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RCI AG-BAG T8088 Ag-Bagger Operator And Parts Manual

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T8088 Ag-Bagger
Operator and Parts Manual
(For Repair Parts, see Page 95)
Includes installation, operating, adjustment, maintenance, technical,
repair parts and safety information for the T8088 Ag-Bagger
Please retain this document for future reference.
A Color PDF copy of this document is available online for download.
bit.ly/OperManual
Ag-Bag by RCI
RCI Engineering
www.ag-bag.com
Copyright © 2024 by RCI Engineering LLC
AB3172155 Rev A (22Apr24)
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Summary of Contents for RCI AG-BAG T8088 Ag-Bagger

  • Page 1 T8088 Ag-Bagger Please retain this document for future reference. A Color PDF copy of this document is available online for download. bit.ly/OperManual Ag-Bag by RCI RCI Engineering www.ag-bag.com Copyright © 2024 by RCI Engineering LLC AB3172155 Rev A (22Apr24)

  • Page 2: Warranty Statement

    (1) year from the date of sale. Ag-Bag by RCI warranty includes: Genuine Ag-Bag by RCI parts costs and labor required to repair or replace equipment at the selling dealer’s business location. AG-BAG BY RCI MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND,...
  • Page 3 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 4: Table Of Contents

    2 TABLE OF CONTENTS Section Contents Section Contents Warranty Statement Forage Distributor Position Table of Contents Rotor Drive Chain Product Specifications Bag Boom Safe Operation of Machine Bag Cradle Power Shut Down Procedure Tunnel Cleanout and Stripper Bar Plate Safety Warning Signs Brake System Accumulator Pressure Safety Sign Locations Changing Tunnels...
  • Page 5 Product Specifications...
  • Page 6 4 SAFE OPERATION OF MACHINE Operator Authorization The machine owner must provide the operator of the machine this manual and ensure that the operator reads and understands the contents. This must be performed before the machine is put into operation. Safety Alert Symbol This safety alert symbol is used to alert the operator to the potential for personal injury.
  • Page 7 General Safety Precautions / Accident Prevention Continued 9. Know how to stop Ag-Bagger operation BEFORE starting the machine. 10. DO NOT enter the conveyor or hopper while the machine is operating or any time the PTO is still connected to the tractor or before following the Power Shut Down Procedure on the next page.

  • Page 8: Power Shut Down Procedure

    24. DO NOT stand between the tractor and Ag-Bagger when hitching or unhitching Ag-Bagger unless engine is stopped, and parking brake is engaged. 25. ALWAYS STAY CLEAR of brakes, cables and cylinder. Cables are under tension during Ag-Bagging Operations. A fast release of tension could have unexpected consequences including movement of the machine forward.

  • Page 9: Safety Warning Signs

    5 SAFETY WARNING SIGNS Safety Messages Whenever the words and symbols shown below are used in this manual or on the machine, the instructions MUST be followed as they relate to personal safety. Safety Decal (1). Manual Reference. Before operating the machine, make sure to read this manual in it’s entirety.
  • Page 10 Safety Decal (8). This safety sign is a warning of injury due to escaping hydaulic fluid undeer presssure. Keep away from this area when the hoses have hydraulic pressure to avoid the hazard. Failure to do so may result in serious injury. Safety Decal (9).

  • Page 11: Safety Sign Locations

    6 SAFETY SIGN LOCATIONS Machine Decals...
  • Page 12 Sign, Plastic SMV Reflector, Yellow 2 x 9 Decal, Anchor Position Decal, 12" x 32" Ag-Bag by RCI Logo Decal, 7" x 19" Ag-Bag by RCI Logo Decal, 5.9" x 16" Ag-Bag by RCI Logo Decal, 2.7" x 7.4" Ag-Bag by RCI Logo Decal, T8088 Model Number Decal, 104"...

  • Page 13: Component Locations

    7 COMPONENT LOCATIONS Figure 9. Ag-Bagger Shown in Transport Configuration with Tunnel Extension in Mounted Position (for clarity) Key 1 – Bag Boom Key 2 – Bag Cradle Key 3 – Tunnel and Extension Key 4 – Anchor Control Key 5 – Taillight Bar Key 6 – Anchors Key 7 –...

  • Page 14: Operating The Unit

    Check the rotor, conveyor, hopper, 8 Operating the Unit and tunnel cleanout (if equipped) to ensure there are no foreign objects. Pre-Operation Checklist Check the tunnel cleanout is The pre-operation checklist is provided completely closed. for both personal safety and maintaining the mechanical condition of the Ag- Check the conveyor chain for correct Bagger.

  • Page 15: Moving Wheels To Ag-Bagging Position

    Moving Wheels to Ag-Bagging Position and Connecting Tractor NOTE: tractor off, ensure in park, and remove Ag-Bagger must be on a firm, level site key. to move wheels and hitch. Remove lift jack, rotate 90 degrees and IMPORTANT: place into transport position on the hitch Site for moving wheels must be level to using cross pin provided.
  • Page 16 A spare manual jack is located near the storage component. To use manual lifting, install the lift jack at the towing hitch end wheel lift position. Move the second lift jack from storage position to the wheel lift position at the back side of the machine. Remove the PTO shaft from the storage position and install between the tractor and the Ag-Bagger.
  • Page 17 For hydraulic lifting, first clear the area of bystanders, check that all previous steps are complete, and safely start the tractor and start the PTO at low idle. Keeping the tractor in park and at low idle, go to the controls at the storage compartment and activate the lever for machine lift.
  • Page 18 Fully raise the jack stand at the towing hitch end of the machine. Secure the jack stand in the raised position with the cross pin and lynch pin. See Figure 21. If manual lifting, use the lift jacks to lower the machine down to the ground and remove the pressure from the lift jacks.

  • Page 19: Hitch Adjustment

    Hitch Adjustment The machine must be adjusted at the hitch to be level or have the tunnel end of the machine lower than the hitch end of the machine. The tunnel end of the machine should never be higher than level. Failure to do will result poor...

  • Page 20: Inoculant Applicator Connection

    Inoculant Applicator Connection into a position on the frame. Use the Connect inoculant applicator cross pin at the handle to secure the electrical supply to a 12-volt source on handle up or down. the tractor. Always keep the hook of the cable Consult your local Ag-Bag dealer and attached to the machine and the cable the tractor Operator Manual for specific...

  • Page 21: Tunnel Extension Installation

    Tunnel Extension Installation The tunnel extension is stored above the main tunnel for transport. This extension is pin-on using pins provided with the machine. It is recommended to use the help of an assistant for this operation. The bag cradle is used in a raised position to lift the extension from the storage location to be installed on the Figure 29.

  • Page 22: Brake Setup

    Brake Setup Place the Ag-Bagger where the bag will begin. Turn off the tractor PTO, put the tractor into park. Shut off engine and remove the key. Open the needle valves at the gauges. Never use wrenches as part damage may result.

  • Page 23: Anchor Setup

    Anchor Setup WARNING: NEVER move the anchor position control cylinder or the tunnel cleanout while the anchors are in the storage position or when the tunnel cleanout is open. Machine damage and personal injury may result. Note: For transport, the anchor position control is typically set to have the anchors set at 3-feet to 6-feet to allow Figure 34.

  • Page 24: Bag Identification

    Bag Identification Only use genuine Ag-Bag bags. They are designed to fit and function properly. The bag size is indicated on the box. Verify the bag is the correct size for your Ag-Bagger and tunnel. Locate the arrow on the side of the box. Always make sure it is pointing towards the Ag-Bagger.
  • Page 25 Using the winch on the bag boom, lower the bag cradle to the ground fully. See Figure 40. Align the Ag-Bag box with the back of the tunnel such that the arrow on the box is pointing towards the tunnel. Cut the plastic bands from the box and remove the outer lid.
  • Page 26 Remove the top three strings over the CAUTION: bag at the top by the bag cradle. This Caution should be used when moving will allow for the other strings to be Ag-Bags. Weight of Ag-Bags can be reached from the ground once the Ag- over 400 pounds (180 kg), depending Bag is installed on the tunnel.
  • Page 27 Close the gate of the bag pan. Install the lynch pins at the pins. Raise the bag pan with the chain and lift lever and secure with the pin. See Figure 46. Take the ends of the tunnel bungee cord that is tied to the bag cradle and connect to the bag pan hooks on each side of the tunnel.

  • Page 28: Seal The Beginning End Of The Ag-Bag

    Seal the Beginning End of the Ag-Bag Part Number Description Pull enough bag to apply the seal. Pull AA1500272 250 ft. Roll from the inside folds, not the outside AA1500270 9.5 ft. Long, 4/Box folds. AA1500267 14.5 ft. Long, 4/box* AA1500268 17 ft.

  • Page 29: Setting The Bag

    Setting the Bag IMPORTANT: Never reverse the tractor with the wheel brakes applied Ag-Bagger. Machine damage may result. The machine should be in position for bagging. There are two ways to set the bag, depending on how the operator desires to place the end knot. The most-common way is to have the knot be under the bag after bagging, for Figure 53.

  • Page 30: Lower Conveyor To Operating Position

    Lower Conveyor to Operating Position tractor must safely engaged before operating the hydraulic conveyor raise and lower control. Before lowering the conveyor, release the conveyor lift lock at the upper end of the slide rail. Pull the lock down and rotate to retain the pin in a disengaged condition to release the conveyor lift lock.
  • Page 31 Fold out the conveyor extension to the wide position. Remove the two lynch pins at the hinge joint in the extension. Move the extension to the outer position and reinstall the pins. See Figure 57. Figure 57. Conveyor Extension Key 1 – Lynch Pins Key 2 –...

  • Page 32: Verify Brake Pressure

    Verify Brake Pressure Close the needle valve to hold pressure. To start the bag, wheel brake pressure Open both valves to release the brake should be maximized for the ground pressure. This pressure is a starting conditions. The maximum pressure of point need adjustment...

  • Page 33: Verifying Cleanout Closed

    Verifying Tunnel Cleanout Closed IMPORTANT: Always ensure that the cleanout door is closed prior Ag-Bagging operation. tractor must safely engaged before operating the tunnel cleanout control. To close the tunnel cleanout, lift the safety collar on the tunnel cleanout lever and pull the lever down.

  • Page 34: Ag-Bagging Operation

    Ag-Bagging Operation tractor seat and maintain brake pressure until the starting end of the bag is full. DANGER: avoid serious NOTE: injury, DO NOT climb Remember keep conveyor on, around or in Ag- positioned such that the crop discharges to the center of the rotor for best Bagger conveyor while...
  • Page 35 Start the inoculant applicator, if so equipped once product being unloaded onto the conveyor. Turn inoculant applicator off just before load is empty. IMPORTANT: Be sure to turn off the inoculant applicator each time the conveyor is stopped. Keep the anchors at the home position Figure 65.
  • Page 36 As the bag fills, monitor the Stretch Bars of the Bag and the Ground-to-Ground Measurement. Do not exceed the bag manufacturer’s recommendations. If stretch marks are greater than recommended, reduce wheel brake pressure incrementally. If operating on a wet or slippery surface, adjust the brake pressure to maximize Figure 67.

  • Page 37: Sweeping Tunnel Cleanout Operation

    Sweeping Tunnel Cleanout Operation operate Sweeping Tunnel Cleanout, it is important to remember to prepare for operation during the last load in the bag. 1. Half-way through the last load, stop the bagging process and conveyor and pull the anchors to the home position.
  • Page 38 10. Lift the safety collar at the lever and pull the lever back to the neutral position. See Figure 75. 11. Activate the anchor position control to pull the anchors to the home position on the indicator. This is done with the cleanout in the open position such that all forage will press over and around the anchors and fall into the bag.
  • Page 39 Removing the Ag-Bag from the Ag- Bagger Once the bag is off the tunnel, stop the tractor, put in park, shut off engine and remove key. If there is any material remaining in the tunnel, clean it out into the Ag-Bag or dispose of by other means.

  • Page 40: Venting The Ag-Bag

    Venting the Ag-Bag Part Number Description Immediately after the Ag-Bag is sealed, AA1500893 Reusable Vent Valve a vent must be installed to remove the AA1500568 Vent Installation Tool gases produced by the product. Figure 80. Vent Valve Components A reusable vent valve and vent tool are available from your Ag-Bag dealer.

  • Page 41: Moving Wheels To Transport Position

    Moving Wheels to Transport Position IMPORTANT: Site for moving wheels must be level to prevent Ag-Bagger from rolling when unhitched from the towing vehicle. Ground conditions must be firm to prevent lift jacks from settling during wheel removal. IMPORTANT: Keep service door closed whenever the tractor is running to shield moving Figure 84.
  • Page 42 Clear the area of bystanders and safely start the tractor and start the PTO at low idle. Keeping the tractor in park and at low idle, go to the operator station at the Ag- Bagger and push the lever for machine lift.
  • Page 43 lower the jack stand at the towing hitch end of the machine while the machine is in a raised position. Secure the jack stand in the lowered position with the cross pin and lynch pin. See Figure 91. Ensure that all shields are closed on the Figure 91.
  • Page 44 Remove the PTO shaft from the tractor. Remove the retaining chain from both ends of the PTO shaft shield. Raise the PTO shaft guard up and secure it with the rubber latch at the top center. Move the PTO shaft to the storage location.

  • Page 45: Tunnel Storage

    Tunnel Storage The tunnel extension is stored above the main tunnel for transport. It is recommended to use the help of an assistant for this operation. The bag cradle is used in a raised position to lift the extensions from the installed position to the storage position.

  • Page 46: Transporting The Ag-Bagger

    Transporting the Ag-Bagger WARNING: Before transporting Ag-Bagger, DO NOT TOW THIS perform an inspection of the unit to IMPLEMENT OVER 25 ensure it is safe for transport. mph (40 kph). Failure to abide may result in A safety chain is provided for the hitch serious injury and / or machine to the towing vehicle.
  • Page 47 To narrow the transport width of the Ag- Bagger to 102 inches wide (2.6 m), fold in the conveyor extension, place the PTO in the rear storage position, and move the conveyor motor to the top support bracket for storage. narrow transport, tunnel...

  • Page 48: Conveyor Position

    9 PERFORMANCE OPTIMIZATION There are many factors that impact the performance of the Ag-Bagger as well as the quality of the silages produced. Use the following information to ensure that the system produces the highest quality of silage an Ag-Bag can offer. Conveyor Position Figure 107.

  • Page 49: Tractor Setup

    Tractor Setup Crop Conditions proper tractor size Maturity configuration essential Ideal maturity for grasses and alfalfa is performance. Select the proper based pre-bloom. Ideal maturity for corn silage on the machine specifications in this is around 50% milk line in the kernel, or manual.

  • Page 50: Ag-Bag Site

    Slowly release the cable drum brake maintenance, inspection, and to allow pressure until the Ag-Bag is within the access for unloading without damage to recommended shape. nearby Ag-Bags. Allow the product to wilt longer in the Remove any rocks, sticks and foreign field if liquid does not dissipate.

  • Page 51: Ag-Bag Installation

    Ag-Bag Installation Correcting Ag-Bag Stretch Enclosed in each box of Ag-Bags is an To measure ground to ground distance instruction sheet with pictures to help over the Ag-Bag, tie weights such as properly install the Ag-Bag on the Ag- hex nuts of approximately ¼ pound Bagger.

  • Page 52: Sealing And Venting

    Sealing and Venting when you need the feed, no matter the As soon as the Ag-Bag is filled, seal the weather conditions. finished end of the Ag-Bag as outlined in the Master Seal instructions. Consider the surface conditions during the seasons when the product will be The earlier that oxygen is sealed out, removed from the Ag-Bags.

  • Page 53: Ag-Bag Management And Inspection

    Ag-Bag Management and Inspection Periodic inspection of the Ag-Bag is essential to maintain the oxygen-free environment inside the Ag-Bag. It is recommended that repairs be made with Ag-Bag mending tape as soon as damage is discovered. Repair tape can be ordered from your Ag-Bag dealer using the following part numbers.

  • Page 54: Genuine Ag-Bag Capacity Chart

    Genuine Ag-Bag Capacity Chart Range of Range of Range of Bags per Tons/Bag 28- Approx. 56# Bag Size Tons/Bag 65% M Tons/Bag 35% Pallet 30% M Shelled Bushels per Bag Alfalfa M Earlage Corn 6x100' 52-60 48-52 50-55 6x150' 85-98 78-85 90-95 6x200'...

  • Page 55: Conveyor Position

    10 ADJUSTMENTS Conveyor Position The single greatest adjustment that can be made to impact the performance of the T8088 Ag-Bagger is the conveyor position. maximize throughput density, the product must be delivered to the rotor and forage distributor at the very center of the machine.

  • Page 56: Conveyor Angle

    The control lever will return to the centered (neutral) position when released. Pulling the control lever will raise the conveyor. See Figure 114. The conveyor must not rest on the ground when Ag-Bagging. Keep the conveyor approximately six inches off the ground. The conveyor position must be adjusted Figure 114.

  • Page 57: Conveyor Chain

    Conveyor Chain achieved, tighten the jam nuts on each WARNING: adjusting bolts. Tighten the four retainer lubricate, nuts on the carriage bolts on each side adjust and/or service of the conveyor. this Ag-Bagger unless the Power Shut Down Procedure in shingle lower guide...

  • Page 58: Forage Distributor Position

    Forage Distributor Position WARNING: lubricate, adjust and/or service this Ag-Bagger unless the Power Shut Down Procedure in Safe Operation Machine section of this manual has been exercised. The forage distributor is adjustable as to clearance height between distributor and the rotor. The forage distributor must always remain level and parallel to the rotor.

  • Page 59: Rotor Drive Chain

    Rotor Drive Chain WARNING: The tensioner used is a stationary lubricate, plastic guide that does not rotate during adjust and/or service operation. The chain will wear into this this Ag-Bagger unless guide quickly until the rollers of the the Power Shut Down Procedure in chain contact the plastic.

  • Page 60: Bag Boom

    Bag Boom WARNING: Always keep the hook of the cable lubricate, attached to the machine and the cable adjust and/or service tensioned for transport. Secure any this Ag-Bagger unless loose components to the machine the Power Shut Down Procedure in properly in transport.

  • Page 61: Bag Cradle

    Bag Cradle WARNING: lubricate, adjust and/or service this Ag-Bagger unless the Power Shut Down Procedure in Safe Operation Machine section of this manual has been exercised. The bag cradle wings are adjustable for different sizes of tunnels. The bag cradle performs best when it rests on the curvature of the tunnel when in the storage position.
  • Page 62 Tunnel Cleanout and Stripper Plate WARNING: lubricate, DANGER: adjust and/or service DO NOT operate the this Ag-Bagger unless Ag-Bagger unless all the Power Shut Down Procedure in guards are in place. Safe Operation Machine Failure to do so may cause serious section of this manual has been injury or death.
  • Page 63 Cleanout Door to Frame Clearance The cleanout door can be adjusted side- to-side to fit tightly in the frame and to fine-tune stripper plate alignment. The cleanout door should be adjusted using provided shims before adjusting the stripper bar plate for tooth alignment.

  • Page 64: Changing Tunnels

    Brake System Accumulator Pressure brake system features accumulators to absorb impact loads and thermal expansion effects on the braking system. The accumulator has a pre-set pressure of 1250 psi (8,620 kPa) at 70 deg F (21 deg C). accumulators should only charged by a dealership using the Figure 129.

  • Page 65: Tire Air Pressure

    Wheel Bearings - Repack 11 LUBRICATION AND Interval: Annually for non-highway use. MAINTENANCE For highway use, check wheel bearings WARNING: monthly. Repack wheel bearings lubricate, annually. adjust and/or service this Ag-Bagger unless Use a premium grade of lithium base the Power Shut Down Procedure in wheel bearing grease.

  • Page 66: Wheel Bearings - Greasing

    Place the hub on the spindle. Rotate the Wheel Bearings - Greasing hub while performing this step so that the seal lip does not fold under as the lip Each set of wheel bearings is greased is installed on the seat of the spindle. at the hub.

  • Page 67: Rotor Bearings

    Rotor Bearings Forage Distributor Bearings Interval: Every 2 hours of Ag-Bagging. Interval: Once per Ag-Bag Each rotor bearing is greased by using a Each distributor bearing is greased by remote mounted grease fitting at the using a remote mounted grease fitting at operator station.

  • Page 68: Conveyor Bearings

    Conveyor Bearings Interval: Daily The conveyor has four bearings and that require greasing. Three bearings are greased through a fitting on the bearing housing. The top inside bearing is greased through a remote mounted grease fitting Wipe off each fitting before attaching the grease gun.

  • Page 69: Conveyor Cleanout

    Conveyor Cleanout Interval: Daily The conveyor has a lower hopper pan for cleanout to allow the removal of any material accumulated. Remove the hitch pin clip and the rod to allow the pan to open. Clean out all accumulated material to prevent damage to components and attraction to rodents.

  • Page 70: Rotor Drive Chain

    Rotor Drive Chain Interval: Every 2 hours of Ag-Bagging. DANGER: DO NOT operate the Ag-Bagger unless all guards are in place. Failure to do so may cause serious injury or death. With the Ag-Bagger idling, oil the rotor drive chain through the oil slot located in the cover over the rotor drive chain.

  • Page 71: Pto Shaft

    PTO Shaft DANGER: DO NOT operate the Ag-Bagger unless all guards are in place. Failure to do so may cause serious injury or death. Interval: Daily Fig. 143. PTO Shaft Grease Locations Key 1 – U-Joint Key 2 – Slide Tube Wipe off the grease fittings before Key 3 –...

  • Page 72: Anchor Position Control

    Anchor Position Control DANGER: DO NOT operate the Ag-Bagger unless all guards are in place. Failure to do so may cause serious injury or death. Interval: Monthly Wipe off the grease fittings before attaching the grease gun. Note: Early models have grease fittings in the upper location.

  • Page 73: Hydraulic Oil Level Check

    Hydraulic Oil Level Check Keep the hydraulic reservoir clean to Interval: Daily maximize the heat transfer from the reservoir for cooling. Maintain the oil level in the main hydraulic reservoir point Make sure components approximately in the middle to 2/3 of the functioning properly and maintain proper level indicator at the side of the adjustments for all areas outlined in this...

  • Page 74: Hydraulic Oil Change

    Hydraulic Oil Change Interval: Every 250 hours Place a suitable container (capable of holding 25 gallons (114 L) under the most important element plug at the bottom of the hydraulic maintaining hydraulic oil is to keep it reservoir. clean, filtered and do not allow it to overheat.

  • Page 75: Hydraulic Oil Filter

    Hydraulic Oil Filter Interval: Annually whenever hydraulic oil is changed The oil filter is located inside the service compartment, near the hydraulic pump and reservoir. After the unit is turned off with the Power Shut Down Procedure in the Safe Operation of Machine section of this manual, the system should be allowed Figure 152.

  • Page 76: Gearbox And Planetary Oil

    Gearbox and Planetary Oil Rotate the cover over the top of the gearbox to expose the fill port and Interval: Annual or whenever hydraulic breather on top. oil is changed Place a suitable container under the WARNING: drain plugs located on the bottom of the gearbox and planetary.

  • Page 77: Brake Pads

    Shut off the unit following the Power Shut Down Procedure in the Safe Operation of Machine section in this manual. Wait 5 minutes for the oil in the system to settle. Inspect the oil level at the sight glass. If low, top off the oil in the right-angle gearbox to the top of the sight glass and repeat the process.

  • Page 78: Cables

    Cables PTO Shear Bolts Interval: As Required WARNING: IMPORTANT: lubricate, NEVER replace a shear bolt with one adjust and/or service that is a different size or grade. the Ag-Bagger unless the Power Shut Down If the shear bolt in the PTO shaft should Procedure in the Safe Operation of break, spare shear bolts are stored Machine section of this manual has...

  • Page 79: Brake System Oil

    Brake System Oil NOTE: As the brake pads wear, the oil level in the hand pump will decrease. Interval: As Required When new brake pads are installed and the calipers compressed to fit the new If the hand pump is low on oil and does brake pads, hydraulic jack oil may need not maintain the ability to pump correct to be removed from the reservoir of the...

  • Page 80: Rotor Tooth Tine Caps

    Rotor Tooth Tine Caps Place the new rotor tooth cap on top of Interval: As Required the rotor tooth. The cap should be centered in the space between the two WARNING: stripper bars. lubricate, adjust and/or service Check to ensure the cap is straight with the Ag-Bagger unless the tooth and weld across both ends the Power Shut Down...

  • Page 81: Stripper Bar Plate

    Stripper Bar Plate Interval: As Required stripper bar plate should replaced whenever the gap between a new tine cap and the stripper bar plate exceeds 1/8” (3mm). To replace the stripper bar plate, it is best to open the tunnel cleanout and remove the bolts of the stripper bar plate.

  • Page 82: Torque Specifications

    12 SERVICE Torque Specifications NOTE: Use these torque values when tightening hardware, excluding lock nuts, self- tapping screws, thread forming screws, and sheet metal screws unless otherwise specified. All torque values are in lb-ft except those marked with an (*) which are lb-in. For metric torque value Nm, multiply lb-ft by 1.355 or for lb-in multiply by 0.113).

  • Page 83: Hydraulic Fittings

    Hydraulic Fittings To prevent twisting the hose, use two WARNING: wrenches. Place one wrench on the Escaping fluid under hose end body. With the second pressure can penetrate wrench, tighten the swivel nut to the skin causing torque indicated in the chart provided. serious injury.

  • Page 84: Hydraulic System Pressure

    Hydraulic System Pressure SPECIFICATION System Relief Pressure: 3,000 psi (20,685 kPa) maximum Hand Control Manifold Pressure Relief Adjustment: 1. Locate pressure relief cartridge on the control valve at Figure 163. Pressure Adjustment the operator station (next to hand Key 1 – Relief Cartridge pump) Note: The control valve at the tunnel cleanout and jack control has a relief...

  • Page 85: Lubrication Specifications

    Lubrication Specifications important to inspect the cables regularly. Planetary and Gearbox Type: Mobile SHC Gear 220 Syn. Before moving the anchor position Capacity Approx.1.85 Gal (7 L) control, make sure the tunnel cleanout is closed and the cables are not in the Hydraulic System storage position.

  • Page 86: Theory Of Operation

    13 THEORY OF OPERATION Hydraulic System The hydraulic system is self-contained and open-center. The PTO drives a pump drive through the gearbox. The pump pressurizes the control manifold. System pressure is protected by a relief valve built in the control manifold. Fig.
  • Page 87 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 88 Figure 168. T8088 Hydraulic Functional Schematic *Download PDF version of manual from website to enlarge schematic for ease of component identification.*...

  • Page 89: Electrical System

    Electrical System The T8088 may have an electrical harness for the inoculant system and a separate harness for transport lighting. For the inoculant system, refer to the manual provided with the system. For the transport lighting harness, the following is a description of wiring functions.

  • Page 90: Troubleshooting

    14 Troubleshooting Symptom Cause Solution Replace shear bolt. Rotor stops rotating. PTO Shear bolt on PTO shaft broken. Check and remove obstruction from shaft continues to turn. hopper. Check for further damage. Check that conveyor is centered on Forage distributor is overloaded. hopper.
  • Page 91 15 Storage Before placing the Ag-Bagger into storage, prepare the unit properly. 1. Remove any product or acidic 9. Install the rotor chain on the juices which will cause corrosion. sprockets. Install the rotor chain guard on the Ag-Bagger. 2. Open the cleanout door at the lower end of the conveyor and 10.

  • Page 92: Setup And Assembly

    16 SET-UP AND ASSEMBLY This product is shipped in a narrow configuration requires minimal setup for field use. Once set-up is complete, review all adjustments in the Adjustments section of this manual and adjust as needed. Inspect the Unit for Damage When the unit arrives on the truck, it is important to inspect it fully for damage from transport.
  • Page 93 Remove Fork Pockets Remove the fork pockets from under the machine. Stack the brackets and tighten the hardware in the stack of parts. Place components storage compartment for the customer. See Figure 172. Figure 172. Bottom View from Bag Pan Set Bag Pan Key 1 –...
  • Page 94 Install the SMV Sign The SMV sign is installed backwards or inside the storage compartment for shipping to avoid confusion for traffic during trucking to the destination. Remove the hardware securing the SMV sign in place. Install SMV sign properly and secure with provided hardware.
  • Page 95 Complete the Delivery Checklist and Owner Registration at the end of this manual upon final delivery. Keep a copy for the dealership and send a copy to Ag-Bag by RCI. Ag-Bag by RCI firmly believes in continuous improvement and would appreciate feedback available.

  • Page 96: Repair Parts

    All parts listed are available through your local dealer. Attention: Dealer – Contact Ag-Bag by RCI directly for all part orders for this unit. Please include a serial number and model of the attachment when placing a parts order.
  • Page 97 Repair Parts Index Section 1 - Drive Assembly, Rotor & Forage Distributor 1.1 - Drive Assembly……………………………….………………………………….. 98 1.2 - Rotor………………………………………………………………………………. 102 1.3 - Forage Distributor…………………………………………………….………….. 104 Section 2 - Conveyor & Hopper 2.1 - Conveyor Drive…………………………………………………………………… 106 2.2 - Conveyor Bolt-Ons………………………………………………………………. 110 2.3 - Conveyor Lift……………………………………………………………………...
  • Page 98 Section 9 - Control Valve Fittings & Hydraulic Tank 9.1 - RH Control Valve Fittings……………………………………………………….. 166 9.2 - LH Control Valve Fittings………………………………………………………... 168 9.3 - Hydraulic Tank………………………………………………………………..….. 170 Section 10 - Component Breakdowns 10.1 - Planetary Gearbox……………………………………………………………… 172 10.2 - 1000 PTO.………..……………………………………………………………… 174 10.3 - RH Control Valve.……………………………………………………………….
  • Page 99 1.1 – Drive Assembly...

  • Page 100: Drive Assembly

    1.1 – Drive Assembly Part Number Description Comments AB3171358 Frame, T8088 Main See breakdown on AB3170939 Gearbox, Planetary Parts Page 10.1 AB3171214 Oil, Mobil SHC Gear 220 - 1.75 gal. Oil for Gearbox See breakdown on AB3171098 PTO, 1000 RPM Parts Page 10.2 AB3170174 Support, Gearbox...
  • Page 101 1.1 – Drive Assembly - Continued...
  • Page 102 1.1 – Drive Assembly – Continued Part Number Description Comments RC700085 Adapter, -08 MORFS -12 MORB Straight RC700898 Elbow, -20 MORFS -20 MORB 45° AA907688 Key, 7/8 x 7/8 x 4.00 1018 RC900064 Bolt, 5/16-18 x 1-1/4 Gr5 YZ Hex RC902162 Washer, 5/16 SAE YZ Hard Flat RC900579...
  • Page 103 1.2 – Rotor...
  • Page 104 1.2 – Rotor Part Number Description Comments AB3171358 Frame, T8088 Main AB3171021 Rotor, 104" AB3170904 Tooth, Rotor AA1020001 Cap, 1 X 3/16 X 8-13/16 Tine AB3171701 Shaft, T8088 Rotor Drive AB3170306 Shaft, T8088 Rotor Idle AA0900372 Bearing, 3-7/16" - 4 Bolt Flange Roller AB3170280 Spacer, Rotor Bearing AB3170999...
  • Page 105 1.3 – Forage Distributor...
  • Page 106 1.3 – Forage Distributor Part Number Description Comments AB3171358 Frame, T8088 Main AB3171682 Distributor, T8088 Forage AB3170521 Plate, Adjuster Filler AB3171707 Shaft, Distributor Drive AA3160365 Shaft, Auger AB3170519 Spacer, Motor Bearing AB3170515 Plate, Bearing Spacer RC950580 Bearing, 1-1/4" Bore w/ 4-Bolt Flange AB3171709 Coupler, Distributor Motor AA6008011...
  • Page 107 2.1 – Conveyor Drive...

  • Page 108: Conveyor Drive

    2.1 – Conveyor Drive Part Number Description Comments AB3170104 Frame, Wide Single Conveyor AB3170107 Assembly, Wide Single Conveyor End AB3170106 End, Wide Single Conveyor AB3170117 Pin, Wide YZ Latch AB3170112 Door, Wide Single Conveyor Clean Out AB3170976 Transition, Conveyor AB3170119 Shaft, 1-1/4 x 46-3/4 YZ Idler AA0900987 Roller, 1.250 Bore Conveyor...
  • Page 109 2.1 – Conveyor Drive - Continued...
  • Page 110 2.1 – Conveyor Drive - Continued Part Number Description Comments AA1501477 Tubing, 1-1/4" OD x 1" ID x 1-1/2" Black Vinyl RC701534 Adapter, 1/8 NPT 1/8 NPSM Straight Swivel RC950703 Latch, Tight-Hold Draw RC902616 P-Clamp, 5/8 Cushion RC902067 P-Clamp, 2-1/2 Cushion RC902724 Pin, 3/8 x 2 Plain Roll RC902857...
  • Page 111 2.2 – Conveyor Bolt-Ons...
  • Page 112 2.2 – Conveyor Bolt-Ons Part Number Description Comments AB3170104 Frame, Wide Single Conveyor AB3170141 Panel, Hinged Side AB3170632 Skirt, 10" x 42.5" Rubber Side AB3170146 Deflector, Wide Conveyor AB3170206 Bracket, Gandy Lift AB3170201 Strip, Wide Conveyor Side Skirt AB3170916 Brace, Conveyor Side AB3170982 Shingle, Conveyor RC902148...
  • Page 113 2.3 – Conveyor Lift...
  • Page 114 2.3 – Conveyor Lift Part Number Description Comments AA0900441 Frame, Conveyor Slide AA0900484 Hold Down, Conveyor AB3171727 Indicator, Conveyor Position AA1700750 Pin, Cam Lever AA0717764 Spring RC902761 Pin, 5/32 x 1-1/4 CZ Roll RC901873 Zerk, 1/8 NPT Straight Grease RC900091 Bolt, 3/8-16 x 1-1/4 Gr 5 YZ Hex RC900677 Washer, 3/8 SAE YZ Hard Flat...
  • Page 115 2.4 – Conveyor Mounting...
  • Page 116 2.4 – Conveyor Mounting Part Number Description Comments AB3170101 Assembly, Wide Single Chain Conveyor AA0900515 Assembly, Conveyor Slide AB3170485 Support, Conveyor AB3170489 Brace, Conveyor AB3171721 Panel, Conveyor Hopper AA1541780 Motor, 6070 Conveyor Hydraulic AA1621179 Kit, Hydraulic Motor Seal AA0901800 Key, Conveyor Motor AA0900468 Cylinder, 2 x 28 x 1.125 Hydraulic AA2148205...
  • Page 117 2.5 – Hopper...
  • Page 118 2.5 – Hopper Part Number Description Comments AB3171484 Liner, T8088 Rotor Pan AB3171483 Panel, T8088 Front Left Hopper AB3172091 Panel, T8088 Rear Hopper AB3172088 Panel, T8088 LH Hopper AB3171724 Sheet, Hopper Filler AB3171715 Support, Hopper AB3172698 Brace, Hand Pump and Hopper RC902616 P-Clamp, 5/8 Cushion RC902064...
  • Page 119 3.1 – Tunnel Cleanout...
  • Page 120 3.1 – Tunnel Cleanout Part Number Description Comments AB3171358 Frame, T8088 Main AB3172094 Door, T8088 Cleanout S/N 401096 - X AB3171386 Door, T8088 Cleanout S/N up to 401095 AB3170626 Replacement, LH Stripper Bar Plate AB3171389 Plate, T8088 Stripper Bar AB3170264 Guide, Stripper Bar AB3170913 Shim, Stripper Bar...
  • Page 121 4.1 – 10’ Tunnel...
  • Page 122 4.1 – 10’ Tunnel Part Number Description Comments AB3171598 Tunnel, 10' Base AB3171606 Extension, 10' End AB3171608 Plate, Tunnel Access AB3172105 Cover, Upper Cleanout AB3172107 Cover, 10' Tunnel Side AB3171570 Pin, YZ Tunnel AB3171074 Pin, YZ Extension AB3170998 Pin/Lanyard, Tunnel Pins come with lanyard RC902805 Bumper, 3/8-16 x 1-1/4 Black Threaded Stud...
  • Page 123 4.2 – 12’ Tunnel...
  • Page 124 4.2 – 12’ Tunnel Part Number Description Comments AB3171550 Tunnel, 12' Base AB3171568 Extension, 12' End AB3170554 Plate, Fork Access Door AB3171552 Cover, Tunnel Access AB3172105 Cover, Upper Cleanout AB3172114 Cover, 12' Tunnel Side AB3171570 Pin, YZ Tunnel AB3171074 Pin, YZ Extension AB3170998 Pin/Lanyard, Tunnel Pins come with lanyard...
  • Page 125 4.3 – Tunnel Mounting...
  • Page 126 4.3 – Tunnel Mounting Part Number Description Comments AB3171358 Frame, T8088 Main RC902769 Bolt, 1/2-13 x 1-1/2 Gr 5 CZ Carriage RC900135 Bolt, 1/2-13 x 1-1/2 Gr 5 YZ Hex RC900282 Bolt, 1/2-13 x 1-1/2 Gr 8 YZ Hex RC901882 Bolt, 1/2-13 x 1-3/4 Gr 5 CZ Carriage RC900731 Washer, 1/2 YZ Lock...
  • Page 127 4.4 – Bag Boom...
  • Page 128 4.4 – Bag Boom Part Number Description Comments AB3170438 Vertical Frame, Bag Boom AB3170440 Horizontal Frame, Bag Boom AA0900397 Winch, Brake DLB1500A AA2121349 Top Link, Cat 2 Hitch AB3170436 Pulley Mount, Bag Boom AA1060036 Pulley, Bag Boom 3 in. AA1501691 Cable, 1/4 X 30 ft w/Hook AB3170442 Handle, Boom...
  • Page 129 4.5 – Cradle...
  • Page 130 4.5 – Cradle Part Number Description Comments AB3171517 Cradle, T8088 Bag AB3171505 Bracket, Upper Cradle Chain AB3171506 Bracket, Lower Cradle Chain AB3171934 Hook, Cradle AB3171936 Rod, Cradle Hinge RC950712 Chain, 1/4 Grade 43 x 15 Links AB3170989 Trim, 2" C.L. Edge AB3170997 Trim, 3"...
  • Page 131 5.1 – Anchors...
  • Page 132 5.1 – Anchors Part Number Description Comments AA3160105 Kit, Compaction Anchor AA0803265 Anchor, Compaction AA0802129 Stop, Cable Half RC902705 Screw, 3/8-16 x 1-1/4 BO SH Cap AB3171859 Support, Anchor AA1590059 Cable, 5/8" X 30' Blank Ends AA1590058 Cable, 5/8" X 35' Blank Ends AA1501401 Knob, Quick D5 AA1501766...
  • Page 133 5.2 – Anchor Cylinder...
  • Page 134 5.2 – Anchor Cylinder Part Number Description Comments AB3171358 Frame, T8088 Main AB3171937 Cylinder, Dual Anchor AB3172135 Kit, Cylinder Seal See breakdown on AB3172575 Assembly, Brake Hand Pump Gauge Station Parts Page 10.10 AB3171870 Bracket, Pulley AA1060156 Pulley, Anchor Large 1-1/2 AB3171492 Indicator, Anchor Position AB3171898...
  • Page 135 5.3 – Anchor Take-up...
  • Page 136 5.3 – Anchor Take-up Part Number Description Comments AB3171358 Frame, T8088 Main AB3171920 Take-up, Dual Anchor AB3171642 Rod, Take-up Guide AB3171640 Mount, Take-up Spring AB3171889 Bracket, Spring Tension AA1030091 Pin, Short Anchor Cylinder AA1060156 Pulley, Anchor Large 1-1/2 AB3171973 Handle, YZ Lockout RC950705 Bearing, 2"...
  • Page 137 5.4 – Anchor Cylinder & Take-up Enclosure...
  • Page 138 5.4 – Anchor Cylinder & Take-up Enclosure Part Number Description Comments AB3171358 Frame, T8088 Main AB3171394 Enclosure, Anchor Cyl AB3171397 Door, Anchor Cyl Cover AB3171401 Cover, Lower Anchor Cyl AB3171889 Bracket, Spring Tension AB3171918 Strap, Anchor Compartment AB3171433 Cover, Tensioner Access AB3171399 Indicator, Anchor Cyl AB3171688...
  • Page 139 6.1 – Bag Pan...
  • Page 140 6.1 – Bag Pan Part Number Description Comments AB3171358 Frame, T8088 Main AB3171830 Assembly, 12 ft Bag Pan AB3171829 Bag Pan, 12 ft AB3171818 Door, Bag Pan AA1700750 Pin, Cam Lever S/N 401099 - X AB3171376 Pin, Bag Pan Door S/N up to 401098 RC902851 Pin, 1/2 x 5 CZ Clevis...
  • Page 141 7.1 – Shields...
  • Page 142 7.1 – Shields Part Number Description Comments AB3171358 Frame, T8088 Main AB3171404 Shield, T8088 Control AB3170396 Door, T7170 Front Access AB3171412 Cover, T8088 Wheel AB3171245 Cover, Inner Wheel AB3170385 Liner, Wheel Well AB3170551 Cover, Upper Drive AB3171171 Cover, Lower Drive AB3170574 Cover, Side Drive AB3171167...
  • Page 143 7.1 – Shields – Continued...
  • Page 144 7.1 – Shields - Continued Part Number Description Comments RC900085 Bolt, 5/16-18 x 5/8 Gr 5 YZ Hex RC902998 Screw, 5/16-18 x 3/4 Gr 8 CZ SH Cap RC900084 Bolt, 5/16-18 x 3/4 Gr 5 YZ Hex RC900063 Bolt, 5/16-18 x 1 Gr 5 YZ Hex RC901632 Screw, 5/16-18 x 1 CZ BH Socket RC900726...
  • Page 145 7.2 – Storage Compartment...

  • Page 146: Storage Compartment

    7.2 – Storage Compartment Part Number Description Comments AB3171358 Frame, T8088 Main AB3171425 Compartment, T8088 Storage AB3171431 Cover, T8088 Storage See breakdown on AB3170199 Assembly, Hydraulic Tank Parts Page 9.3 AB3171694 Bracket, T8088 Valve AB3171401 Cover, Lower Anchor Cyl AB3171889 Bracket, Spring Tension AB3171414 Cover, Access...
  • Page 147 8.1 – Transport...
  • Page 148 8.1 – Transport Part Number Description Comments AB3171358 Frame, T8088 Main S/N 401096 - X AB3172129 Assembly, T8088 Hitch See breakdown on Parts Page 8.4 AB3172133 Assembly, 8088 Hitch S/N up to 401095 See breakdown on AB3170498 Assembly, Light Bar Parts Page 8.5 See breakdown on AB3171628...
  • Page 149 8.2 – Brake System - S/N up to 401098...
  • Page 150 8.2 – Brake System - S/N up to 401098 Part Number Description Comments AB3171628 Assembly, LH Spindle See breakdown on AB3172081 Caliper, Brake Parts Page 10.6 See breakdown on RC950669 Assembly, 8 on 8 Spindle Parts Page 10.7 AB3172073 Disc, Rotor AB3172075 Bracket, Caliper Mount AB3171616...
  • Page 151 8.2 – Brake System - S/N up to 401098 - Continued...
  • Page 152 8.2 – Brake System - S/N up to 401098 - Continued Part Number Description Comments RC703160 Cap, 1/4" Body Dust RC700010 Nut, 9/16-18 Bulkhead Lock AA1500142 Gauge, 2000 PSI SM Liquid Sill RC703141 Valve, -06 ORB 5000 PSI Steel Needle RC702812 Coupler, Male RC701096...
  • Page 153 8.3 – Brake System - S/N 401099 – X...
  • Page 154 8.3 – Brake System - S/N 401099 – X Part Number Description Comments AB3171628 Assembly, LH Spindle See breakdown on AB3172081 Caliper, Brake Parts Page 10.6 See breakdown on RC950669 Assembly, 8 on 8 Spindle Parts Page 10.7 AB3172073 Disc, Rotor AB3172075 Bracket, Caliper Mount AB3171616...
  • Page 155 8.3 – Brake System - S/N 401099 – X - Continued...
  • Page 156 8.3 – Brake System - S/N 401099 – X - Continued Part Number Description Comments AB3171266 Assembly, Hydraulic Hose AB3171272 Assembly, Hydraulic Hose AB3171270 Assembly, Hydraulic Hose AB3171268 Assembly, Hydraulic Hose AB3172701 Assembly, Brake Jumper Hose RC703160 Cap, 1/4" Body Dust RC700010 Nut, 9/16-18 Bulkhead Lock RC702812...
  • Page 157 8.4 – Hitch...
  • Page 158 8.4 – Hitch Part Number Description Comments AB3172128 Hitch, T8088 S/N 401096 - X AB3172132 Hitch, 8088 S/N up to 401095 RC950722 Hitch, 3 Hole Category 3 Drawbar w/ Clevis AA1501398 Jack, Manual 8000# 2.5 Sq Mnt RC950617 Chain, 3/8 Grade 70 x 31" Safety RC900909 Pin, 5/8 x 5-3/4 YZ Hitch RC900322...
  • Page 159 8.5 – Light Bar...
  • Page 160 8.5 – Light Bar Part Number Description Comments AB3170494 Bar, Light AB3170926 Kit, Lights w/Harness AB3170925 Harness, Light AA0900460 Harness, Light 6000 Series RC750591 Indicator, Left Stop Turn Tail LED Warning RC750592 Indicator, Right Stop Turn Tail LED Warning RC901941 Decal, Flourescent Orange 2 x 9 Marker RC901940 Reflector, Red 2 x 9...
  • Page 161 8.6 – Hydraulic Machine Lift...
  • Page 162 8.6 – Hydraulic Machine Lift Part Number Description Comments AB3171358 Frame, T8088 Main AB3171908 Pad, Lift See breakdown on RC950671 Assembly, 3-Way Flow Divider Parts Page 10.9 RC950672 Cylinder, 2" x 16" Tie Rod RC950639 Kit, Cylinder Seal RC950618 Bearing, 1" ID x 1" High Load Bronze Sleeve RC700389 Valve, -06 FORB Ball RC700077...
  • Page 163 8.7 – Machine Decals...
  • Page 164 Reflector, Yellow 2 x 9 Not included in kit AB3171676 Decal, Anchor Position AA0701571 Decal, 12" x 32" AgBag by RCI Logo AA0901563 Decal, 7" x 19" AgBag by RCI Logo AA0800935 Decal, 5.9" x 16" AgBag by RCI Logo AA0800937 Decal, 2.7"...
  • Page 165 8.8 – Conveyor Decals...
  • Page 166 8.8 – Conveyor Decals Part Number Description Comments AB3170102 Assembly, Wide Single Chain Conveyor AA0901563 Decal, 7" x 19" AgBag by RCI Logo AB3170970 Decal, Conveyor Position RC901933 Decal, Grease RC902792 Decal, ISO Conveyor Entanglement RC901932 Decal, ISO Entanglement Hazard...
  • Page 167 9.1 – RH Control Valve Fittings...
  • Page 168 9.1 – RH Control Valve Fittings Part Number Description Comments See breakdown on AB3171238 Valve, 3-Bank Hand Control Parts Page 10.3 RC950728 Plug, Power Beyond RC700181 Elbow, -06 MORFS -06 FORFS Swivel 90° RC700078 Adapter, -06 MORFS -08 MORB Straight RC700108 Adapter, -06 MORFS x -08 MORB Straight Long RC700083...
  • Page 169 9.2 – LH Control Valve Fittings...
  • Page 170 9.2 – LH Control Valve Fittings Part Number Description Comments See breakdown on AB3171168 Valve, 2-Bank Hand Control Parts Page 10.4 RC700078 Adapter, -06 MORFS -08 MORB Straight RC700083 Adapter, -08 MORFS -08 MORB Straight RC900049 Bolt, 1/4-20 x 2-1/2 Gr 5 YZ Hex RC902696 Washer, 1/4 SAE YZ Hard Flat RC900575...
  • Page 171 9.3 – Hydraulic Tank...

  • Page 172: Hydraulic Tank

    9.3 – Hydraulic Tank Part Number Description Comments AB3170198 Tank, Hydraulic RC700603 Gauge, Level and Temp RC700605 Strainer, In-Tank RC701310 Plug, -08 External Hex Pipe RC700988 Adapter, -12 MORFS -12 MPT Straight RC700995 Adapter, -20 MORFS -20 MPT Straight AB3170927 Oil, Hygard - 22 gal.
  • Page 173 10.1 – Planetary Gearbox...

  • Page 174: Planetary Gearbox

    10.1 – Planetary Gearbox Part Number Description Comments AB3171239 Gearbox, T152 Bevel AB3171240 Planetary, PD 117 AB3171241 Kit, Input Seal and Bearing AB3171242 Kit, Output Seal and Bearing AB3171214 Oil, Mobil SHC Gear 220 - 3.9 gal. Oil for Gearbox...
  • Page 175 10.2 – 1000 PTO...
  • Page 176 10.2 – 1000 PTO Part Number Description Comments AB3171217 Half, Guarded Joint & Shaft AB3171218 Half, Joint & Shaft AB3171225 Half, Guarded Joint & Tube AB3171226 Half, Joint & Tube AB3171220 Kit, Auto-Lok Repair AB3171219 Yoke, 55 Slide Lock Small 1000 AB3171797 Yoke, Large 1000 (55 Slide Lock) Large 1000;...
  • Page 177 10.3 – RH Control Valve...
  • Page 178 10.3 – RH Control Valve Part Number Description Comments AB3172153 Body, Distributor AB3171002 O-Ring AB3171003 Spacer AB3171004 Spacer, Open Slot AB3171005 Valve AB3171006 Spool, Type A AB3171008 Positioner AB3171010 Cap, Lever AB3171012 Lever, 150mm AB3171007 Spool, Type C AB3172154 Postioner...
  • Page 179 10.4 – LH Control Valve...
  • Page 180 10.4 – LH Control Valve Part Number Description Comments AB3171015 Body, Distributor AB3171002 O-Ring AB3171003 Spacer AB3171004 Spacer, Open Slot AB3171005 Valve AB3171006 Spool, Type A AB3171007 Spool, Type C AB3171008 Positioner AB3171014 Positioner AB3171010 Cap, Lever AB3171011 Cap, Locking Lever AB3171012 Lever, 150mm AB3171013...
  • Page 181 10.5 – Hand Pump...
  • Page 182 10.5 – Hand Pump Part Number Description Comments AA0000646 Dowel, Machined Piston AA0000647 Tab, Piston AA0000555 Kit, Hydraulic Hand Pump Release AA0000648 Screw, #8-32 x 3/8 BO Flat Head Socket AA0000654 Plug, Hand Pump Filler AA0000655 O-Ring, Filler Plug AA0901970 Assembly, Hand Pump Cartridge...
  • Page 183 10.6 – Brake Caliper...

  • Page 184: Brake Caliper

    10.6 – Brake Caliper Part Number Description Comments AB3172136 Housing, Machined AB3172137 O-Ring, I-633 AB3172138 Boot, Dust AB3172139 Bushing, Slide AB3172140 Screw, 12 Point Flange AB3172141 AB3172142 Cover, Machined AB3172143 Screw, 3/8-16 x 1 AB3172144 Assembly, Pad and Holder AB3172145 Piston, I-663 1/2"...
  • Page 185 10.7 – Spindle...
  • Page 186 10.7 – Spindle Part Number Description Comments RC950694 Hub, Cast RC950626 Spindle RC950623 Cup, Inner Bearing RC950624 Cup, Outer Bearing RC950627 Cone, Inner Bearing RC950628 Cone, Outer Bearing RC950695 Seal, Inner RC950696 Washer, Spindle RC950697 Nut, Hex Slotted RC902847 Pin, 7/32 x 2 CZ Cotter RC950698 Cap, Hub RC950625...
  • Page 187 10.8 – 2-Way Flow Divider...
  • Page 188 10.8 – 2-Way Flow Divider Part Number Description Comments RC950602 Housing, #06 ORB x 2 Flow Divider RC950147 Valve, #08 25 PSI Check (Seal Kit Key 7) RC950604 Piston, #08 Pilot RC950605 Valve, #10 50:50, 4 GPM Input, Flow Divider (Seal Kit Key 8) RC950359 Stop, #2 Cavity Plug...
  • Page 189 10.9 – 3-Way Flow Divider...
  • Page 190 10.9 – 3-Way Flow Divider Part Number Description Comments RC950675 Housing, 3-Way Flow Divider RC950676 Valve, #10 30 PSI Check (Seal Kit Key 6) RC950683 Valve, #10 66:33, 9 GPM Input, Flow Divider (Seal Kit Key 7) RC950684 Valve, #10 50:50, 6 GPM Input, Flow Divider (Seal Kit Key 7) RC950362 Stop, #4 Cavity Plug...
  • Page 191 10.10 – Gauge Station Assembly...
  • Page 192 10.10 – Gauge Station Assembly Part Number Description Comments AB3172576 Block, Brake Hand Pump Gauge Station RC950781 Valve, #8 Needle (Seal Kit Key 8) RC703184 Gauge, 2000 PSI 2-1/2" Stem Mount Pressure RC703185 Gauge, 3000 PSI 2-1/2" Stem Mount Pressure RC700619 Plug, -04 MORB Socket Head RC700620...
  • Page 193 11.1 – Gandy Option...
  • Page 194 11.1 – Gandy Option Part Number Description Comments AA1500005 Applicator, Gandy 45# 4H Dry Inoc AA0900838 Instructions, Gandy Mount Lightbar RC900135 Bolt, 1/2-13 x 1-1/2 Gr 5 YZ Hex RC900691 Washer, 1/2 SAE YZ Hard Flat RC900588 Nut, 1/2-13 YZ Nylock...
  • Page 195 11.2 – Gandy Dry Inoculator...
  • Page 196 11.2 – Gandy Dry Inoculator Part Number Description Comments AA1500276 Motor, Elec w/Brkt Sprkts Harness AA1500472 Slide, Jumbo 4 Hole Straight Bottom AA1500344 Rotor, Jumbo 10" Rubber Gandy AA3160475 Spacer AA1501991 Washer, 5/8 x 1-1/2 x 5/16 Rubber AA1501920 Washer, Gandy SS AA1501628 Bearing, Gandy AA1501621...
  • Page 197 11.3 – Miscellaneous Items...

  • Page 198: Miscellaneous Items

    11.3 – Miscellaneous Items Part Number Description Comments AA1500893 Valve, Bag Vent AA1500568 Tool, Bag Vent AA1570001 Spray Adhesive - Not Shown AA1500523 Repair Tape, 2 in. x 36 Yard Roll - Not Shown 18/Case AA1500525 Repair Tape, 3 in. x 36 Yard Roll - Not Shown 24/Case AA1501331 Repair Tape, 4 in.
  • Page 199 12.1 – Grease Schematic...
  • Page 200 12.1 – Grease Schematic Fittings Part Number Description Comments RC703129 Block, 6 Holder 90° 1/8" NPT Grease RC901873 Zerk, 1/8 NPT Straight Grease Adapter, Straight ¼” Tube to 1/8”-27 MPT RC702704 RC702705 Adapter, 1/4-28 Taper Male x 1/8 NPTF Female Str RC703162 Adapter, 1/4"...
  • Page 201 12.2 – Hydraulic Schematic S/N up to 401098 *Download PDF version of manual from website to enlarge schematic for ease of component identification.*...

  • Page 202: Hydraulic Fittings

    12.2 – Hydraulic Schematic S/N up to 401098 Hydraulic Fittings Fitting# RCI Part # Description Comments AA1700863 Valve, Pilot Check RC700010 Nut, 9/16-18 Bulkhead Lock RC700075 Adapter, -04 MORFS -08 MORB Straight RC700077 Adapter, -06 MORFS -06 MORB Straight RC700078...
  • Page 203 12.2 – Hydraulic Schematic S/N up to 401098 - Continued *Download PDF version of manual from website to enlarge schematic for ease of component identification.*...

  • Page 204: Hydraulic Hoses

    12.2 – Hydraulic Schematic S/N up to 401098 - Continued Hydraulic Hoses Hose # Part Number Routing AB3171786 Anchor Cylinder Base to Pressure Gauge AB3171782 LH Control Valve to Machine Lift Manifold Port B AB3171784 LH Control Valve to Machine Lift Manifold Port R AB3170668 Conveyor Cylinder Check Valve AB3171274...
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  • Page 206: Hydraulic Components

    12.2 – Hydraulic Schematic S/N up to 401098 - Continued Hydraulic Components Part Number Description Comments AA0900040 Pump, 17 CI 2000 PSI Hand AA0900468 Cylinder, 2 x 28 x 1.125 Hydraulic AA1500142 Gauge, 2000 PSI SM Liquid Sill AA1540167 Filter, Hydraulic P551553 AA1541757 Base, Filter O-Ring AA1541780...
  • Page 207 12.3 – Hydraulic Schematic S/N 401099 - X *Download PDF version of manual from website to enlarge schematic for ease of component identification.*...
  • Page 208 12.3 – Hydraulic Schematic S/N 401099 – X Hydraulic Fittings Fitting# Part Number Description Comments AA1700863 Valve, Pilot Check RC700075 Adapter, -04 MORFS -08 MORB Straight RC700077 Adapter, -06 MORFS -06 MORB Straight RC700078 Adapter, -06 MORFS -08 MORB Straight RC700083 Adapter, -08 MORFS -08 MORB Straight RC700084...
  • Page 209 12.3 – Hydraulic Schematic S/N 401099 – X - Continued *Download PDF version of manual from website to enlarge schematic for ease of component identification.
  • Page 210 *12.3 – Hydraulic Schematic S/N 401099 – X – Continued Hydraulic Hoses Hose # Part Number Routing AB3171786 Anchor Cylinder Base to Pressure Gauge AB3171782 LH Control Valve to Machine Lift Manifold Port B AB3171784 LH Control Valve to Machine Lift Manifold Port R AB3170668 Conveyor Cylinder Check Valve AB3171274...
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  • Page 212 12.3 – Hydraulic Schematic S/N 401099 – X Hydraulic Components Part Number Description Comments AA0900468 Cylinder, 2 x 28 x 1.125 Hydraulic AA1540167 Filter, Hydraulic P551553 AA1541757 Base, Filter O-Ring AA1541780 Motor, 6070 Conveyor Hydraulic AB3170199 Assembly, Hydraulic Tank AB3170923 Sleeving, 12"...
  • Page 213 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 214: Pre-Delivery Checklist

    18 PRE-DELIVERY CHECKLIST (Keep in Manual – Send Copy to RCI) Wheels are properly attached, and After the Ag-Bagger is completely set up tires are properly inflated. and prior to delivery, the following inspections MUST be made before delivery to the customer. Check off each Cylinders, hoses, and fittings are item after prescribed action is taken.

  • Page 215: Delivery Checklist

    19 DELIVERY CHECKLIST (Keep in Manual – Send Copy to RCI) The following checklist is an important reminder of valuable information that must be passed on to the customer at the time the Ag-Bagger is delivered. Check off each item as you explain it to the customer.
  • Page 216 20 WARRANTY REGISTRATION AND ACKNOWLEDGEMENTS (Keep in Manual – Send Copy to RCI) work must complete, Save time sending copy to Ag-Bag and information provided, to properly register warranty. Save copy each fill out online after this page is complete.
  • Page 217 Ag-Bag by RCI is a brand of RCI Engineering. RCI reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously manufactured or sold.

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