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Kodak Prosper S Series Basic Operation Manual
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Kodak Prosper S Series Basic Operation Manual

Kodak Prosper S Series Basic Operation Manual

Imprinting system
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Prosper S-Series
Imprinting System
Basic Operations Guide—PIC Box Supplement
0114385-603

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Summary of Contents for Kodak Prosper S Series

  • Page 1 Prosper S-Series Imprinting System Basic Operations Guide—PIC Box Supplement 0114385-603...
  • Page 2 Kodak makes no warranty of any kind with regard to the contents of this document, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Kodak shall not be liable for any errors or for compensatory, incidental or consequential damages in connection with the furnishing, performance, or use of this document or the examples contained herein.
  • Page 3 Install the PIC Box—the PIC box is installed in a new location or for the first time. • Pack the PIC Box—pack the PIC box before it is shipped to Kodak. • Unpack the PIC Box—unpack a PIC box before it is installed.

  • Page 4: Safety Notations

    CAUTION Indicates a situation which, if not avoided, could result in damage to data and/or property. NOTE Indicates important information that will help avoid a problem and/or make a task easier to accomplish. Kodak Prosper S-Series Imprinting System...

  • Page 5: Service And Support

    Phone U.S.A., Canada, +1-800-472-4839 +1-937-259-3808 and Worldwide +1-937-259-3739 Europe +41-22-354-1400 +41-22-354-1480 Asia/Pacific Rim +65-6744-6400 +65-6744-6700 Japan +81-3-5621-2220 +81-3-5621-2221 Updated Service http://graphics.kodak.com Information Customer Support US-GDT-TechSupport@kodak.com U.S.A. and Canada Customer Support US-GDT-GlobalCSSupport@kodak.com Worldwide Parts Ordering US-GDT-customer@kodak.com Basic Operations Guide—PIC Box Supplement...
  • Page 7 Purge the PIC Box Before the PIC box is removed from a bucket or shipped to Kodak, all fluids must be purged from it. If the PIC box tilts before it is purged, fluids can spill inside the PIC box and damage it.
  • Page 8 Print station Printhead A or B 9. Select Enter Diag. 10. Select Vacuum Tests. 11. Select Servo. 12. Enter 20 into the Servo window of Vacuum Pump (P2) Settings (20 in. Hg). Servo window Kodak Prosper S-Series Imprinting System...
  • Page 9 PIC Box Supplement Purge the PIC Box CAUTION Use a lint free cloth to stop fluid leakage into the PIC box. Fluid leaks will damage the PIC box. 13. Put a lint free cloth around the fluid fittings on top of the PIC box. 14.
  • Page 10 27. Deactivate Crossflush Valve (V7). 28. Disconnect the catcher fluid line (C1) from the crossflush line (X1) fitting. Figure 3 PIC box catcher (C1) and crossflush (X1) line fittings Crossflush Catcher line (X1) fluid line (C1) Kodak Prosper S-Series Imprinting System...
  • Page 11 PIC Box Supplement Purge the PIC Box 29. Activate Duct Drain Waste Selector Valve (V17) (Figure 4). 30. Activate Duct Drain Valve (V18). 31. Monitor the duct drain fluid line to make sure that all fluid is removed from the line. 32.
  • Page 12 46. Deactivate Duct Drain Waste Selector Valve (V17). 47. Disconnect the duct drain fluid line from the S1 fitting. Figure 5 PIC box duct drain (D1) and storage (S1) line fittings Duct drain Storage line (D1) line (S1) Kodak Prosper S-Series Imprinting System...
  • Page 13 53. Do “Remove the PIC Box” on page 13. PIC Box Removal/Installation These PIC box removal and installation procedures are used for a Kodak Prosper S-Series bucket. For PIC box removal and installation with a different system, refer to the manufacturer’s manual or local work instructions for the correct procedure.
  • Page 14 6. Loosen the four captive screws on the umbilical connector plate. 7. Carefully remove the umbilical from the PIC box. Figure 6 PIC box umbilical removal Captive screw Ground terminals Umbilical connector plate Umbilical bracket Kodak Prosper S-Series Imprinting System...
  • Page 15 PIC Box Supplement PIC Box Removal/Installation 8. Remove the six screws and three tooling ball clamps that attach the PIC box to the bucket (Figure 7). CAUTION Do not hold the PIC box by the bottom. The eyelid can be damaged easily.
  • Page 16 7. Do step 6 again for the other two tooling ball clamps. Figure 8 PIC box installation Top cover Captive screw V-notch Bucket Tooling ball Tooling ball clamp Tooling ball clamp Screw DETAIL A See DETAIL A Kodak Prosper S-Series Imprinting System...
  • Page 17 PIC Box Supplement PIC Box Removal/Installation 8. Carefully put the umbilical connector plate on the PIC box umbilical bracket (Figure 9). Tighten the four captive screws finger tight. 9. Connect these cables: a. Ground cable at GND b. Communication cable P2 at J2 c.
  • Page 18 16. Do “Turn On the Print Station” in the Prosper S-Series Printer Operator’s Guide. NOTE If the PIC box is not installed on a Kodak Versamark DC3800 Carriage, refer to a manufacturer’s manual or local work instructions for the correct procedure to move the PIC box.
  • Page 19 PIC box is unpacked, keep all of the original packaging materials in the shipping container. Pack the PIC Box Do this procedure to pack the PIC box before it is shipped to Kodak. CAUTION Only advanced operators or maintenance personnel who are approved to work on a Prosper S-Series Print Station can do these procedures.
  • Page 20 PIC Box Supplement Pack/Unpack the PIC Box 4. Contact Kodak for a Return Material Authorization (RMA) number. 5. Fill out the data on the Defective Material Tag. Figure 12 Defective Material Tag 6. Lift the eight lock handles (four on the front and two on each side) up and turn them counterclockwise (Figure 13).
  • Page 21 PIC Box Supplement Pack/Unpack the PIC Box 8. Lift the shipping container cover up (Figure 14). 9. Move the top foam layer. 10. Remove the two plastic bags. Figure 14 Shipping container and packing materials Top foam layer Plastic bags 11.
  • Page 22 PIC Box Supplement Pack/Unpack the PIC Box NOTE The front of the PIC box (with the Kodak logo) will point up when it is in the shipping container. 14. Put the PIC box into the shipping container. Figure 15 Shipping container, PIC box position...
  • Page 23 PIC Box Supplement Pack/Unpack the PIC Box Unpack the PIC Box Do this procedure to unpack a new PIC box. CAUTION Only advanced operators or maintenance personnel who are approved to work on a Prosper S-Series Print Station can do these procedures. 1.
  • Page 24 7. Remove the PIC box from the plastic bags. NOTE Keep all original shipping materials. Use these materials when the PIC box is shipped to Kodak. 8. Put the plastic bags in the shipping container. 9. Keep the top foam layer in the shipping container.
  • Page 25 PIC Box Supplement Pack/Unpack the PIC Box 11. Close the shipping container cover. 12. Latch the eight locks (four on the front and two on each side) and turn the handles clockwise (Figure 19). 13. Push the lock handles down. Figure 19 Shipping container locks Lock...
  • Page 27 Eastman Kodak Company 3000 Research Boulevard Dayton, OH 45420 U.S.A. © Eastman Kodak Company, 2009. Kodak, Versamark, and Prosper are trademarks of Kodak. To learn more about solutions from Kodak, visit graphics.kodak.com. Subject to technical change without notice.