pull lightly on the lead to check that the metal part has engaged (Fig. 15). Figure 14 Figure 15 ...
  • Page 20 www.jinkopvm.com  使用工具或扭矩扳手顺时针旋转扭紧螺帽,拧紧力矩必须适合于每种具体情况下使用的光伏电缆(拧紧力 矩建议参考表 4) 。 不可将螺帽强拧至本体底部, 要求最小保留 0.8mm 以上的间隙, 避免螺帽损坏及变形 (如 图 17) 。 Using a tool or torque wrench to tighten the nut clockwise, while the tightening torque must be adapted to the solar cable used in each specific case (Tightening torque refer to Table 4). Do not turn the nut to the bottom of the body, and a minimum clearance of 0.8mm or more is required to avoid damaging and deformation of the nut (Fig.
  • Page 21: 连接器拆卸 Disconnecting Cable Connector

    www.jinkopvm.com 5.4 连接器拆卸 Disconnecting Cable Connector  使用通用工具带有插销的一端插入连接器的卡扣位置(如图 20) 。 Insert the forks into the buckle of the cable connector by the universal tool (Fig. 20).  用左右手分别拉拔连接器,即可分开公母电缆连接器(如图 21&22)。 Pull the cable connector by hand respectively. The cable connector can now be separated (Fig. 21&22). Figure 20 Figure 21 Figure 22...
  • Page 22: 安装提示 Installation Warning

    www.jinkopvm.com Figure 23 注意:请参考电缆生产商的最小弯曲半径的详细说明。 Note: Please refer to detailed description of cable manufacturers for minimum bending radius. 5.6 安装提示 Installation Warning  在自行安装时,如果所用的部件和工具不是 Jinko 官方指定的,或者没有按照官方要求进行准备和安装操 作,我们将不保证产品的安全性和技术参数的一致性。 If parts and tools used are not specified by Jinko or not prepared and assembled as Jinko described during installation, the uniformity of safety and technical data on products are not guaranteed.
  • Page 23 www.jinkopvm.com The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified by these assembly instructions.  在安装过程中,应避免接触机械油、油脂、溶剂等可能会造成连接器功能失效的物质,同时需注意施工人 员的手套不能带有以上物质。被污染的连接器不能插合使用。 During assembly, the connector must not be touched with any machine oil, grease, solvent, with which connector would be out of action.
  • Page 24 www.jinkopvm.com 备注:连接器安装过程中操作困难或无法操作,请参照如下联络方式询问、查询: Notes: If you have any questions during installation, please feel free to contact us as follows: 江西晶科光伏材料有限公司 Jiangxi Jinko PV Material Co., Ltd. 地址:江西省上饶市经济技术开发区兴业大道 10 号 : No.10, Xingye Road, Economic Development Zone, Shangrao ,Jiangxi Province, P.R. China 电话...
  • Page 25: 变更清单 Change List

    www.jinkopvm.com 6. 变更清单 Change List 版本号 修订内容 修订日期 Ver. Rev. content Rev. date 初版发行 2016.11.18 First edition 增加版本号 2018.07.25 Add version number 修改螺帽间隙 2019.05.10 Modify nut clearance 增加压接铆接标准 2019.09.25 Add terminal crimping standards 修改压缩比 2020.11.20 Modify compression ratio 增加扭矩扳手工具 2021.05.25 Add torque wrench tools 更新联系方式...
  • Page 26 www.jinkopvm.com 修改螺帽间隙 2023.09.15 Modify nut clearance 调整压接高度和压接刀具图纸尺寸公差范围,并增加电缆布线说明 Adjust the tolerance range of crimp height and crimping tool drawing dimension, and 2024.11.20 add cable routing instructions 版权归晶科光伏所有,未经允许禁止翻印 Copyright Reserved - 25 -...

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