Daikin Bluevolution EWYT B Series Installation, Maintenance And Operation Manual
Daikin Bluevolution EWYT B Series Installation, Maintenance And Operation Manual

Daikin Bluevolution EWYT B Series Installation, Maintenance And Operation Manual

Air to water heat pump units with scroll compressors
Table of Contents

Advertisement

Quick Links

Air to water heat pump units with scroll compressors
EWYT~B
Original instructions
Installation, Maintenance and Operation Manual
REV
06
Date
02/2025
Supersedes
D-EIOHP01302-20_05EN
D-EIMHP01302-20_06EN
Public

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Bluevolution EWYT B Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Daikin Bluevolution EWYT B Series

  • Page 1 Public Date 02/2025 Supersedes D-EIOHP01302-20_05EN Installation, Maintenance and Operation Manual D-EIMHP01302-20_06EN Air to water heat pump units with scroll compressors EWYT~B Original instructions...
  • Page 2: Table Of Contents

    Contents INTRODUCTION ..............................4 Precautions against residual risks......................... 4 General description ............................... 5 Information about the refrigerant ........................... 6 Usage ................................... 6 Installation information ............................6 RECEIPT OF THE UNIT ............................8 STORAGE ................................9 MECHANICAL INSTALLATION ......................... 10 Safety .................................. 10 4.1.1 Safety devices ............................
  • Page 3 LIST OF FIGURES Fig. 1 – Lifting instructions ..............................13 Fig. 2 – Unit levelling ................................. 14 Fig. 3 – Minimum space requirements ..........................16 Fig. 4 – Multiple unit installation (cooling mode) ........................ 17 Fig. 5 – Water filter pressure drop ............................. 19 Fig.
  • Page 4: Introduction

    INTRODUCTION This manual provides information on the standard functions and procedures of all units in the series and is an important supporting document for qualified personnel but can never replace it. All units are delivered with wiring diagrams, certified drawings, nameplate; and DOC (Declaration of Conformity); these documents show all technical data for the unit you have bought.
  • Page 5: General Description

    26. Keep all lubricants in suitably marked containers. 27. Do not store inflammable liquids near the unit. 28. Solder or braze only empty pipes after removing all traces of lubricant oil; do not use flames or other heat sources close to pipes containing refrigerant fluid. 29.
  • Page 6: Information About The Refrigerant

    EWYT_B units are designed and built for cooling/heating buildings or industrial processes. The first commissioning on the final plant must be carried out by Daikin technicians, specifically trained for this purpose. Failure to follow this start-up procedure affects the warranty of the supply.
  • Page 7 • A remote switching (emergency type) for stopping the refrigerating system shall be provided outside the room (near the door). A similar acting switch shall be located at a suitable location inside the room. • All piping and ducting passing through floors, ceiling and walls of machinery room shall be sealed. •...
  • Page 8: Receipt Of The Unit

    The restitution of the machinery is intended as ex-factory Daikin Applied Europe S.p.A.. Daikin Applied Europe S.p.A. declines all responsibility for any damage that the machinery may suffer during transport to the destination. Use extreme caution when handling the unit to prevent damage to components.
  • Page 9: Storage

    STORAGE If it is necessary to store the unit before installation, it is necessary to observe some precautions: do not remove the protective plastic; protect the unit from dust, bad weather and any rodents; do not expose the unit to direct sunlight; do not use heat sources and / or open flames near the machine.
  • Page 10: Mechanical Installation

    MECHANICAL INSTALLATION Safety All EWYT_B machines are built in compliance with the main European Directives (Machinery Directive, Low Voltage Directive, Electromagnetic Compatibility Directive, PED Pressure Equipment Directive); be sure to receive, together with the documentation, also the Declaration of Conformity (DoC) of the product to the directives. Before installation and commissioning of the machinery, the people involved in this activity must have acquired the information necessary to perform these tasks, applying all the information gathered in this manual.
  • Page 11 Lifting of the unit EWYTxx5B: The illustration only shows the version with 10 fans. The lifting method used for other versions with a different number of fans is identical N.B.: Follow the lifting instructions provided in the ID plate fastened to the electrical panel. Unit with 4 lifting points The drawing shows only the 10 fans version.
  • Page 12 Unit with 6 lifting points The drawing shows only the 16 fans version. The lifting mode is the same regardless of the number of fans Alternative valid only for unit with a maximum number of 10 fans: Remove before installation Only use lifting hooks fitted with appropriate locking devices.
  • Page 13: Fig. 1 - Lifting Instructions

    Lifting of the unit EWYTxx0B: Unit with 4 lifting points The drawing shows only the 6 fans version. The lifting mode is the same regardless of the number of fans Unit with 6 lifting points The drawing shows only the 10 fans version. The lifting mode is the same regardless of the number of fans. Fig.
  • Page 14: Positioning And Assembly

    Consult the dimensional drawing for the hydraulic and electrical connection of the units. The overall dimensions of the machine, as well as the weights described in this manual, are purely indicative. The contractual dimensional drawing and the related electrical scheme are delivered to the customer when ordering.
  • Page 15: Minimum Space Requirements

    Minimum space requirements It is fundamental to respect minimum distances on all units to ensure optimum ventilation to the condenser coils. When deciding where to position the unit and to ensure a proper air flow, the following factors must be taken into consideration: −...
  • Page 16: Fig. 3 - Minimum Space Requirements

    Unit EWYTxx0B: If h<Hc→ L≥ 3,0 m (multi V) / L≥ 1,8 m (parallel coil); if h>Hc or L is lower than recommended contact your Daikin distributor to evaluate the various possible arrangements. Fig. 3 – Minimum space requirements The minimum distances, reported above, ensure functionality of the unit in most applications. However, there are specific situations which include multiple unit installation;...
  • Page 17: Noise And Sound Protection

    Fig. 4 – Multiple unit installation (cooling mode) Noise and sound protection The unit is a source of noise mainly due to rotation of compressors and fans. The noise level for each model size is listed in sales documentation. If the unit is correctly installed, operated and maintained the noise emission level do not require any special protection device to operate continuously close to the unit without any risk.
  • Page 18: Water Circuit For The Connection Of The Unit

    Water circuit for the connection of the unit 4.6.1 Water piping Piping must be designed with the lowest number of elbows and the lowest number of vertical changes of direction. In this way, installation costs are reduced considerably, and system performance is improved. The water system must have: 1.
  • Page 19: Water Filter Pressure Drops

    4.6.2 Water filter pressure drops Water filter pressure drops 2.5" 3" 4" Water flow [l/s] Fig. 5 – Water filter pressure drop 4.6.3 Installing the flow switch To ensure enough water flow through the BPHE, it is essential that a flow switch be installed on the water circuit. The flow switch can be installed either on the inlet or outlet water piping, but it is recommended on the outlet one.
  • Page 20: Preparing And Checking The Water Circuit Connection

    4.6.4 Preparing and checking the water circuit connection The units have water inputs and outputs for connecting the heat pump to water circuit of the system. This circuit must be connected to the unit by an authorized technician and must comply with all current national and European regulations on the subject.
  • Page 21: Fig. 7 - Hydraulic Diagram For Single Pump / Twin Pump (Ewytxx5B) (Opt. 78-79)

    Fig. 7 – Hydraulic diagram for single pump / twin pump (EWYTxx5B) (opt. 78-79) (max. operating pressure 6 bar) Fig. 8 – Hydraulic diagram for single pump / twin pump with tank (EWYTxx5B) (opt. 134-135) (max. operating pressure 6 bar) Fig.
  • Page 22: Water Treatment

    Legend Single Pump Check valve Two pumps- parallel configuration Plugged fitting Flow switch fitting 1” Twin pump Flow switch fitting ½ ” Valve Check Valve Automatic filling valve fitting Safety Valve (½” Pset=6 bar) * Plugged fitting Plugged fitting Water filter Air vent Temperature sensor drain...
  • Page 23: Fig. 11 - Ewytxx5B-S Cooling Mode Operational Limits

    Fig. 11 – EWYTxx5B-S Cooling Mode Operational Limits Fig. 12 – EWYTxx5B-X Cooling Mode Operational Limits Outside ambient temperature ELWT Evaporator leaving water temperature Ref 1 Operation with ELWT <4 ° C requires option 08 (brine) and glycol Ref 2 Operation at ambient temperatures <10 °...
  • Page 24: Fig. 13 - Ewytxx0B-S Cooling Mode Operational Limits

    Fig. 13 – EWYTxx0B-S Cooling Mode Operational Limits Fig. 14 – EWYTxx0B-X Cooling Mode Operational Limits Outside ambient temperature ELWT Evaporator leaving water temperature Ref 1 Operation with ELWT <4 ° C requires option 08 (brine) and glycol Ref 2 Operation at ambient temperatures <10 °...
  • Page 25: Fig. 15 - Ewyt~B-S Heating Mode Operational Limits

    Fig. 15 – EWYT~B-S Heating Mode Operational Limits Fig. 16 – EWYT~B-X Heating Mode Operational Limits Outside ambient temperature CLWT Condenser leaving water temperature Ref 1 Full load operation, "standard noise" configuration Ref 2 Full load operation, "reduced noise" configuration Ref 3 Partial load operation, "standard noise"...
  • Page 26: Fig. 17 - Ewyt~B-S - Op.204 Heating Mode Operational Limits

    Fig. 17 – EWYT~B-S – OP.204 Heating Mode Operational Limits Fig. 18 – EWYT~B-X – OP.204 Heating Mode Operational Limits Outside ambient temperature CLWT Condenser leaving water temperature Ref 1 Full load operation, "standard noise" configuration Ref 2 Full load operation, "reduced noise" configuration Ref 3 Partial load operation, "standard noise"...
  • Page 27: Table 3 - Bphe - Fouling Factor

    Table 3 – BPHE - Fouling factor 0.0176 1.000 1.000 1.000 0.0440 0.978 0.986 0.992 0.0880 0.957 0.974 0.983 0.1320 0.938 0.962 0.975 Legend: A = Fouling factor (m °C / kW) B = Correction factor of the cooling capacity C = Correction factor of the absorbed power D = EER correction factor Table 4 –...
  • Page 28: Heating Capacity Correction Factor At Different Outside Ambient Temperature And Relative Umidity

    Heating capacity correction factor at different outside ambient temperature and relative umidity Relative umidity (%) Note The following values indicated in the graph: <0 °C; 0 °C; 4 °C; 7 °C; 10 °C; 12 °C, are the values of outside ambient temperature.
  • Page 29: Anti-Freeze Protection For Bphe And Recovery Exchangers

    Make sure that appropriate anti-freeze protection is always maintained. Failing to follow the instructions above could result in unit damage. Damage caused by freezing is excluded from the warranty, therefore Daikin Applied Europe S.p.A declines all responsibility...
  • Page 30: Electrical Installation

    Provide an electrical circuit to connect the unit. It must be connected to the copper cables with an adequate section relative to the plate absorption values and according to the current electrical standards. Daikin Applied Europe S.p.A. declines all responsibility for an inadequate electrical connection. The connections to the terminals must be made with copper terminals and cables, otherwise overheating or corrosion may occur at the connection points with the risk of damaging the unit.
  • Page 31: Cable Requirements

    To avoid interference, all control wires must be connected separately from the power cables. To do this, use several electrical passage ducts. Simultaneous single and three-phase loads and phase unbalance can cause ground losses of up to 150 mA during normal unit operation.
  • Page 32: Operator's Reponsibilities

    OPERATOR'S REPONSIBILITIES It is essential that the operator is appropriately trained and becomes familiar with the system before operating the unit. In addition to reading this manual, the operator must study the microprocessor operating manual and the wiring diagram to understand start-up sequence, operation, shutdown sequence and operation of all the safety devices.
  • Page 33: Maintenance

    MAINTENANCE Personnel working on the electrical or the refrigeration components must be authorized, trained and fully qualified. Maintenance and repair requiring the assistance of other skilled personnel should be carried out under the supervision of the person competent in the use of flammable refrigerants. Any person conducting servicing or maintenance on a system or associated parts of the equipment should be competent according to EN 13313.
  • Page 34: Pressure / Temperature Table

    Pressure / temperature table Table 7 – Pressure / Temperature of the R32 °C °C °C °C 2.97 7.62 16.45 31.41 3.22 8.13 17.35 32.89 3.48 8.67 18.30 34.42 3.76 9.23 19.28 36.00 4.06 9.81 20.29 37.64 4.37 10.43 21.35 39.33 4.71 11.07...
  • Page 35: Electrical Installation

    Rinse. Do not use any chemicals (including those advertised as coil cleaners) to wash microchannel heat exchangers. They can cause corrosion. Rinse only. Hose the MCHE off gently, preferably from the inside out and top to bottom, running the water through every fin passage until it comes out clean. It is possible to clean a coil with a high-pressure washer (max 62 barg) only if a flat shape of the water spray is used and direction of the spay is kept perpendicular to the fin edge.
  • Page 36: Table 8 - Standard Routine Maintenance Plan

    Table 8 – Standard Routine Maintenance Plan Annual/ Monthly List of Activities Weekly Seasonal (Note 1) (Note 2) General: Reading of operating data (Note 3) Visual inspection of unit for any damage and/or loosening Verification of thermal insulation integrity Clean and paint where necessary Analysis of water (4) Check of flow switch operation Electrical Installation:...
  • Page 37: Table 9 - Routine Maintenance Plan For Critical Application And/Or Highly Aggressive Environment

    Table 9 – Routine Maintenance Plan for Critical Application and/or Highly Aggressive Environment Yearly/ Monthly List of Activities (Note 8) Weekly Seasonal (Note 1) (Note 2) General: Reading of operating data (Note 3) Visual inspection of unit for any damage and/or loosening Verification of thermal insulation integrity Cleaning Paint where necessary...
  • Page 38: Refrigerant Circuit Scheme

    7.2.4 Refrigerant circuit scheme Fig. 19 – Single circuit unit EWYTxx5B refrigerant piping diagram (P&ID) Note: 16a and 16b are only service valves and they shall not be closed except for compressors maintenance operations. D-EIMHP01302-20_06EN - 38/47...
  • Page 39: Fig. 20 - Double Circuit Unit Ewytxx5B Refrigerant Piping Diagram (P&Id)

    Fig. 20 – Double circuit unit EWYTxx5B refrigerant piping diagram (P&ID) D-EIMHP01302-20_06EN - 39/47...
  • Page 40: Fig. 21 - Ewytxx0B Refrigerant Piping Diagram (P&Id)

    Fig. 21 – EWYTxx0B refrigerant piping diagram (P&ID) Water inlet and outlet are indicative. Please refer to the machine dimensional diagrams for exact water connections. The series is composed by mono (one circuit) and dual (two circuits) reversible unit. Each circuit can be with 2 (tandem configuration) or 3 compressors (trio configuration). D-EIMHP01302-20_06EN - 40/47...
  • Page 41 Legend Item Description Scroll compressors Four-way valve Air heat exchanger Filter Liquid sight-glass Electronic expansion valve Liquid receiver BPHE High Pressure Safety valve Pt = 49 barg Low Pressure Safety valve Pt = 30 barg Pressure coupling Service valve Tee pressure coupling Service header Suction accumulator Ball valve (optional)
  • Page 42: Electrical Panel Label Description

    ELECTRICAL PANEL LABEL DESCRIPTION Fig. 22 – Description of labels applied on the electrical panel EWYTxx5B Label Identification 1 – Slack electrical cable warning 5 – Type of gas 2 – Hazardous voltage warning 6 – Nonflammable gas symbol 3 – Electrical hazard symbol 7 –...
  • Page 43: Checks For The First Start-Up

    Provide the main voltage and check that it is within ± 10% of the classification given on the nameplate. Note This list must be completed and sent to the local Daikin Service office at least two weeks before the start date. D-EIMHP01302-20_06EN - 43/47...
  • Page 44: 10 Important Information On The Refrigerant Used

    10 IMPORTANT INFORMATION ON THE REFRIGERANT USED This product contains fluorinated greenhouse gases. Do not vent gases into the atmosphere. Refrigerant type: GWP Value (global warming potential): Factory and Field charged units instructions The refrigerant system is charged with fluorinated greenhouse gases and the refrigerant charge is impressed on the plate, shown below, which is applied inside the electrical panel.
  • Page 45: 11 Periodic Checks And Commissioning Of Pressure Equipment

    11 PERIODIC CHECKS AND COMMISSIONING OF PRESSURE EQUIPMENT The units are included in category III and IV of the classification established by the European Directive 2014/68/EU (PED). For units belonging to these categories, some local regulations require a periodic inspection by an authorized person. Please check with your local requirements.
  • Page 46: 12 Dismission And Disposal

    12 DISMISSION AND DISPOSAL The unit is made of metal, plastic and electronic parts. All these components must be disposed of in accordance with local disposal laws and if in scope with the national laws implementing the Directive 2012/19/EU (RAEE). Lead batteries must be collected and sent to specific waste collection centers.
  • Page 47 The present publication is drawn up only for technical support and it does not constitute a binding commitment for Daikin Applied Europe S.p.A.. Its content has been written by Daikin Applied Europe S.p.A. to the best of its knowledge. No explicit or implied warranty is given for the completeness, accuracy, reliability of its contents.

This manual is also suitable for:

Bluevolution ewyt b-sl seriesBluevolution ewyt b-xl seriesBluevolution ewyt b-sr seriesBluevolution ewyt b-xr seriesBluevolution ewyt b-ss seriesBluevolution ewyt 5b series ... Show all

Table of Contents