Rockwell Automation Allen-Bradley GuardShield Micro 400 Installation Instructions Manual
Safety light curtains
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Installation Instructions
Original Instructions
GuardShield Micro 400 Safety Light Curtains
Catalog Numbers 445L-P4xFP, 445L-C4xFP, 445L-P4xKD
Topic
Summary of Changes
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Topic
Updated Shock and Vibration
About This Manual
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This manual covers the operation and installation of the:
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•
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GuardShield Micro 400 Safety Light Curtain PAC, see
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(PAC) on page 20
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GuardShield Micro 400 Safety Light Curtain PAC IP69K Systems, see
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400 Safety Light Curtain IP69K Option on page 3
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•
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IMPORTANT
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Recognized technical regulations and quality assurance system ISO 9000 are
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carefully applied during the development and production of Allen-Bradley®/
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Guardmaster® products.
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Follow this technical description when you install and commission the GuardShield
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Micro 400 safety light curtain. You must be qualified to conduct the inspection and
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commissioning.
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Rockwell Automation reserves the right to change or revise the material that is
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contained in this publication. Rockwell Automation cannot be held liable for
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incidental or consequential damages that result from the furnishing, performance,
or use of this material.
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Introduction
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The GuardShield Micro 400 safety light curtain is an economical three-box
(transmitter, receiver, and controller) Type 4 safety light curtain, offered in a small
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profile [15 x 20 mm (0.59 x 0.79 in.)] housing.
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The protective heights are offered from 50...1200 mm (1.97...47.24 in.) in
50 mm (1.97 in.) increments. The compact housing size allows the GuardShield
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Micro 400 safety light curtain to mount in areas where standard safety light
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curtains cannot mount due to space constraints. You can also recess the
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GuardShield Micro 400 safety light curtain transmitter and receiver into machine
frames.
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Micro 400 Safety Light Curtain System
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The Micro 400 safety light curtain requires a dedicated controller, either an MSR41
safety module, which has on/off functionality, or an MSR42 safety module, which
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offers an advanced functionality of fixed and floating blanking, manual restart and
muting. The MSR42 safety module can also be used as a multifunction safety
module, which allows the connection of additional safety light curtains, safety
laser scanner, or any safety device with PNP type outputs.
The Micro 400 safety light curtain transmitter and receiver are offered with 8-pin
M12 connectors at the end of 500 mm (20 in.) pigtail cables. The two patchcords to
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connect the transmitter and receiver to the controller are the same part number
and are offered in various lengths. These patchcords are configured on one end
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with M12 connectors, which mate to the integrated pigtail connectors of the safety
light curtain. The RJ45 connectors on the opposite end plug into to the MSR41 or
MSR42 safety module.
Save these instructions for future use.
Perimeter Systems
Micro
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Table of Contents
Related Manuals for Rockwell Automation Allen-Bradley GuardShield Micro 400
Summary of Contents for Rockwell Automation Allen-Bradley GuardShield Micro 400
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Page 1: Table Of Contents
Micro 400 safety light curtain. You must be qualified to conduct the inspection and Safety Functions commissioning. Response Time Rockwell Automation reserves the right to change or revise the material that is Determine the Safety Distance contained in this publication. Rockwell Automation cannot be held liable for Installation and Mounting incidental or consequential damages that result from the furnishing, performance, or use of this material. -
Page 2: Important Requirements
The GuardShield Micro 400 safety light curtain is also offered in special Regular safety inspections are imperative (see configurations as described in GuardShield Micro 400 Safety Light Curtain Safety Instructions—Maintenance on page 13). Products on page Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 3: Specialist Personnel
The operating range can degrade by up to 50% in the Micro 400 safety light curtain receives and the connected controller processes. polycarbonate enclosure. The connected MSR controller synchronizes the timing of the emission and reception of the infrared light pulses. Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 4: Guardshield Safety Light Curtain
(Figure the user manual of the connected safety controller. • Only use a Rockwell Automation® patchcord (catalog number 445L-AC8xxx) between the safety light curtains and the controller. A patchcord is GuardShield Safety Light Curtain required to connect the M12 connector of the Micro 400 safety light curtain to either the MSR41 or MSR42 safety module. -
Page 5: Determine The Safety Distance
The device can operate in a Fixed and/or Floating Blanking mode, if an MSR42 safety module is used. The resolution increases according to the configuration control document. The safety light curtain stick must be clearly labeled with the configured resolution. Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... - Page 6 ANSI Safety Distance Formula Protective Point of Field Height Danger The ANSI safety distance formula, which is the Rockwell Automation recommended formula, is as follows: = K x (T ) + D Minimum safety distance between the safeguarding device and the nearest point of operation hazard, in inches.
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Page 7: Installation And Mounting
Formula: a = tan 2.5° x D [mm] from the point of operation hazard. This distance is referred to as the Safety Distance. a = minimum distance to reflective surfaces D = distance between transmitter and receiver Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 8: Installation And Alignment Procedure
Cascaded GuardShield Micro 400 Safety Light Curtain Configuration of Operating Modes in Cascading Systems You can configure the operating modes of a cascaded GuardShield Micro 400 safety light curtain at the MSR42 safety module. Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 9: Micro 400 Safety Light Curtain Ip69K
• Plug: IP65 Material (connector and closure caps) POM (Polyoxymethylene) Plastic tube Polycarbonate Cable screw fitting PA6 (Polyamide 6) O-rings (seals) NBR (Nitril-Butadien-Rubber) Mounting brackets V2A [1.4301 (X5CrNi18-10)] Pigtail cable M12 Plug Nickel-plated brass copper Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 10: Mounting Brackets
For instance, the use an MSR41 or MSR42 series safety module. Only use a prefabricated cable (catalog of general-purpose PLCs or relays can cause injury to number 445L-AC8xxx) provided by Rockwell Automation between the safety light personnel. curtain and the controller (see... -
Page 11: External Test Signal
You can only conduct the power supply and the evaluation of the protective field of a EN 13849-1), see publication 440R-UM008. GuardShield Micro 400 safety light curtain through an MSR41 or MSR42 series safety module. Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 12: Checklist
(near the cable), which clearly signals the status of the controller). protective field. The status indicator display indicates system conditions and faults of the GuardShield Micro 400 safety light curtain systems. Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 13: Safety Instructions-Maintenance
The optic front cover is not scratched or dirty. Mat. No. Pair PN-45542 4040 2213 AOPD 24XE Rockwell Automation, 1201 S 2nd St, Milwaukee, WI 53204, USA Operate the machine and check if the hazardous movement stops under the following circumstances. GuardShield Micro 400 Transmitter The protective field is interrupted. -
Page 14: Specifications
• 30 mm (0.55 in) resolution: 0…5 m (16.4 ft) 0…2.5 m (8.2 ft) minimum Synchronization Electrical through MSR41 or MSR42 safety module Wave length 940 nm Time for self-check when switching < 5 s on U Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 15: Catalog Number Explanation
Table 9…Table 13 on page 16 provide an extract of the Rockwell Automation offering. A complete list of all lengths and resolutions is available at rok.auto/systemtools. The response time of each pair can be evaluated in the Configuration Tool software or is provided on the product label. - Page 16 1.7 (59.96) 445L-P4C0900KD 445L-T4C0900KD 445L-R4C0900KD 900 (35.43) 1012 (39.8) 990 (39.0) 34.1 2.3 (81.13) 445L-P4C1200KD 445L-T4C1200KD 445L-R4C1200KD 1200 (47.24) 1312 (51.7) 1290 (50.8) 41.9 2.4 (84.66) Mounting kit included. No cable. Includes packaging. Rockwell Automation Publication 445L-IN005C-EN-P - January 2024...
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Page 17: Approximate Dimensions
+ 111.55 (4.39) 38.5 (1.52) Ø6.2 (0.24) + 90 (3.54) (2.28) + 90 (3.54) 43.5 (1.71) (1) See Table 13 on page 16 for A (protection height), B (system length), and C (clamp mounting). Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 18: Accessories
445L-AF6150. Programming of the MSR42 safety module is only necessary for advanced operating modes (for example, Blanking, Muting) or for connection of additional devices (for example, enabling switch, E-stop button). Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... -
Page 19: Guardshield Micro 400 Special Safety Light Curtain Systems
300 (11.8) 440L-AM0750300 450 (17.7) 450 (17.7) 440L-AM0750450 600 (23.6) 600 (23.6) 440L-AM0750600 750 (29.5) 750 (29.5) 440L-AM0750750 900 (35.4) 900 (35.4) 440L-AM0750900 1050 (41.3) 1050 (41.3) 440L-AM0751050 1200 (47.2) 1200 (47.2) 440L-AM0751200 Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... - Page 20 S = 1.6 mm (0.06 in.)/ms x T + 850 mm (33.46 in.) 445L-109296 convex to M12/concave 40.5 (1.59) 52.1 (2. 0 5) More detailed information regarding safety distance and safety heights is in 120 (4. 7 2) ±10 standard EN 13855 (2010). Rockwell Automation Publication 445L-IN005C-EN-P - January 2024...
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Page 21: Special Systems
0.6 (21.16) 445L-C4C0100FP 445L-G4C0100FP 445L-F4C0100FP 100 (3.94) 13.3 0.6 (21.16) 445L-C4C0200FP 445L-G4C0200FP 445L-F4C0200FP 200 (7.87) 15.9 0.8 (28.2) 445L-C4C0250FP 445L-G4C0250FP 445L-F4C0250FP 250 (9.84) 17.2 0.9 (31.7) 445L-C4C0350FP 445L-G4C0350FP 445L-F4C0350FP 350 (13.78) 19.8 0.9 (31.7) Rockwell Automation Publication 445L-IN005C-EN-P - January 2024... - Page 22 445L-110153 445L-110152 1800 (70.87) 57.5 4.3 (151.68) 445L-110490-0019 445L-110155 445L-110154 2000 (78.74) 62.7 4.3 (151.68) 445L-110490-0027 445L-111378 445L-111377 2100 (82.68) 65.3 4.4 (155.20) 445L-110490-0020 445L-110157 445L-110156 2200 (86.61) 67.9 4.6 (162.26) Packaging included Rockwell Automation Publication 445L-IN005C-EN-P - January 2024...
- Page 23 19.1 1.2 (42.33) 445L-108582-0003 — — 30 (1.18) 600 (23.62) < 17.0 — 445L-108582-0001 — — 30 (1.18) 650 (25.6) < 18.0 — 445L-108582-0004 — — 30 (1.18) 800 (31.5) < 20.0 — Rockwell Automation Publication 445L-IN005C-EN-P - January 2024...
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Page 24: Declaration Of Conformity
Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur Allen-Bradley, expanding human possibility, Guardmaster, GuardShield, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
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