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Classic Advanced
Dental Operative Unit - Models 2140E, 2143E & 2110E
OPERATION
PN: 65-2140 | Rev. E
This Operation and Service Manual includes
sections for optional components that may or
may not be included in your system.
Your system may contain built-in accessory
instruments from other manufacturers. Please
refer to the original manufacturer's instructions
for operation and maintenance of those
instruments.
A
D
S
DVANCED
ENTAL
YSTEMS
13792 Compark Blvd | Suite 130 | Englewood, CO 80112 | www.asimedical.net
Main: (303) 766-3646 | Toll Free: (800) 566-9953 | Fax: (303) 565-8929 (Service Dept.)
SERVICE MANUAL
AND
& A
E
®
DVANCED
NDODONTIC
S
®
YSTEMS
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Table of Contents
Troubleshooting
Related Manuals for ASI Classic Advanced 2140E
Summary of Contents for ASI Classic Advanced 2140E
- Page 1 Classic Advanced Dental Operative Unit - Models 2140E, 2143E & 2110E OPERATION SERVICE MANUAL PN: 65-2140 | Rev. E This Operation and Service Manual includes sections for optional components that may or may not be included in your system. Your system may contain built-in accessory instruments from other manufacturers.
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Page 2: Table Of Contents
SERVICE ......................26 Repair Service and Replacement Parts ..................26 Basic Service and Access ....................... 26 Delivery System ........................26 Fiber Optics and Instruments ....................29 Closed Water System ......................31 ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 3 Foot Control, Wet/Dry (PN 80-0112) ..................52 Delivery System Rear View ...................... 54 Cross Reference Parts List ....................... 56 REFERENCE LISTS ..................58 Delivery System Preventative Maintenance Schedule ..............58 Closed Water System Cleaner Protocol ..................60 ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 4: Product Description, Installation, And Safety Precautions
In the event of any doubt or question, the user is to contact ASI for clarification or assistance. -
Page 5: Indications For Use
PERATION Indications for Use: The ASI ‘Advanced Endodontic System - Designer/Classic Series (Models 2140E, 2143E, 2110E)’ is a self-contained dental treatment unit. It is designed to provide air, water, vacuum and electricity to operate various dental handpieces, accessories and attachments and to serve as a base for other dental devices and accessories. - Page 6 The ASI compressed air system is designed to deliver clean, oil free air at the proper air pressure and flow to run most handpieces continuously. The compressed air system by ASI is ideal for mobile dental systems when considering the small footprint, oil-less design, quiet sound level with the powerful output that it provides.
- Page 7 The ASI system uses a multi-level approach to eliminate sound and vibration that includes high quality dynamically balanced air compressor and suction pump with exclusive sound muffler and attenuators.
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Page 8: Dimensional Specifications, Capacities And Technical Data
Verify Handpiece Operation Verify fiber optic illumination systems light and operation of other instruments. Water can also be sprayed from instruments to ensure it is working correctly. 1.3 Dimensional Specifications, Capacities and Technical Data, Classic Advanced 2140E/2143E Technical Specifications Construction:... -
Page 9: Operating Environment And Classification Of Equipment
• The use of electrical cables and accessories other than those specified in this manual or referenced documents may result in increased electromagnetic emissions from the 2140E/2143E/2110E or decreased electromagnetic immunity of the 2140E/2143E/2110E. ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 10 MAGNETIC FIELD BE AT LEVELS CHARACTERISTIC OF A TYPICAL LOCATION IN A TYPICAL COMMERCIAL OR HOSPITAL EN/IEC 61000-4-8 ENVIRONMENT IS THE A MAINS VOLTAGE PRIOR TO APPLICATION OF THE TEST LEVEL ASI - The leader in Advanced Systems Integration www.asimedical.net...
- Page 11 SHOULD BE OBSERVED TO VERIFY NORMAL OPERATION ABNORMAL PERFORMANCE IS OBSERVED ADDITIONAL MEASURES MAY BE NECESSARY SUCH AS RE ORIENTING OR RELOCATING THE 2140E/2143E/2110E. 80MH VER THE FREQUENCY RANGE Z TO FIELD STRENGTHS SHOULD BE LESS THAN ASI - The leader in Advanced Systems Integration www.asimedical.net...
- Page 12 UL 61010-1 (2601-1) and under mutual recognition agreement with CAN/CSA C22.2, No.601-1. Protective earth (ground). Functional earth (ground). Attention, consult accompanying documents. No user serviceable parts. Attention, line voltage. Only licensed electrician should remove cover. ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 13: Unpacking And Setup
The air line is 1/4” outside diameter (O.D.) and has a 1/8” inside diameter (I.D.). The system also includes a combination master air supply assembly with regulator and internal air filter, and a standard angle stop with a manual shut-off valve. The ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 14: Foot Control Tubing Installation Recommendation
1.10 Optional Suction Connections and Piping Recommendations ASI supplies suction line tubing made from a special grade of material that is inert to common caustic irrigants and disinfectants used in dentistry. The suction tubing has a 5/8” inside Figure 1.10 diameter (I.D.). -
Page 15: Main Power Switch
If the system is optionally connected to a plumbed water supply, turn on the optional master air/water switch to activate the compressed air and water to the system and activate the city water selector switch. ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 16: Component Operating Instructions
Hold the collar down and insert the new tip. Be sure to press it all the way in, then release the collar. Test the installation by giving a firm pull on the tip to assure that it is inserted all the way, and that the locking mechanism is engaged. ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 17: Handpiece
ISO adapter provided in your Accessory Kit. Replace bulb with adapter. ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 18 3.Firmly tighten the coupler into handpiece nut. Use manufacturers small flat wrench to hold coupler while tightening if necessary. 4.Place handpiece onto the quick connect coupler and test for leaks by running the handpiece. (Fig.3) Fig.3 ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 19: Maintenance
3.3.3 Disinfecting the Dual Closed Clean Water System and Handpiece Tubing There are many disinfectant protocols that are acceptable for use with the ASI closed clean water system, such as popular brands of tablets and antimicrobial solutions. Please follow those manufacturers guidelines. Please see reference list in section 9.0 of solutions. -
Page 20: Preventative Maintenance
To release excess pressure, press the Air Syringe button before reading the gauge. When the desired pressure is reached, push the adjustment knob back down to lock it in place and prevent accidental pressure change. Figure 3.4-A ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 21: Limited Warranty Rev 0907
ASI, except as provided herein. ASI shall have no liability or responsibility to the customer, any other person, or entity with respect to any liability, loss, or damage caused directly or indirectly by the product. Notwithstanding the above limitations and warranties, ASI’s liability hereunder for damages incurred by the customer or other shall not exceed the amount paid by the customer for the particular product involved. -
Page 22: Replacement Parts Limited Warranty Rev 0806
ANUAL ASI Medical, Inc. will provide a supplemental warranty for a period not to exceed one year from the date of purchase of new components from other manufacturers that are installed into ASI delivery systems. This supplemental warranty is only valid in the event that the component manufacturer declines to honor its warranty due to the component’s removal from its original... -
Page 23: Troubleshooting
Debris from delivery system tubing or Run cleaning wire through nozzle tube sterilization deposits and ultrasonically clean. Spray mist occurs when depressing air Worn nozzle assembly O-rings Replace O-rings. valve immediately following water valve depression. ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 24: Troubleshooting The Handpieces
Loose wiring Check wires connecting to the lamp control box, transformer and handpiece tubing. If a loose wire is found, refer to wiring schematic and manufacturer’s repair diagrams. ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 25: Troubleshooting The Air Compressor
Let motor cool off for two hours and the tripped. compressor will automatically restart. Circuit breaker tripped Reset circuit breaker. Loose electrical connections Disconnect power supply. Check wiring connections inside case. ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 26: Service
Warranty service will be performed in accordance with ASI’s Warranty. Non warranty service will be provided at reasonable parts and labor costs. Replacement Parts New or replacement parts may be ordered directly from ASI online or by telephone. To place an order, please contact our Customer Service Department 8:00 a.m. to 4:30 p.m. MST: Online: http://asimedical.net/store/... - Page 27 To adjust the drive air pressure for each handpiece, perform the following steps: 1. Remove the handpiece from its holder. A handpiece must be connected to the tubing in order to register pressure on the gauge. ASI - The leader in Advanced Systems Integration www.asimedical.net...
- Page 28 (Fig.6)(Fig.7) 8. Attach new bulkhead following instructions in reverse order. (Fig.8) 9. Fill bottles and attach. Turn system on to pressurize bottles. Test for leaks by running the handpiece. ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 29: Fiber Optics And Instruments
3. From the outside of the cart locate the black bulk-head for highspeed handpiece and remove. (Fig.2)(Fig.3) 4. On the new fiber-optic handpiece cord there are 2 black wires that extend out of the tubing. Make sure those wires are not ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 30 (Fig.8) 12. Close the delivery system top, turn on unit and run the ultrasonic to test proper connection. ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 31: Closed Water System
6. Grasp pressure head and clip off tubing right at the barb, noting the location of each tubing. NOTE: The tubing on bottom barb is blue and the top is yellow. 7. Re-attach tubing to new pressure head barbs. Make sure the tubing is completely seated and sleeved ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 32 9. Press the label back onto the top of the bracket. 10. Fill bottles and attach. Turn system on to pressurize bottles. Test for leaks and proper water flow by running the Air/Water syringe or Micro Irrigator handpiece. ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 33: Schematics
HS - High Speed (air driven) EXHAUST AIR EHLS - Electric High Low Speed SIGNAL ELS - Electric Low Speed Schematic, Delivery System Tubing LS - Low Speed (air driven) Effective 01/2011 US - Ultrasonic ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 34: Schematic, Electrical Wiring Of Delivery System (Upper Compartment)
Schematic, Electrical Wiring of Delivery System (Upper Compartment) GRN/YEL OUTLET TERMINAL POWER SWITCH BLOCK (TB1) P/N 80 0175 JUMPER TRANSFORMER LOCATION REFER TO DIAGRAMS TBD &TBD FOR LARGER VIEW AND JUMPER CONFIGURATION Line Cord PHOTON POWER PACK (OPTIONAL) ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 35: Schematic, Wiring Diagram 115V~ 60 Hz - Terminal Block 1 (Upper Compartment)
TRANSFORMER MAIN POWER SWITCH COMP TO TB2-5 SWITCH JUMPERS 115 V CONFIGURATION TO TB- 4 TO TB2-3 TO TB2-LINE TO TB2-N TERMINAL BLOCK 1 (TB1) P/N 80-0175 WIRING DIAGRAM 230V CONFIGURATION ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 36: Schematic, Electrical Wiring - Compressor (Lower Compartment, Model 2110E Only)
Block (TB2) L N 1 2 3 4 5 6 White to Pressure Switch Black to Pressure Switch Black to Air Compressor Switch Schematic, Electrical Wiring Sub (Lower) Utilities Effective PRELIMINARY 3/10 ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 37: Schematic, Pressure Switch - Air Compressor, (Lower Compartment - Model 2110E Only)
2140E/2143E/2110E M LASSIC DVANCED ANUAL Schematic, Pressure Switch – Air Compressor (Lower Compartment) Power Input 115/230 VAC White/Neutral Black/Line Black/Line Pressure Switch White/Neutral Compressor Motor Schematic, Pressure Switch Wiring Effective PRELIMINARY 3/2010 ASI - The leader in Advanced Systems Integration www.asimedical.net... -
Page 38: Schematic, Air Supply Assembly Diagram
2140E/2143E/2110E M LASSIC DVANCED ANUAL Schematic, Air Supply Assembly Diagram ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 39 2140E/2143E/2110E M LASSIC DVANCED ANUAL ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 40: Illustrated Parts List
2140E/2143E/2110E M LASSIC DVANCED ANUAL 8.0 ILLUSTRATED PARTS LIST Dental Delivery System ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 41 21-0092 Coupler -Female w/Barb QD 1/4”, 80-0175 Terminal Bus, 21-0104 Valve / Water Relay, Stainless Steel 80-0044/1 Pressure Gauge (0-100), Drive Air 40-0045 Switch / Illuminated Rocker, 2 Pole for AC120 ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 42: Air/Water Syringe (Pn 20-0008)
2140E/2143E/2110E M LASSIC DVANCED ANUAL Air/Water Syringe (PN 20-0008) ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 43 Syringe, Air/Water, No tubing 95-0010 Syringe Tip (DCI Brand) 95-0012* Syringe Repair Kit 95-0089* Syringe Button Repair Kit *Included in 95-0107 – Field Service Repair Kit for 2025 ** Complete Assembly ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 44: Closed Water System, Self Contained (Pn 80-0215)
2140E/2143E/2110E M LASSIC DVANCED ANUAL Closed Water System (PN 80-0166) ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 45 Pressure Head, Quick Turn 95-0142 Pressure Head, Assembly 80-0044 Pressure Gauge (0-60), CWS System 15-0139 Screw - Phillips Flat Head, 10-32 x 1/2” 15-0080 Nut / Hex - 12mm (.472”), Nickel Plated ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 46: Air Compressor, Complete Assembly
2140E/2143E/2110E M LASSIC DVANCED ANUAL Air Compressor, Complete Assembly ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 47 Muffler - Intake Compressor 21-0030* Filter Silencer 95-0093 Felt / Filter For Muffler (B-300A) 80-0185 Attenuator - Air Compressor * Included in 95-0107 – Field Service Repair Kit for 2025 ** Complete Assembly ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 48: Air Compressor, Main Component (Pn 40-0019)
2140E/2143E/2110E M LASSIC DVANCED ANUAL Air Compressor, Main Component (PN 40-0019) ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 49 Air Compressor Repair Kit - Tube O-Ring 95-0069* Air Compressor Repair Kit - Retainer Screw 95-0117 95-0118 Shroud * Included in 95-0107 – Field Service Repair Kit for 2025 ** Complete Assembly ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 50: Air Tank, Dual Bracketed Complete Assembly (Pn 80-0192)
2140E/2143E/2110E M LASSIC DVANCED ANUAL Air Tank, Dual Bracketed Complete Assembly (PN 80-0192) ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 51 Washer / Plastic #10 20-0027 Barb, Hex, 10-32 X 1/8” 23-0049 Elbow - 45 degree 1/4” Brass 23-0050 Connector - Male Pipe to Tube 1/4”x3/8” Brass 80-0002 Filter Regulator ** Complete Assembly ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 52: Foot Control, Wet/Dry (Pn 80-0112)
2140E/2143E/2110E M LASSIC DVANCED ANUAL Foot Control, Wet/Dry (PN 80-0112) ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 53 8.7a Parts List – Foot Control (PN 80-0112) Figure ASI PN Description 80-0112 Foot Control, Wet/Dry 95-0094* Main Valve Repair Kit for Foot Control Wet/Dry 95-0084* Switch, Toggle Assembly for Foot Control, Wet/Dry ** Complete Assembly ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 54: Delivery System Rear View
2140E/2143E/2110E M LASSIC DVANCED ANUAL Delivery System Rear View ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 55 Cover, Cart Large 04-0055P Baseplate 04-0186P Pan, Baseplate 12-0071P Holder Bar, 12 sided 80-0212 Optional Accessory Outlet, GFI 40-0042 Circut Breaker- optional if installed instrument 21-0092 Quick Disconnect Coupler 40-0048 Fan, 115V- 50/60Hz ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 56: Cross Reference Parts List
Circut Breaker- optional if installed instrument 8.5a 40-0042/3 Circuit Breaker 8.1a 40-0045 Switch / Illuminated Rocker, 2 Pole for AC120 8.1a 40-0048 Fan/115 Volt 8.1a 40-0048 Fan, 115V- 50/60Hz 8.5a 40-0069 Receptacle/IEC 8.1a ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 57 Water Bottle 8.3a 95-0142 Pressure Head, Assembly 8.3a 95-0143 Valve / Routing 8.3a 95-0156 Washer - Pressure Head 8.3a 95-0216 Regulator / Mini - Inline, 35 PSI / 1/16” Barbs 8.3a ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 58: Reference Lists
Clean and disinfect pick up tubes PN# 22-0115 and filters PN# 21-0049, replace if needed Replace water bottles PN# 95-0140 Replace water bottle gaskets PN# 95-0146 Replace pressure heads PN# 95-0142 Replace 35 PSI inline regulator PN# 95-0216 ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 59 Clean wheels and casters of all debris with warm water and disinfectant, then lubricate with WD-4 if necessary. Arm Systems Adjust arm tension if needed, then verify by testing air brake 30 ASI - The leader in Advanced Systems Integration www.asimedical.net...
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Page 60: Closed Water System Cleaner Protocol
Active Ingredient: 10 Ponderosa Drive Chlorine Dioxide Melville, NY 11747 1-800-767-3486 www. frontierpharm.com Citrisil Sterisil Active Ingredient: 835 S. Highwy 105 Suite Sodium Hypochlorite D Palmer Lake, CO 80133 1-719-622-7200 www. sterisil.com ASI - The leader in Advanced Systems Integration www.asimedical.net... - Page 61 ASI does not endorse any brand and does not state any implied effectiveness of disinfection. This list is only to assist with selection by the dentist in providing brands that will not damage the internal components of the delivery system.
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