Janome E1019 Service Manual
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Janome E1019 Service Manual

Janome E1019 Service Manual

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SERVICE MANUAL
AND
PARTS LIST
MODEL: E1019

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Summary of Contents for Janome E1019

  • Page 1 SERVICE MANUAL PARTS LIST MODEL: E1019...

  • Page 2: Table Of Contents

    CONTENTS WHAT TO DO WHEN ..................1 - 3 SERVICE ACCESS FACE COVER ..................4 FRONT COVER ..................5 REAR COVER ..................6 MECHANICAL ADJUSTMENT TOP TENSION ..................7 PRESSER BAR HEIGHT AND ALIGNMENT ......... 8 NEEDLE SWING ..................9 NEEDLE DROP POSITION ..............10 HOOK TIMING ..................

  • Page 3: What To Do When

    What to Do When ConDition Cause hoW to fix RefeRenCe 1. Skipped 1. Needle is not inserted Insert the needle properly. stitches properly. 2. Needle is bent or worn. Change the needle. 3. Incorrectly threaded. Rethread. 4. Needle or thread are Use the recommended inappropriate for sewing needle and thread.
  • Page 4 ConDition Cause hoW to fix RefeRenCe Needle 1. Initial sewing speed is Start with medium speed. thread too fast. breaks 2. Thread path is incorrect. Use the proper thread path. 3. Needle is bent or dull. Replace with a new needle. 4.
  • Page 5 ConDition Cause hoW to fix RefeRenCe 6. Noisy 1. backlash between See mechanical P.15 operation the hook gear and adjustment “backlash lower shaft gear is too between hook Gear and great. Lower Shaft Gear”. 2. Lower shaft gear is loose. Eliminate the looseness.

  • Page 6: Service Access

    SERVICE ACCESS FACE COVER TO REMOVE: REMOVE THE SETSCREWS (A). TAKE THE FACE COVER (B) OFF. TO ATTACH: FOLLOW THE ABOVE PROCEDURE IN REVERSE.

  • Page 7: Front Cover

    SERVICE ACCESS FACE COVER DIALS TO REMOVE: REMOVE THE FACE COVER (SEE PAGE 4), AND EXTENSION TABLE. REMOVE THE CAP, SETSCREWS (B), (D), (E), (F), (G) AND DIALS. LOOSEN THE SETSCREW (A), (C). REMOVE THE FRONT COVER. TO ATTACH: FOLLOW THE ABOVE PROCEDURE IN REVERSE.

  • Page 8: Rear Cover

    SERVICE ACCESS REAR COVER REAR COVER TO REMOVE REMOVE THE FACE COVER AND FRONT COVER. (SEE PAGE 4, 5) REMOVE THE SETSCREWS (A), (B), (C), (D) AND (E). LOWER THE PRESSER FOOT LIFTER. REMOVE THE REAR COVER. TO ATTACH FOLLOW THE ABOVE PROCEDURE IN REVERSE.

  • Page 9: Mechanical Adjustment

    MECHANICAL ADJUSTMENT TOP TENSION TO CHECK: THE STANDARD UPPER THREAD TENSION SHOULD BE 75 - 90g WHEN PULLING THE THREAD (COTTON THREAD #50) IN THE DIRECTION OF (B) WITH SETTING THE TENSION DIAL AT “4”. (MAKE SURE THE FOOT SHOULD BE LOWERED.) IF THE TENSION IS OUT OF THE STANDARD RANGE, ADJUST IT AS FOLLOWS: ADJUSTMENT PROCEDURE: REMOVE THE FACE COVER AND FRONT COVER.

  • Page 10: Presser Bar Height And Alignment

    MECHANICAL ADJUSTMENT PRESSER BAR HEIGHT AND ALIGNMENT TO CHECK: RAISE THE PRESSER FOOT LIFTER (A). THE DISTANCE BETWEEN THE PRESSER FOOT (D) AND THE NEEDLE PLATE (E) SHOULD BE 6.0MM (0.24"). ADJUSTMENT PROCEDURE: REMOVE THE FACE COVER. (SEE PAGE 4.) REMOVE THE SCREW (B) AND TAKE THE LED ARM OFF.

  • Page 11: Needle Swing

    MECHANICAL ADJUSTMENT NEEDLE SWING TO CHECK: ADJUST THE NEEDLE SWING ACCORDING TO THE FOLLOWING PROCEDURE, IF THE NEEDLE BAR STARTS MOVING SIDEWAYS WHILE THE NEEDLE IS IN THE FABRIC AT SEWING THE ZIGZAG PATTERN (WITH MAXIMUM ZIGZAG WIDTH). ADJUSTMENT PROCEDURE: SET THE PATTERN SELECTOR DIAL WITH MAXIMUM ZIGZAG WIDTH, AND REMOVE THE FRONT COVER.

  • Page 12: Needle Drop Position

    MECHANICAL ADJUSTMENT NEEDLE DROP POSITION SET THE SELECTOR DIAL AT STRAIGHT STITCH. THE NEEDLE DROP POSITION SHOULD BE THE CENTER OF THE NEEDLE PLATE HOLE. SET THE SELECTOR DIAL AT ZIGZAG STITCH WITH MAXIMUM ZIGZAG WIDTH. THE CLEARANCE BETWEEN THE NEEDLE DROP POSITION AND THE EDGE OF NEEDLE PLATE HOLE SHOULD BE 0.2 MM OR MORE FOR BOTH SIDE.

  • Page 13: Hook Timing

    MECHANICAL ADJUSTMENT HOOK TIMING SET THE PATTERN SELECTOR DIAL AT ZIGZAG STITCH WITH MAXIMUM ZIGZAG WIDTH. THE AMOUNT OF ASCENDING TRAVEL OF THE NEEDLE BAR FROM ITS LOWER POSITION TO THE POSITION WHERE THE TIP OF THE ROTARY HOOK EXACTLY MEETS THE RIGHT SIDE OF THE NEEDLE SHOULD BE 1.4 - 2.0 MM.

  • Page 14: Needle Bar Height

    MECHANICAL ADJUSTMENT NEEDLE BAR HEIGHT TO CHECK: THE STANDARD DISTANCE BETWEEN THE UPPER EDGE OF THE NEEDLE EYE AND THE UPPER SURFACE OF THE HOOK RACE SHOULD BE IN THE RANGE OF 3.0 - 3.6 MM WHEN THE HOOK POINT MEETS THE RIGHT SIDE OF THE NEEDLE IN ITS ASCENDING TRAVEL FROM THE RIGHT LOWEST POSITION OF THE MAXIMUM WIDTH ZIGZAG STITCH.

  • Page 15: Adjusting Clearance Between Needle And Hook Point

    MECHANICAL ADJUSTMENT ADJUSTING CLEARANCE BETWEEN NEEDLE AND HOOK POINT THE STANDARD CLEARANCE BETWEEN THE NEEDLE AND HOOK POINT SHOULD BE –0.10 - + 0.05 MM. TO ADJUST: REMOVE THE FACE COVER (SEE PAGE 4). SELECT THE ZIGZAG STITCH WITH MAXIMUM STITCH WIDTH. BRING THE NEEDLE TO THE RIGHT POSITION.

  • Page 16: Feed Dog Height

    MECHANICAL ADJUSTMENT FEED DOG HEIGHT TO CHECK: LOWER THE PRESSER FOOT. TURN THE HANDWHEEL TOWARD YOU UNTIL THE FEED DOG COMES TO ITS HIGHEST POSITION. THE DISTANCE BETWEEN THE FEED DOG AND THE UPPER SURFACE OF THE NEEDLE PLATE SHOULD BE 0.8 - 0.95 MM. IF IT IS NOT IN THE RANGE, ADJUST AS FOLLOWS.

  • Page 17: Backlash Between Hook Gear And Lower Shaft Gear

    MECHANICAL ADJUSTMENT BACKLASH BETWEEN HOOK GEAR AND LOWER SHAFT GEAR TO CHECK: THE ROTARY PLAY OF THE HOOK POINT SHOULD BE 0.8 MM OR LESS WHEN IT IS IN BETWEEN THE SPAN OF THE FEED DOG TEETH, AND THE GEARS SHOULD TURN SMOOTHLY.

  • Page 18: Distorted Pattern

    MECHANICAL ADJUSTMENT DISTORTED PATTERN TO CHECK: IF THE STRETCH STITCH PATTERNS ARE DISTORTED WITH SETTING THE STITCH LENGTH CONTROL AT “ S.S. ”. (IN CASE OF BEING A DIFFERENCE BETWEEN FORWARD FEEDING AND BACKWARD FEEDING DURING STRETCH STITCH PATTERNS), MAKE AN ADJUSTMENT AS FOLLOWS: ADJUSTMENT PROCEDURE: RAISE THE CARRYING HANDLE.

  • Page 19: Buttonhole Stitch Balance

    MECHANICAL ADJUSTMENT BUTTONHOLE STITCH BALANCE WHEN SEWING BUTTONHOLES, THE STITCHES ON EACH SIDE OF THE BUTTONHOLE SHOULD HAVE THE SAME STITCH DENSITY. THE RANGE OF 9 - 11 STITCHES IN THE RIGHT SIDE ROW AGAINST 10 STITCHES IN THE LEFT SIDE ROW CONSIDERED ACCEPTABLE. SEW A BUTTONHOLE AND CHECK BOTH RIGHT AND LEFT ROW STITCH DENSITIES.

  • Page 20: Bartack Feed Of Buttonhole

    MECHANICAL ADJUSTMENT BARTACK FEED OF BUTTONHOLE TO CHECK: IF THE MATERIAL IS FEED FORWARD OR BACKWARD WHEN SEWING BARTACK ON BUTTONHOLE, MAKE AN ADJUSTMENT AS FOLLOWS: ADJUSTMENT PROCEDURE: SET THE PATTERN SELECTOR CONTROL AT “ ” AND THE STITCH LENGTH CONTROL AT “4”.

  • Page 21: Disengagement Of Cam Follower

    MECHANICAL ADJUSTMENT DISENGAGEMENT OF CAM FOLLOWER TO CHECK: IF THE CLEARANCE BETWEEN THE CAM FOLLOWER AND THE TOP CONVEX OF THE ZIGZAG CAM IS NOT ENOUGH, THE PATTERN SELECTOR DIAL IS BLOCKED OR WILL NOT SELECT THE CORRECT PATTERN. ADJUSTMENT PROCEDURE: REMOVE THE FRONT COVER (SEE PAGE 5).

  • Page 22: Motor Belt Tension

    MECHANICAL ADJUSTMENT MOTOR BELT TENSION TO CHECK: IF THE MOTOR BELT TENSION IS TOO TIGHT OR TOO LOOSE, IT CAN CAUSE A BELT NOISE: IF THE TENSION IS TOO TIGHT, IT CAN CAUSE THE MACHINE TO RUN SLOWLY AND THE MOTOR TO OVERLOAD; IF THE TENSION IS TOO LOOSE; IT CAN CAUSE THE BELT TEETH ON THE MOTOR PULLEY TO JUMP.

  • Page 23: Wiring

    WIRING WIRING FOR MACHINE SOCKET UNIT (FOR 110~120V) M : MOTOR L : LAMP (FOR 220~240V) M : MOTOR L : LAMP...

  • Page 24: Parts List

    MODEL: E1019 PARTS LIST 26 27...
  • Page 25 MODEL: E1019 PARTS LIST PARTS DESCRIPTION 508603008 Upper shaft (unit) 000111201 Hexagonal socket screw 4x4 000112800 Hexagonal socket screw 4x6 000036201 Washer FT80 508120006 Shaft fixing metal 823110010 Felt 820166001 Lower shaft ring 508019001 Worm 508020005 Ring 000111108 Hexagonal socket screw 4x6...
  • Page 26 MODEL: E1019 PARTS LIST...
  • Page 27 MODEL: E1019 PARTS LIST PARTS DESCRIPTION 508640007 Presser bar base plate (unit) 508036004 Presser bar base plate 508037005 Needle drop adjusting plate 000101507 Setscrew 3.5x5 508040001 Thread tension release lever 000013903 Snap ring CS-5 735029004 Presser foot lifter 000001609 Snap ring E-5...
  • Page 28 MODEL: E1019 PARTS LIST...
  • Page 29 MODEL: E1019 PARTS LIST PARTS DESCRIPTION 508636103 Hook race (whole unit) 508650000 Hook race (unit) 508611102 Lower shaft (unit) 508058002 Lower shaft 508021006 Upper shaft gear 000004200 Knock pin 3x18 000038502 Washer 508054101 Shaft fixing metal 820166001 Lower shaft ring...
  • Page 30 MODEL: E1019 PARTS LIST...
  • Page 31 MODEL: E1019 PARTS LIST PARTS DESCRIPTION 627569106 Bobbin holder (unit) 102261000 Bobbin 508612000 Needle plate (unit) 508033104 Needle plate 508034002 Support needle plate 000163703 Setscrew 2x3.5 502015009 Spring 000015503 Snap ring CS-2.4 502016000 Hook cover plate release button 502202005 Supporter plate 000130206 Setscrew 1.7x2.5 (B)
  • Page 32 MODEL: E1019 PARTS LIST...
  • Page 33 MODEL: E1019 PARTS LIST PARTS DESCRIPTION 508642009 Cam block (unit) 737011009 Index spring 000103808 Setscrew 3x5 508637001 SS rod (unit) 508086009 SS rod 735074004 Adjusting screw 735076006 SS rod block 000071013 Washer 4 000002105 Snap ring E-3 000160102 Adjustable lock nut 4...
  • Page 34 MODEL: E1019 PARTS LIST...
  • Page 35 MODEL: E1019 PARTS LIST PARTS DESCRIPTION 508643099 Front cover (unit) 508128A04 Front cover 639075004 Thread guide 508620001 Bobbin winder (unit) 508507001 Bobbin winder arm (unit) 508111004 Clutch lever 000120203 Setscrew 3x8 (B) 000109103 Setscrew 4x12 508030008 Spring 000013903 Snap ring CS-5...
  • Page 36 MODEL: E1019 PARTS LIST...
  • Page 37 MODEL: E1019 PARTS LIST PARTS DESCRIPTION 508618051 Rear cover (unit) 508027A02 Rear cover 508028003 Carrying handle 660077002 Felt 660618001 Threader guide plate (unit) 000107307 Setscrew 3x6 (B) 730501011 Threader guide plate (unit) 000160102 Adjustable lock nut 4 525010005 Rubber foot...
  • Page 38 MODEL: E1019 PARTS LIST...
  • Page 39 MODEL: E1019 PARTS LIST PARTS DESCRIPTION 508870101 Accessory set 102261000 Bobbin 639804000 Needle set (unit) 647808009 Seam ripper 653802002 Screwdriver 822020503 Large spool holder 822019509 Small spool holder 625031500 Additional spool pin 508803000 Buttonhole foot 829801002 Zipper foot 820817015 Blind hem foot...

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