Pioneer CDS-1096ZT Service Manual
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Pioneer CDS-1096ZT Service Manual

Pioneer CDS-1096ZT Service Manual

1din single cd player
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Service
Manual
1DIN SINGLE CD PLAYER
CDS-1096
- This additional service manual is designed to be used together with Model CDS-9036ZT/ES Service
Manual CRT2262. Refer to it for finding parts numbers and adjustment,etc. which are not shown in
this manual.
VEHICLE
DESTINATION
CAMRY
MIDDLE EAST
PIONEER ELECTRONIC CORPORATION
PIONEER ELECTRONICS SERVICE INC.
PIONEER ELECTRONIC [EUROPE] N.V.
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER ELECTRONIC CORPORATION 1999
TOYOTA
PRODUCED AFTER
PART No.
APR. 1999
86270-06010
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
ORDER NO.
CRT2381
ZT
ID No.
PIONEER MODEL No.
CDS-1096ZT/ES
K-ZZU. APR. 1999 Printed in Japan
ES

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Summary of Contents for Pioneer CDS-1096ZT

  • Page 1 PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER ELECTRONIC CORPORATION 1999 K-ZZU. APR. 1999 Printed in Japan...
  • Page 2 CDS-1096ZT EXPLODED VIEWS AND PARTS LIST PACKING (Page 3) - PACKING SECTION PARTS LIST Part No. Mark No. Description CDS-9036ZT/ES CDS-1096ZT/ES Owner's Manual CRD2796 ••••• Contain Box CHL3594 CHL3814 Connector Assy ••••• CXB1856 EXTERIOR (Page 4) - EXTERIOR SECTION PARTS LIST *: Non Spare Part Part No.
  • Page 3 PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2001 K-ZZS. MAR. 2001 Printed in Japan...
  • Page 4 CDS-1096ZT EXTERIOR(Page 4) - EXTERIOR SECTION PARTS LIST Part No. Mark No. Symbol and Description CDS-9036ZT/ES CDS-1096ZT/X1N/ES 2 Cord Assy CDE5259 CDE5402 3 Connector CDE5447 CDE6667 4 Insulator CNM5365 CNM7321 6 Control Unit CWM5461 CWM6586 13 Spacer CNM2683 CNM7319 14 Spacer...

  • Page 5: Table Of Contents

    P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880 C PIONEER ELECTRONIC CORPORATION 1998 K-ZZS. SEPT. 1998 Printed in Japan...

  • Page 6: Safety Information

    CDS-9036ZT - CD Player Service Precautions 3. Please checking the grating after changing the ser- 1. For pickup unit(CXX1231) handling, please refer vice pickup unit(see page 31). to"Disassembly"(CX-597 Service Manual CRT1829). During replacement, handling precautions shall be taken to prevent an electrostatic discharge(protection by a short pin).

  • Page 7: Exploded Views And Parts List

    CDS-9036ZT 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING NOTE: - Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List. ∇ mark on the product are used for disassembly. - Screws adjacent to - PACKING SECTION PARTS LIST Mark No.
  • Page 8 CDS-9036ZT 2.2 EXTERIOR...
  • Page 9 CDS-9036ZT - EXTERIOR SECTION PARTS LIST Mark No. Description Part No. 1 Screw BMZ26P050FMC 2 Cord Assy CDE5259 3 Connector CDE5447 4 Insulator CNM5365 5 Holder CNV5014 6 Control Unit CWM5461 7 Screw BMZ26P050FMC 8 Connector(CN601) CKS2228 9 Plug(CN901) CKS2721 10 Holder CNC2218 11 Holder...

  • Page 10: Cd Mechanism Module

    CDS-9036ZT 2.4 CD MECHANISM MODULE...
  • Page 11 CDS-9036ZT - CD MECHANISM MODULE SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Control Unit(S7) CWX2332 46 Connector(CN701) CKS2774 2 Pickup Unit(Service) CXX1231 47 Connector(CN801) CKS2196 3 Screw IMS26P035FMC 48 Spring CBH1832 4 Screw BMZ20P025FMC 49 Spring CBH1833...

  • Page 12: Schematic Diagram

    CDS-9036ZT 3. SCHEMATIC DIAGRAM 3.1 OVERALL CONNECTION DIAGRAM Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. CONTR...
  • Page 13 CDS-9036ZT CONTROL UNIT Connector No Description SGND MUTE R≠ L≠ TX≠...

  • Page 14: Cd Mechanism Module(Guide Page)

    CDS-9036ZT 3.2 CD MECHANISM MODULE(GUIDE PAGE) CONTROL UNIT(S7) PICKUP UNIT(SERVICE) Large size SCH diagram Guide page Detailed page PHOTO UNIT CXB3043...
  • Page 15 CDS-9036ZT...
  • Page 16 CDS-9036ZT...
  • Page 17 CDS-9036ZT B-a C...
  • Page 18 CDS-9036ZT...
  • Page 19 CDS-9036ZT...
  • Page 20 CDS-9036ZT Note:1. The encircled numbers denote measuring pointes in the circuit diagram. 2. Reference voltage - Waveforms REFO:2.5V 1 RFO 1 CH1: RFO 1 CH1: RFO 0.5V/div. 0.5µs/div. 1V/div. 1V/div. 0.5ms/div. 0.5ms/div. 2 CH2: MIRR 2 CH2: MIRR Normal mode: play 5V/div.
  • Page 21 CDS-9036ZT 8 CH1: TEY 8 CH1: TEY 0 SIN 0.2V/div. 0.5V/div. 0.5V/div. 0.1s/div. 20ms/div. 5ms/div. 9 CH2: TIN ! CH2: SD 0.2V/div. 0.5V/div. Normal mode: play Normal mode: Play (12cm) → REFO → REFO → REFO → → REFO REFO 0 SIN @ EFM 8 CH1: TEY...
  • Page 22 CDS-9036ZT ( CH1: R OUT 6 CH1: FEY 8 CH1: TEY 0.2V/div. 1V/div. 0.2V/div. 0.2ms/div. 1ms/div. 1ms/div. ) CH2: L OUT 3 CH2: FIN 9 CH2: TIN 1V/div. 0.5V/div. 0.5V/div. Normal mode: Play (1kHz 0dB) Normal mode: During AGC Normal mode: During AGC →...
  • Page 23 CDS-9036ZT...

  • Page 24: Pcb Connection Diagram

    CDS-9036ZT 4. PCB CONNECTION DIAGRAM 4.1 CONTROL UNIT CONTROL UNIT CN701 CD EJECT...
  • Page 25 CDS-9036ZT SIDE A NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 2. Viewpoint of PCB diagrams Capacitor Connector SIDE A...
  • Page 26 CDS-9036ZT CONTROL UNIT...
  • Page 27 CDS-9036ZT SIDE B...
  • Page 28 CDS-9036ZT 4.2 CONTROL UNIT(S7),PHOTO UNIT SIDE A...
  • Page 29 CDS-9036ZT SIDE B...

  • Page 30: Electrical Parts List

    CDS-9036ZT 5. ELECTRICAL PARTS LIST NOTES: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS..) CKS.., CCS.., CSZS..=====Circuit Symbol and No.===Part Name Part No.
  • Page 31 CDS-9036ZT =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- CCSRCH271J50 RS1/10S102J CCSRCH471J50 RS1/10S473J CCSRCH101J50 RS1/10S123J RS1/10S471J Unit Number :CWM5461 RS1/10S471J Unit Name :Control Unit RS1/10S104J RS1/10S102J MISCELLANEOUS RS1/10S473J RS1/10S102J CA0008AM RS1/10S392J...
  • Page 32 CDS-9036ZT =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- CEJA101M10 CKSQYB103K50 CEJA100M16 CEJA100M16 CCSQCH821J50 CCSQCH821J50 CCSQCH101J50 CCSQCH101J50 CKSQYB473K50 CKSQYB473K50 CCSQCH560J50 CCSQCH560J50 CKSQYB153K50 CKSQYB153K50 CKSQYB153K50 CKSQYB153K50 CEJANP100M16 CEJANP100M16 CEJANP100M16 CEJANP100M16 CKSQYB224K16 1000µF/16V CCH1149 1000µF/16V CCH1149 CKSQYB102K50 CEJA220M16 CKSQYB473K50 CEJA101M6R3 CEJA1R5M50 CKSQYB473K50 Unit Number :...

  • Page 33: Adjustment

    CDS-9036ZT 6. ADJUSTMENT 6.1 CD 1)Precautions • This unit uses a single power supply (+5V) for the reg- • Turn power off when pressing the button /FF or the ulator. The signal reference potential, therefore, is button REV key for focus search in the test mode. (Or connected to REFO(approx.
  • Page 34 CDS-9036ZT - Flow Chart Test Point Short CD TEST ACC, Back-up ON Regulator OFF During regulator off, press the SCAN key CD Player Select and the system will be put into the new test mode. Display Regulator ON Power ON Regulator ON RAND SCAN...

  • Page 35: Checking The Grating After Changing The Pickup Unit

    CDS-9036ZT 6.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT • Note : Unlike previous CD mechanism modules the grating angle of the pickup unit cannot be adjusted after the pickup unit is changed. The pickup unit in the CD mechanism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted pickup unit for the CD mechanism module.
  • Page 36 CDS-9036ZT Ech → Xch 20mV/div, AC Grating waveform Fch → Ych 20mV/div, AC 0° 30° 45° 60° 75° 90°...

  • Page 37: General Information

    CDS-9036ZT 7. GENERAL INFORMATION 7.1 IC - Pin Functions(PD4850A) Pin No. Pin Name Format Function and Operation Not used AVSS DAOUT Luminance adjustment output Not used AVREF1 D/A converter reference voltage input Key illumination output Indicator output MUTE System mute output 11, 12 Not used xrst...
  • Page 38 CDS-9036ZT Pin No. Pin Name Format Function and Operation DSCSNS Disc detect input EJTSNS Disc eject sense input TEMP Temperature detector input VDSENS VD overvoltage, ground-fault sensing input clamp Disc clamp sense input IC's marked by* are MOS type. *PD4850A Be careful in handling them because they are very liable to be damaged by electrostatic induction.

  • Page 39: Diagnosis

    CDS-9036ZT 7.2 DIAGNOSIS 7.2.1 SELF-DIAGNOSTIC FUNCTION...
  • Page 40 CDS-9036ZT...
  • Page 41 CDS-9036ZT...
  • Page 42 CDS-9036ZT...

  • Page 43: Disassembly

    CDS-9036ZT 7.2.2 DISASSEMBLY Removing the Case(Not shown) 1. Insert and turn a flat screwdriver to remove the case. Removing the CD Mechanism Module 1. Remove the four screws. 2. Disconnect the connector. 3. Remove the CD Mechanism Module. Removing the Grille Assy 1.

  • Page 44: Test Mode

    CDS-9036ZT 7.2.3 TEST MODE - Error Number Indication If the CD should fail to operate in CD multi player or if an error has taken place during the operation and resulted in an error, the player will enter into the error mode. And the cause of such error is numerically indicated. This is armed at assisting an analysis or repair.
  • Page 45 CDS-9036ZT (2) Relations of keys between TEST and NEW TEST Modes Keys Test Mode New Test Mode Regulator OFF Regulator ON PLAY in progress Error Occurred, Protection Activated Regulator ON Regulator OFF Time of occurrence / cause of error select ...

  • Page 46: Connector Function Description

    CDS-9036ZT 7.2.4 CONNECTOR FUNCTION DESCRIPTION Connector No Description SGND MUTE R≠ L≠ TX≠...

  • Page 47: Block Diagram

    CDS-9036ZT 7.3 BLOCK DIAGRAM...

  • Page 48: Operations And Specifications

    CDS-9036ZT 8. OPERATIONS AND SPECIFICATIONS 8.1 OPERATIONS CD loading slot C9200 CD eject button DISC indicator light Connection diagram AM/FM tuner/cassette player Antenna plug(car side) CD player Wire harness(car side)

  • Page 49: Specifications

    CDS-9036ZT 8.2 SPECIFICATIONS Power source ........13.2 V DC (10.5 – 16.0 V allowable) Grounding system ..............Negative type Dimensions ..........180 (W) x 50 (H) x 160 (D) mm System ............Compact disc audio system Usable discs ................Compact disc Signal format ..........

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Crt2381

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