Table of Contents
Related Manuals for Block PCC-0524 Series
Summary of Contents for Block PCC-0524 Series
- Page 1 MANUAL UNINTERRUPTIBLE POWER SUPPLY CHARGING AND CONTROL UNIT PCC-0524-xxx-xx BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 Phone +49 4231 678-0 Fax +49 4231 678-177 • 27283 Verden Germany info@block.eu • block.eu •...
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Page 2: Table Of Contents
GENERAL INFORMATION ................4 Safety instructions .....................4 2.2 Qualified personnel ...................4 Intended use ....................4 Disclaimer .......................4 PRODUCT DESCRIPTION ................6 Block diagram ....................7 Dimensioning ....................8 Assembly......................9 Connections and signaling PCC-0524-xxx-00............11 Connections and signaling PCC-0524-xxx-0U ............12 INBETRIEBNAHME ..................13 Operating States / Signaling ................ -
Page 3: Order Data
40 A 12 Ah PST-0124-120-10 UPS-Control Software Visualization and configuration software for the charging and control unit, free download at www.block.euFor the display and individual setting of the charging and control unit. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN... -
Page 4: General Information
In the event of malfunctions or damage, switch off the supply voltage immediately and send the device to BLOCK Transformatoren-Elektronik GmbH for inspection. The device does not contain any service parts. If an internal fuse blows, there is most likely an internal defect in the appliance. - Page 5 Do not operate the appliance in a damp environment or in an environment where condensation condensation is to be expected. CAUTION Do not touch the housing during operation or shortly after switching off. Hot surfaces can cause injuries. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •...
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Page 6: Product Description
(battery communictaion) Terminal connections for external batterys Terminal connections for external batterys USB-Interface on the underside Figure 1: PCC-0524-xxx-0U Figure 2: PCC-0524-xxx-00 BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 • 27283 Verden Germany Technische Änderungen vorbehalten... -
Page 7: Block Diagram
V 1.0 CHARGING AND CONTROL UNIT Block diagram The following block diagram shows a wiring example. To ensure good communication between the battery modules and the charging and control unit, interface, con- trol and signal cables should be < 3 meters. -
Page 8: Dimensioning
Figure 5: Dimensioning of the PCC-0524-100-xx Figure 6: Dimensioning of the PCC-0524-200-xx The dimensions of the corresponding battery modules can be found in the operating instructions for the battery modules. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •... -
Page 9: Assembly
A standard tool, such as a slotted screwdriver, is required for removal. The device can be detached from the top-hat rail by lifting the underside of the device and pressing down on the fastening. Figure 7: Assembly BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN... - Page 10 Direct side mounting of other appliances is permitted. Figure 8: Convection cooling ATTENTION The device may only be mounted horizontally. Any other installation is not permitted. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •...
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Page 11: Connections And Signaling Pcc-0524-Xxx-00
Push-In, max. 2,5 mm (PCC-0524-100-00) Battery connection terminals Push-In, max. 6 mm (PCC-0524-200-00) Table 1: Connections and signaling of the PCC-0524-xxx-00 BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 • 27283 Verden Germany Technische Änderungen vorbehalten... -
Page 12: Connections And Signaling Pcc-0524-Xxx-0U
Push-In, max. 6 mm (PCC-0524-200-0U) USB-socket on the underside for connection to the PC USB 2.0 / Potentially separated Figure 2: Connections and Signaling of the PCC-0524-xxx-0U BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •... -
Page 13: Inbetriebnahme
The charging and control unit is capable of detecting multiple events, which can be individually linked to the three signal outputs via the configuration and management software UPS-Control. The logic (inverted / not in- verted or low-resistance / high-resistance) can also be changed if needed. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN... - Page 14 : 30A für 5S TopBoost : 50A für 55mS The Power Boost in mains operation must be supported by the upstream power supply. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •...
- Page 15 Safety_Mode: Due to a faulty input voltage, the UPS switches to Safety Mode. Over_current_Mode: Due to a short circuit, the UPS switches to the overcurrent mode. Safety shutdown. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •...
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Page 16: Battery Tests
If the battery modules are less than 85% charged, the state "Battery is charging" is signaled. The yellow LED lights up, and the signal output "Bat. Charge" is activated (only in the delivery state). BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN... -
Page 17: Battery Charging (Pcc-0524-Xxx-0U)
With the PCC-0524-xxx-00, the temperature is measured via an internal NTC resistor. Although this is not quite as accurate as the USB version, it contributes to safe charging management. In addition, the PCC-0524 has a safety shutdown due to the internal NTC resistor mentioned above. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN... - Page 18 If battery modules without communication are used, the adaptation of general charging parameters must be individually checked and ensured depending on the battery module used. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN...
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Page 19: Charging Voltage
NOTE The configuration software can be used to set an individual charging current as a fixed fixed setpoint value at any time, regardless of the battery module used. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •... -
Page 20: Battery Operation
IPC. Changeable times can only be adjusted via the configuration software. The signal to shut down the IPC is transmitted via the potential-free signaling contact selected in the UPS Control. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN... - Page 21 After the module is switched off, an automatic restart with connection of the DC 24 V at the output only takes place when the input voltage returns. 0 - 65.535 seconds adjustable BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN...
- Page 22 From a battery voltage Ubat < 20.4 V in 24 V operation, the module signals the warning "Battery is almost empty" by flashing the yellow LED at 4 Hz. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •...
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Page 23: Buffer Times Of The Battery Modules
Please note that only identical battery modules with the same state of charge may be connected. Figure 13: Buffer time as a function of the load current Derating The function of the charging and control units is not restricted by derating. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •... -
Page 24: Maintenance
When shipping or storing the UPS system, the corresponding device fuse must be removed to protect the battery modules, the corresponding device fuse must be removed. 6. USV FIRMWARE UPDATE For the UPS-Control software, see the UPS-Control software manual BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36-46 13.03.2025 / FRAN Phone +49 4231 678-0 Fax +49 4231 678-177 •...
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