1. Manuals
  2. Brands
  3. ASI Manuals
  4. Dental equipment
  5. 90-2115
  6. Operation & service manual

ASI 90-2115 Operation & Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

ADVANCED SELF-CONTAINED
Operation & Service Manual
Dental Operative Unit
Models:
90-2115 | 90-2125
This guide provides important steps for setup, use, and maintenance of the ASI delivery system.
It includes important details which must be followed to ensure safety and proper use.
This document includes sections for optional components that may or may not be included in your
system. Your system may contain built-in accessory instruments from other manufacturers.
Please refer to the original manufacturer's instructions for operation and maintenance for those
instruments.
DENTAL SYSTEM
Document No. 65-OS08, Rev-B, April 27, 2021
ASI MEDICAL INC. | 8811 American Way, Suite 130, Englewood, CO 80112
Advanced Dental Systems® & Advanced Endodontic Systems®
Customer Support Team | www.asisupport.com | 303-407-6072

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 90-2115 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ASI 90-2115

Summary of Contents for ASI 90-2115

  • Page 1 Models: 90-2115 | 90-2125 This guide provides important steps for setup, use, and maintenance of the ASI delivery system. It includes important details which must be followed to ensure safety and proper use. This document includes sections for optional components that may or may not be included in your system.

  • Page 2: Table Of Contents

    Contents Operation & Service Manual, Advanced Self-Contained Dental System SYMBOLS & SAFETY PRECAUTIONS OPERATING ENVIRONMENT & CLASSIFICATION OF EQUIPMENT PRODUCT DESCRIPTION, SPECIFICATIONS & WARRANTY Intended Use Product Description / Theory of Operation Dimensions, Specifications & Technical Data Warranty Information UNPACKING & INSTALLATION START UP, OPERATION &...

  • Page 3: Symbols & Safety Precautions

    Section 1 Contents Symbols & Safety Precautions SYMBOLS DESCRIPTION OF DANGER LEVELS GENERAL SAFETY PRECAUTIONS IDENTIFICATION OF SYMBOLS www.asisupport.com 65-0047 Rev-A | 11/12/20 65-OS01 Rev-A | 11/12/20...
  • Page 4 ASI Dental Specialties 1 − SYMBOLS & SAFETY PRECAUTIONS SYMBOLS These symbols are used in this manual.  Important information for users and technicians ⚠ Warning Symbol DESCRIPTION OF DANGER LEVELS ⚠ ⚠ DANGER DANGER indicates a maximum hazardous situation that can directly cause serious injury of death.
  • Page 5 ASI Medical, Inc. (ASI) cannot be held liable for any malfunction of this product, or performance failure and/or its designed or desired utility, nor can ASI be held liable for injuries to persons or animals, in any case when the device is misused or not operated, applied or maintained in strict accordance with user/owner instructions set out in the operation manual.
  • Page 6 ASI Dental Specialties 1 − SYMBOLS & SAFETY PRECAUTIONS IDENTIFICATION OF SYMBOLS The table below defines symbols that may be included on/in this delivery system. Symbol Description Conforms to UL STD 60601-1; Certified to CSA STD C22.2 NO. 601.1 Recognized by Underwriters Laboratories Inc. with respect to electric shock, fire, and mechanical hazards only in accordance with UL 61010-1 (2601-1) and under mutual recognition agreement with CAN/CSA C22.2, No.601-1.
  • Page 7 Section 2 Contents Operating Environment & Classification of Equipment CLASSIFICATION OF EQUIPMENT (EN-60601-1) ENVIRONMENTAL SPECIFICATIONS ELECTROMAGNETIC COMPATIBILITY (EMC) www.asisupport.com 65-0048 Rev-B (04/01/21)

  • Page 8: Operating Environment & Classification Of Equipment

    Portable and Mobile RF communications equipment can affect the performance of this equipment, and should be used no closer than 30cm (12inches) to any part of the ASI dental system. Please use the guidelines and recommendations specified in IEC 60601-1-2, Edition 4.0.
  • Page 9 2 – OPERATING ENVIRONMENT & CLASSIFICATION OF EQUIPMENT ASI Dental Specialties adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, this equipment should initially be observed to verify normal operation in the configuration in which it will be used.
  • Page 10 2 – OPERATING ENVIRONMENT & CLASSIFICATION OF EQUIPMENT ASI Dental Specialties Guidance and Manufacturer’s Declaration – Electromagnetic Immunity This equipment is intended for use in the electromagnetic environment specified below. The customer or the end user of this equipment should assure it is used only in such an environment.
  • Page 11 2 – OPERATING ENVIRONMENT & CLASSIFICATION OF EQUIPMENT ASI Dental Specialties Guidance and Manufacturer’s Declaration – Electromagnetic Immunity This equipment is intended for use in the electromagnetic environment specified below. The customer or the end user of this equipment should assure it is used in such an environment.
  • Page 12 2 – OPERATING ENVIRONMENT & CLASSIFICATION OF EQUIPMENT ASI Dental Specialties Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and This Equipment This equipment is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer...

  • Page 13: Product Description, Specifications & Warranty

    Section 3 Contents Product Description, Specifications and Warranty INDICATIONS FOR USE STATEMENT – DENTAL DELIVERY SYSTEMS PRODUCT DESCRIPTION MODELS AVAILABLE THEORY OF OPERATION OVERVIEW OF COMPONENTS AND HOW THEY WORK Handpiece Control and Operation Tandem Water Disinfection System Air Compressor Air Tanks Clean Regulated Air Vacuum Pump Sediment Separator and Holding Tank...
  • Page 14 INDICATIONS FOR USE STATEMENT – DENTAL DELIVERY SYSTEMS The ASI Advanced Series is a self-contained dental treatment unit. It is designed to provide air, water, vacuum and electricity to operate various dental handpieces, accessories and attachments and to serve as a base for other dental devices and accessories.
  • Page 15 ASI Dental Specialties 3 – PRODUCT DESCRIPTION, SPECIFICATIONS AND WARRANTY OVERVIEW OF COMPONENTS AND HOW THEY WORK • Handpiece Control and Operation Tandem Water System • Compressed Air System • o Air Compressor o Air Tanks and Clean Regulated Air Suction System •...
  • Page 16 ASI Dental Specialties 3 – HANDPIECE CONTROL & OPERATION HANDPIECE CONTROL AND OPERATION The system utilizes common dental industry type technology for selection and activation of air-driven drills and instruments via a multi-position control block. The block contains individual gasket diaphragms that are held in the closed position by compressed air supplied by the handpiece holders.
  • Page 17 ASI Dental Specialties 3 – TANDEM WATER DISINFECTION SYSTEM TANDEM WATER DISINFECTION SYSTEM The system features a tandem supply of two 1-liter bottles providing two liters of water for patient procedures. This system includes a DentaPure water line cartridge that disinfects and treats the dental unit water to prevent the formation of biofilm in the dental tubing.
  • Page 18 ASI Dental Specialties The ASI Compressed Air System is designed to deliver oil-free air to run handpieces. This system is ideal for mobile dental systems due to the small footprint, oil-less design, quiet sound level, and airflow output that it provides.
  • Page 19 3 – SUCTION SYSTEM ASI Dental Specialties The ASI dental suction system is designed to provide suction to perform dental procedures and features a high- volume suction and saliva ejector attached to a solid collector filter. VACUUM PUMP A motor drives a two-headed oil-less piston pump.
  • Page 20 90 days for labor, from the time of delivery. During this coverage period, ASI’s sole obligation will be to repair, adjust, or replace defective parts only. ASI is not responsible for any time lost, inconvenience caused, or for any other incidental or consequential damages. The warranty shall be voided by alteration, tampering, improper installation or maintenance, accidental damage, or misuse of the product.
  • Page 21 ASI will provide a supplemental warranty for a period not to exceed one year from the date of purchase of new components from other manufacturers installed into ASI delivery systems. This supplemental warranty is only valid in the event a component manufacturer declines to honor its warranty due to the component’s removal...
  • Page 33 Section 4 Contents Unpacking and Installation UNPACKING ELECTRICAL INSTALLATION www.asisupport.com 65-0114 Rev-A (02/08/21)

  • Page 34: Unpacking & Installation

    ASI Dental Specialties 4 – UNPACKING & INSTALLATION UNPACKING Carefully remove all packaging material from around and underneath the unit and remove the accessory box, which may contain additional items required for installation. Inspect the unit for any obvious signs of shipping damage.

  • Page 35: Start Up, Operation & Shut Down

    Section 5 Contents Start Up, Operation & Shut Down STARTING UP Tandem Water System Air/Water Syringe Handpieces Fiber Optics HANDPIECE OPERATION Fiber Optics Operation Verify Handpiece Operation Handpieces Holders Coolant Operation – Adjusting Coolant Spray Adjusting Chip Air Flow Oil Mist Recovery Jar OTHER INSTALLED INSTRUMENTS ORAL EVACUATION SYSTEM SELF-CONTAINED VACUUM PUMP...
  • Page 36 ASI Dental Specialties 5 – START UP, OPERATION & SHUT DOWN STARTING UP Tandem Water System The clean water system (see figure) features easy-to-fill, pressurized water bottles that enable you to control the quality of water to your handpieces and air/water syringe. The water bottle is made of non-porous plastic.
  • Page 37 ASI Dental Specialties 5 – START UP, OPERATION & SHUT DOWN Air/Water Syringe Air/Water and Air Only Syringe Adjustment Adjustment knobs are located and labeled on either the front or side of unit. Check the flow of air, water and spray from the syringe. Press the right button for water stream.
  • Page 38 ASI Dental Specialties 5 – START UP, OPERATION & SHUT DOWN Standard Four-Hole Connection The pneumatic connections supplied are a standard connection used in the dental industry which will accommodate handpieces made in accordance with ISO standards. The connection provides the following functions:...
  • Page 39 ASI Dental Specialties 5 – START UP, OPERATION & SHUT DOWN First remove bulb Replace bulb with adapter Attaching Handpieces Once the correct handpiece configuration has been determined, the handpieces can be attached. Ensure that the handpiece you will be using has a gasket at the end, and that it is in good condition to prevent potential air/water leaks.
  • Page 40 ASI Dental Specialties 5 – START UP, OPERATION & SHUT DOWN HANDPIECE OPERATION Refer to the handpiece manufacturer’s instructions for the use and maintenance of the handpiece prior to use. Handpiece operation is performed by pressing down on the foot control to run and then removing pressure from the foot control to stop.
  • Page 41 ASI Dental Specialties 5 – START UP, OPERATION & SHUT DOWN To adjust coolant spray, press the foot control and while the handpiece is operating, locate the adjustment knob on the unit on the side or front. Turn the toggle switch for coolant spray to ON, then turn the adjustment knob (counter-clockwise to decrease, or clockwise to increase) until the desired level of spray is achieved (see figure).
  • Page 42 ASI Dental Specialties 5 – START UP, OPERATION & SHUT DOWN SELF-CONTAINED VACUUM PUMP The vacuum pump is activated when the Suction/Vacuum On/Off switch, located on the rear of the unit, is in the ON position, and a suction handpiece is removed from the holder.

  • Page 43: Cleaning/Disinfecting, Storage & Shipping

    Section 6 Contents Cleaning/Disinfecting, Storage & Shipping EQUIPMENT CARE AND INSPECTION Inspection Purging Suction Canister Solids Trap Filter Oil Mist Jar Depressurizing and Removing Moisture Condensation from Air Tanks Exterior Cleaning and Worktop Worktops and Control Panel Overlays Painted Work Surfaces and Handpiece Holders Wiping Down/Disinfecting Handpiece Tubings Disinfection of Clean Water System Handpiece Sterilization...
  • Page 44 ASI Dental Specialties 6 – CLEANING/DISINFECTING, STORAGE & SHIPPING EQUIPMENT CARE AND INSPECTION The equipment should be thoroughly cleaned and disinfected after use each day to maintain optimal performance. All components should be maintained in proper working order and replaced as required.
  • Page 45 ASI Dental Specialties 6 – CLEANING/DISINFECTING, STORAGE & SHIPPING Turn ON vacuum and suction up 1 liter of water mixed with 2 ounces of the Keep Clear™ solution (PN 95-0278 or 95-0278-C4; replace atomizer bottle, as needed; PN95-0320). More concentrated solution may be used if desired for more effective cleaning.
  • Page 46 6 – CLEANING/DISINFECTING, STORAGE & SHIPPING Solids Trap Filter Check the solids trap filter daily, and replace it if the filter has become clogged. ASI recommends replacing the filter at least once per week to prevent loss of suction strength.
  • Page 47 ASI Dental Specialties 6 – CLEANING/DISINFECTING, STORAGE & SHIPPING With a waste basin located below the filter assembly, unscrew the bowl that houses the filter. Let the remaining waste drain from the tubing and housing completely. Remove the old filter and discard. Replace the filter screen by placing in the bowl assembly, then re-tighten the bowl assembly to the in-line filter.
  • Page 48 The DP365 is designed for use for one year without requiring daily maintenance.  This cartridge is available for purchase directly from ASI. Order PN 95-0281 at ASIsupport.com. To use, the cartridge can be attached to the pick-up tube that hangs down in the water bottle by screwing it into the supplied fitting.
  • Page 49 121(±1)° Celsius with a minimum of 15 minutes dry time. Apply a light coat of ASI Silicone O-Ring grease lubricant to the O-ring seals and the circumference of the control body spool and re-insert into the body of the handpiece.
  • Page 50 ASI Dental Specialties 6 – CLEANING/DISINFECTING, STORAGE & SHIPPING Replacement Parts: Viton O-ring for Control Valve Spool and Tubing Barb [PN 95-4040] Viton O-ring for Saliva Ejector Tip [PN 95-4041] Viton O-ring for Saliva Ejector/Micro Evacuator Tubing Barb [PN 95-4034]...
  • Page 51 ASI Dental Specialties 6 – CLEANING/DISINFECTING, STORAGE & SHIPPING Shipping Preparation (Military System) To pack Model 90-2025/MAR (military version) into the reusable ECS shipping container trunk, follow these instructions:  The cart and trunk are very heavy. Two people are required to safely pack up this system.

  • Page 52: Troubleshooting

    Section 7 Contents Troubleshooting BASIC TROUBLESHOOTING GUIDE Troubleshooting the Delivery Unit Handpiece or Instrument does not Operate Not Enough Pressure to the Handpiece Air or Water Coming out of Handpieces When Hung Up Water Filling Up Oil Mist Recovery Jar Water Not Flowing From Handpieces or Air/Water Syringe Water Flows from Air/Water Syringe but not Handpieces Water Dripping After Using a Handpiece...
  • Page 53 Diaphragm(s) in control block may need to be replaced if over five years old or if the system has been over pressurized. o Order ASI PN 95-0215, Control Block Diaphragm Pucks Full Set and refer to the applicable technical guideline (located on ASIsupport.com) for more information.
  • Page 54 • chemicals, over pressurized air supply or over five years old. Replace the diaphragm(s). o Order ASI PN 95-0215, Control Block Diaphragm Pucks Full Set and refer to the applicable technical guideline (located on ASIsupport.com) for more information. Water Filling Up Oil Mist Recovery Jar Bad gasket on handpiece or coupler is not tight or is misthreaded.
  • Page 55 • and pressing the foot control. If still no flow, replace the water relay valve. o Replace with ASI PN 95-0135; Water Relay Valve and refer to the applicable technical guideline (located on ASIsupport.com) for more information. Water Dripping After Using a Handpiece Check for air in the water line.
  • Page 56 Replace the control block diaphragm. o Replace with ASI PN 95-0215 Control Block Diaphragm Pucks Full Set and reference Technical Guideline (located on ASIsupport.com).
  • Page 57 Section 8 Contents Servicing & Preventative Maintenance CUSTOMER SUPPORT REPLACEMENT PARTS List of Replacement Parts/Kits for this System SERVICE PREVENTATIVE MAINTENANCE DAILY, 1-YEAR & 5-YEAR CHECKLIST www.asisupport.com 65-0059 Rev-C (04/27/21)

  • Page 58: Servicing & Preventative Maintenance

    To facilitate service, please have the serial number of your system available. REPLACEMENT PARTS Replacement parts may be ordered directly online at ASI.Parts List of Replacement Parts/Kits for this System Air Compressor ......................PN 95-0197 •...
  • Page 59 Visit ASIsupport.com – Tech Support – Learning and Knowledge Center ASI’s support website contains a vast array of instructions, including short videos, and is available 24/7. ❸ Contact ASI Tech Support If you still have questions, reach out to one of our Customer Service representatives, who can further assist you. ❹...
  • Page 60 8 – SERVICING & PREVENTATIVE MAINTENANCE ASI Dental Specialties PREVENTATIVE MAINTENANCE DAILY, 1-YEAR & 5-YEAR CHECKLIST DELIVERY SYSTEMS Daily 1-Year 5-Years Verify handpiece pressure gauge is operational. Check for crack or air leaks. Replace pressure gauge (PN 95-0136), if needed.
  • Page 61 Daily 1-Year 5-Years Verify air pressure from main air connection is 75-80 psi; adjust if needed. ASI units risk damage if air pressure is set too high and will void the warranty FOR SELF-CONTAINED UNITS ONLY - VACUUM PUMP SYSTEM...

  • Page 62: Schematics, Diagrams & Parts Listing

    Section 9 Contents Schematics, Diagrams and Parts Listing GENERAL Back View Diagram Chassis Interior Delivery System Tubing Control Block Diagrams Foot Control Diagram Standard Syringe Closed Water System Instrument Component, Pan View Air Compressor, Complete Assembly Diagram Air Tank, Dual Bracketed Complete Assembly Vacuum Pump, Complete Assembly Diagram Sediment Separator and Holding Tank SINGLE VOLTAGE SYSTEMS...
  • Page 63 9 – BACK VIEW DIAGRAM, TRITON ASI Dental Specialties BACK VIEW, TRITON www.asisupport.com Page 1 65-0062 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 64 9 – CHASSIS INTERIOR DIAGRAM, TRITON ASI Dental Specialties CHASSIS, INTERIOR VIEW, TRITON www.asisupport.com Page 1 65-0063 Rev-A (11/12/20)
  • Page 65 DELIVERY SYSTEM TUBING SCHEMATIC ASI Dental Specialties DELIVERY SYSTEM TUBING www.asisupport.com Page 1 65-0064 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 66 9 – CONTROL BLOCK DIAGRAM ASI Dental Specialties 5-POSITION CONTROL BLOCK – FRONT OUTPUT CONNECTIONS TO HANDPIECE 5-POSITION/SINGLE CONTROL BLOCK – SIDE INPUT CONNECTIONS www.asisupport.com Page 1 65-0065 Rev-B (02/08/21)
  • Page 67 9 – FOOT CONTROL DIAGRAM ASI Dental Specialties FOOT CONTROL www.asisupport.com Page 1 65-0069 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 68 9 – AIR/WATER SYRINGE DIAGRAM ASI Dental Specialties AIR/WATER SYRINGE Syringe Adapter Syringe Tip Pin, Quick Clean Syringe Button Air Only Syringe Air/Water Syringe Tip Adapter Assembly Large O-Ring, Tip Adapter Spring, Tip Adapter O-Ring, Tip Adapter Button Assembly O-Ring, Button Assembly...
  • Page 69 9 – CLOSED WATER SYSTEM DIAGRAM ASI Dental Specialties CLOSED WATER SYSTEM www.asisupport.com Page 1 65-0071 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 70 9 – INSTRUMENT COMPONENT DIAGRAM ASI Dental Specialties INSTRUMENT COMPONENTS ❶ Piezo Ultrasonic Newtron Module (1) ❻ Power Supply, Curing Light (1) [PN95-0198] Power Supply, Kavo Motor (1) Controller Fiber Optic System (1) [PN 95-0229] ❷ ❼ Power Controller, Kavo Motor (1) Oil Mist Recovery Jar, Handpiece Exhaust (1) ❸...
  • Page 71 9 – AIR COMPRESSOR DIAGRAM ASI Dental Specialties AIR COMPRESSOR ASSEMBLIES Single Voltage [PN 95-0197] Dual Voltage [PN 95-0159D] www.asisupport.com Page 1 65-0073 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 72 9 – AIR COMPRESSOR TANK ASSEMBLY DIAGRAM ASI Dental Specialties AIR TANK ASSEMBLY [80-0192] www.asisupport.com Page 1 65-0074 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 73 9 – VACUUM PUMP ASSEMBLY DIAGRAM ASI Dental Specialties VACUUM PUMP ASSEMBLIES Single Voltage [PN 95-0167] Dual Voltage [PN 95-0167D] www.asisupport.com Page 1 65-0075 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 74 9 – SEDIMENT SEPARATOR DIAGRAM ASI Dental Specialties SEDIMENT SEPARATOR & HOLDING TANK (PN 95-0343] www.asisupport.com Page 1 65-0076 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 75 9 – ELECTRICAL WIRING SCHEMATIC, 115V ASI Dental Specialties WIRING FOR CART CHASSIS, 115V www.asisupport.com Page 1 65-0077 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 76 9 – ELECTRICAL WIRING SCHEMATIC, 115V ASI Dental Specialties WIRING FOR CART BASEPLATE, 115V www.asisupport.com Page 2 65-0077 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 77 9 – PURGE PUMP ASSEMBLY DIAGRAM, 115V ASI Dental Specialties PURGE PUMP ASSEMBLY, 115V [PN 95-0404] www.asisupport.com Page 1 65-0078 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 78 9 – PRESSURE SWITCH DIAGRAM, 115V ASI Dental Specialties PRESSURE SWITCH, 115V www.asisupport.com Page 1 65-0079 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 79 9 – ELECTRICAL WIRING SCHEMATIC, DV ASI Dental Specialties WIRING FOR DUAL VOLTAGE CHASSIS www.asisupport.com Page 1 65-0080 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 80 9 – ELECTRICAL WIRING SCHEMATIC, DV ASI Dental Specialties WIRING FOR DUAL VOLTAGE BASEPLATE www.asisupport.com Page 2 65-0080 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 81 9 – PURGE PUMP ASSEMBLY DIAGRAM, DV ASI Dental Specialties PURGE PUMP ASSEMBLY [PN 95-0293] www.asisupport.com Page 1 65-0081 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...
  • Page 82 9 – PRESSURE SWITCH ASSEMBLY DIAGRAM, DV ASI Dental Specialties PRESSURE SWITCH ASSEMBLY, DUAL VOLTAGE www.asisupport.com Page 1 65-0083 Rev-A (11/12/20) 65-OS01 Rev-A | 11/12/20...

This manual is also suitable for:

90-2125

Table of Contents