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Projector Service Manual Model: S5201/S5201B/S5301WB series Version: Rev1 First Edition (Dec. 2010) RESTRICTIONS ON USE OF MATERIALS:...
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Index REVISION LIST ........................3 CHAPTER 1 SYSTEM SPECIFICATION .................4 Product Specification ........................4 Electrical Specification...................12 Power Supply Specification ...................20 System Block Diagram ......................21 Product Overview ........................22 CHAPTER 2 SYSTEM UTILITIES..................26 Firmware Upgrade SOP......................26 Method to enter factory menu ....................35 EDID Upgrade SOP ........................36 Serial Number Upgrade SOP ....................39 CHAPTER 3 SYSTEM DISASSEMBLING AND REPLACEMENT ........41...
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Revision List Vendor Release Version Revision History Model Date Name Rev0 2010.12.21 First Release Add S5201B/S5301WB (1) Ch1-Add SPEC (2) Ch2-Update Firmware Upgrade SOP (3) Ch3-Disassembly process, Module Assembly Key Point Rev1 2011.01.11 (4) Ch4-Add “DMD Image Quality “ section, Change RS232 baud rate default to 9600.
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Chapter 1 System Specification Product Specification Optical Performance Image Quality Mechanical Specification Packaging Thermal Specification Environmental Regulatory Reliability Power Requirements Panel Specification 10.0 Compatibility 11.0 Image Interface 12.0 Control Interface 13.0 14.0 User Interface...
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11.4 DDC EDID1.3 Adhere to Appendix A 12.0 Image Interface Adhere to Electrical Specification 15 pin D-Sub (Female) x 2 G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω 12.1 Analog RGB Input RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω HD/VD/CS: TTL Level RCA jack (Yellow) 12.2 Video Input...
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IEEE 802.3u compliance ANSI X3T12 TP-PMD 1995 S5301WB : USB Type A for Wireless Dongle Compliant to following standards, IEEE 802.11b:up to 11 Mbps,2.4GHz. IEEE 802.11g:up to 54 Mbps,2.4GHz. IEEE 802.11n draft 6.0:up to 150Mbps,2.4GHz. S5201 / S5201B : Mini Type B x 1 Terminal for page up/down 13.4 USB Connector S5301WB :...
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OSD : − Add “3D”, “3D Sync L/R” in Image Page − 3D : NVIDIA 3D, DLP 3D, off. Default is Off. All of acer 3D models are support both NVIDIA and DLP. (V1.17 08/21 update) − “3D Sync L/R” is adjustable when above "3D" is on. Otherwise gray out. When you discover the inversion of the image depth (for your Left/Right eyes), do the invert action to solve this condition.
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If non-3D mode (120Hz), keep normal/same brightness. Not support timing in 3D mode requirement • 3D function can be opened when 50/60/100/120Hz. • Refresh rate change to not supported 3D timings under 3D mode, please show warning message of "Input Not Supported under 3D mode", to enforce user to change back.
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Electrical Specification 1. Timing Table The PC timing is as following: (For S5201): Refresh rate H-frequency Clock Resolution Mode (Hz) (kHz) (MHz) VGA_60 59.940 31.469 25.175 VGA_72 72.809 37.861 31.500 640 x 480 VGA_75 75.000 37.500 31.500 VGA_85 85.008 43.269 36.000 VGA_120 119.518...
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2. Characteristics of inputs/outputs Signal Parameter Type RDATA Impedance GDATA Amplitude Volts peak-to-peak BDATA Black pedestal Volts Pixel Clock M Hz GDATA_SO Impedance Amplitude Volts peak-to-peak Video amplitude Volts peak-to-peak Sync amplitude Volts peak-to-peak Black pedestal Volts Pixel Clock M Hz HDATA Impedance K ohm...
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Definition Definition Definition Definition Red video Green Video Blue Video (Pr) (Pb) Red Video Green Video Blue Video Return Return Return Bi-directional DDCP 5V data (SDA) Horizontal Data clock Vertical Sync Sync (SCL) Video & Component Input 1 1 1 1 Definition Composite video input...
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HDMI Input Mini USB TYPE B (for S5201B/S5301WB) Description Vbus...
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Power Supply Specification 1. Input Power Specification Specification Description The unit shall meet all the operating requirements with the range Input Voltage Range 90 ~ 264 VAC The unit shall meet all the operating requirements with an input Frequency Range frequency range 47 Hz ~ 63 Hz Normal operation: 352W (Max) Power Consumption...
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Chapter 2 System Utilities Firmware Upgrade SOP Basic Operating Low-Power Standby Mode: : : : This mode is applied for normal situation. If you want to enter this mode, you could just plug in power cord. Power LED will show Red for 1 sec then show Orange. When the power LED shows Red, it means system is not ready for low-power standby.
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Download MCU Code, LAN and Firmware 1. Download WT61P803/WT6702 MCU Code: : : : (in Low - Power Standby, for S5201 all series) Condition: : : : Situation 1:MCU code is empty (The 1st time to plug in power cord) Situation 2:MCU version update System Action:...
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7. after login it, modify the web address, modify “projector” to “upgrade”, as below 8. If your connection success, you will see following web: 9. Select image file (*.img) and press Upgrade. 10. Wait count down to finish upgrading.
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4. Download Main Firmware(For all series): : : : DLP Composer LIte Installation Process (1) Installation 1. Double click the Setup file for DLP Composer Lite 9.0 or above version. 2. When the Installation Wizard appears, click “Next”. 3. Select to accept the License Agreement, than click “Next” 4.
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Note: The default installation directory is: C:\Program Files\DLP Composer Lite9.2 If you want to install to a different directory (perhaps alongside a prior release of DLP Composer™ Lite), click the "Browse" button on the "Select Features" page. 5. When finishing installation, click “Finish”, and then restart your computer to complete the installation process.
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(2) Setting for your first use Select Library: 1. When start to use this program to download at first time, you need to check if the library folder is existed under the path of Library. Click Click Click Click “ “ “ “ Browse Browse Browse Browse”...
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Set communication (for download by RS232): 1. Select “Edit”->”Preference”. Select “Communications”-> “Serial Port” -> ”Config”. 3. Make sure the settings are the same as below figure-> Click ”OK”. 4. Click ”OK”.
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(3) Download Procedure How to download Hardware required 1. Standard RS232 Download cable (Mini Din 3 pin male for Both terminals) 2. Personal computer or laptop computer Software required 1. DLP Composer Lite program 2. New version FW Download procedure Connect RS-232 cable to PC and projector Let projector be in Download Mode or Full-power standby mode : ->...
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Click on “Flash Loader” and browse the image file (new version firmware) Select Complete Image Download, and make sure to check “Skip Boot loader area (32KB)” Press “Reset Bus” and check the status which should show “Bus Reset” Press “Start Download” to begin update new firmware. Press “Yes”...
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Wait till composer lite notice download complete. When download complete, LED signal on projector will show standby status. Method to enter factory menu Press keypad Power and image will show Power Down OSD function Press keypad Left twice then press Menu, then enter the Factory mode. Step 1 Step 2...
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EDID Upgrade SOP Equipment List 1. PC : with parallel (printer) port 2. EDID Board 3. Printer cable : 25pin male-female (connect PC to EDID board) 4. D-sub cable* : with full 15pin (connect EDID board to Projector) 5. HDMI cable*(connect EDID board to Projector) 6.
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3. How to use Download Tool : Software Installation, Un-installation : Unzip the “Q-EDID” program files in the same directory. Install Q-EDID tool : Execute “Install Q-EDID.BAT” to install & register EDID Board into the computer. Un-install Q-EDID tool : If you want to uninstall this tool, execute “Uninstall Q-EDID.BAT”, then it will remove EDID Board from the computer.
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Step3 Step2 Step1 Step4 (3) Read EDID: • Read D-SUB/DVI EDID: 1. EDID Type Selection : Choose ‘‘EDID 128 Bytes’’ 2. Read EDID : Click “Read EDID”. 3. While complete, it will show message’’ Read EDID OK… ‘’, and the read-out DDC will show in the table in program.
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Serial Number Upgrade SOP Hardware required Standard RS232 Download cable Personal computer or laptop computer Software required 1. Acer_Service_Tool(Data)_3.1.exe When need to use this Serial Number Upgrade program: When it’s time to replace Main board for repair, it’s necessary to rewrite original S/N and some adjustment values into new Main board by the following process.
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6. Click “Save” to save data into the assigned file name. 6-2. This window will pop out, and it shows the file saving folder. 6-3. Enter file name here. Suggest to use Serial Num as the file name. 6-4. Click “Save” to save data.
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Chapter 3 System Disassembling and Replacement Main Unit Disassembling Tool : Screw Driver --Hex (#4-40) and Cross(Mechanical : M3,M4, Opt.Engine :M2) Process : Step Description Tool (1) Disassemble the screw*5(M3*L8) in the lowercase and screw*2 (M2.5*L10) in the screw inlet and outlet case. driver (2) Take off the lamp-door.
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Figure2 Figure1 2 3 4 (1) Disassemble the screw*6(Hex loose these wires #4-40*L6), then take off the R/C.(Figure1). (2) Disassemble the screw*5 screw (M3*L6) and loos the wires driver connecting the engine and the (3) Take off the SHD of the main board.(Figure2) Figure1 Figure2...
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Figure2 Figure1 (1) Dismantle the screws *2 (M3*L6) to loose the two S5201/5201B S5301WB wires.(Figure1) (2) Dismantle the Grounding screw (M4*L6) in the shield and loose the Grounding wire. (Figure2) Figure1 (1) Dismantle the screws*4 (M3*L8) connecting the PB shield and the L/C, then take off the shield.
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Figure1 Figure2 (1) Disassemble the screw*3 (M2.5*L10), then take off the engine. (Figure1) screw driver (2) Disassemble the screw*2 (M3*L8) and take off BKT under the engine. (Figure2) Figure3 Figure1 (1) Take off the ballast mylar (Figure1) (2) Extract all the wire in the ballast and the Dismantle the screw*2(M3*L6), then take off the Figure4...
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(1) Disassemble screws*2 (M3*L5) connecting the BKT C/W module M3*L4 and take it off. screw (2) Disassemble driver screw*1(M3*L4) and take off the C/W module. (1) Dismantle screws*2(M2.5*L5) connecting screw the ILL module and take it off. driver (2) Take off the detail parts in the ILL module if necessary.
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Module Assembly Key Point - Optical Engine 1. Light Pipe Module assembly and overfill alignment 1.1 Assembly LP Module to HSG DMD i. Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1). ** Adjustment criteria refer to below item (Fig. 1-2). ii.
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Pre assemble this screw not over the side surface. Pre assemble this screw not over the bottom surface. Fig. 1-2 Clip LP Screw Fig. 1-3 1. Press down the Clip 2. Insert the LP Module Fig. 1-4...
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LP Datum of DMD 1. Place Clips on BKT surface Overfill adjustment screws Fig. 1-5 1. Place Clips on BKT surface 2. Push Baffle LP to hook DMD HSG Fig. 1-6 Fig. 1-7 Push on the left corner until lock the screw well Lock the screw well Fig.
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2. Assembly FM Module: Place FM on “HLD FM” surface(Fig. 2-1) and use “Clip FM” to fix FM(Fig. 2-2). Clip FM hook the punch points Touch the Fig. 2-1 Fig. 2-2 side surface 3. Assembly HSG ILL Module: 3.1 CM Assembly I.
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Datum1 Datum3 MYLAR SUB HSG Datum2 Fig. 3-3 Clip UP CM MYLAR CM Fig. 3-4 Fig. 3-5 Sponge Screw Fig. 3-6 Fig. 3-7...
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4. AL, HSG ILL and HSG DMD Assembly: 4.1 Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD direction” (Fig. 4-1). 4.2 To assemble ”HSG ILL SUB Module” with “HSG DMD” and cover over on “AL” and the then lock with screws(Fig.
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Open notation Button Close notation Fig. 5-3 Fig. 5-4 5.4 Place Damper on the surface of Chip-BD Fig. 5-5. Chip-BD Damper Fig. 5-5. 6. Assembly Optical Engine: 6.1 Assemble “CW Module” to “DMD HSG” and lock with screws well (Fig.6-1). Screw Fig.6-1...
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(Only for S5201B) : Paste the spong on Mylar CW, for touching lower case (Fig. 6-1-1) Align 2 lines Paste sponge Sponge Fig. 6-1-1 6.3 Assemble “BKT LINK Lamp” to “DMD HSG” and lock with screws well(Fig. 6-2). Screw*2 Fig. 6-2 7.
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7.4 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-4, 7-5). i. Press center of Heatsink before assemble spring screws, and then keeps press until spring screw assembly finish. i. Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ]. ii.
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7.6 Pre-assemble Lens and Pre-Lock with screws. Sequence [1]-[2]-[3] ○ ○ ○ 7.7 Assemble “Ring Focus” Ring Focus...
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Sponge Align the boss Sponge adjust M3 Screw SCRW MACH PH W/FL M3*5L NI 1.2 Upper Case module Align Pin DOOR LAMP LED LENS LED LENS KEYPAD...
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Rubber keypad Please make sure: 1. Press all rubber close to upper case. 2. After assembled please check rubber surface even. Align these ribs Mylar for U/C light leakage 1.3 Lamp door module M2.5 heat melt nut direction...
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1.4 Front Case and Rear Case module Front Case ASSY_SUB: Heat Melt IR LENS Please make sure IR lens fixed close to front case. ASSY_SUB: IR_board &wire Please make sure IR board fixed close to front case. use M3 screw to fix it hook on FC IR LENS Rear...
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1.5 Inlet Case and Outlet Case module Inlet Case Module Please notice wire dressing route Align pin on inlet-case Notice: The align pin must insert to fan 6013 completely...
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fan wire direction Inlet Case Module & Fan FAN60*60* SCRW MACH PH W/FL M3*16L 2. Lamp Box & Blower, Power Board assembly concern Assy_Nozzle Cu plate: Opening face outside. Thermal breaker- Text face outside...
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CLIP MOUNT and MOUNT SEAT Blower Nozzle Screw M3*6L Match CLIP MOUNT and MOUNT SEAT Lamp Box module Louver Lamp Box Please press to Door Switch bottom and check hook position. Lamp connector Door Switch...
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Align the BKT Mylar on BKT lamp Align the BKT The two pin with heat shrinkage tube away from the lamp box align the edge first then align the edge secend attach tape on lampbox...
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Ballast to lamp wire addressing 4. Power Board and Main Board wire alignment Wire Blower Mylar ballast align pin Power Board Wire Ballast BOSS*2 BKT ST Lens Bottom...
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OPTICAL ENG. Rubber for light leakage on ST lens The arrow align the line on ST lens BKT ST Lens Top Notice: The Engine screw Priority Notice: The rubber arrow not to be Clip on Eng screw-2...
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Mylar2 Mylar3 5. BKT MB & Mylar Mylar1 Align the edge cover this surface cover this surface Assy the inlet-case before PW-BKT Notice wire slot...
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Wire clip Wire clip Here is slot Notice: The Bkt. Not pressed the part on power board Fan 8025 Fan 9225 Fan 8025 wire Grounding Clip Fix --Wire Fan8025 & 9225 Fix—Wire speaker Yellow Green wire goes through here.
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6. MB and Awin BD STAND OFF M3 D6*9L CU M3 screw mach Slot insert Awin BD CW wire Fix this screw at first Wire dressing regular and avoid breaking wire. Wire saddle use clip to bind speaker wire,IR wire, & CW wire wire Fan6013...
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Ballast wire insert to main-board directly This screw fixed with U/C Wire ballast SHD Main-Board At first assemble back side then front side. Upper Case Rear Case Push rear cover vertically. Put upper case vertically Please check gap.
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attach mylar on UC Second align this edge First Screw...
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Before fixed screw, please check all hooks. Notice wire dressing and don’t interfere with lamp holder Film lamp exploded...
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Chapter 4 Troubleshooting System Analysis Step: 1. Check Lamp Door 2. Check Power Board and Interlock Keypad LED OK 3. Check Connection between PWR BD and Main BD Check Main Board 1. Check Lampen wire , Lamp wire and Ballast wire 2.
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(2) Overfill Vertical Adjustment Screw (1) Overfill Horizontal Adjustment Screw Fig. 2-1 II. Re-assemble LP module—include LP, LP Baffle, LP clip. DMD Image Quality Scope This document specifies the image quality requirements applicable to the DLP®.55XGA Type X, Series 450 Value, and .65WXGA-800 Value Component Set.
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Border Artifacts Border artifacts are a general category of image artifacts that may show up on screen in the area outside of the active array. Border artifacts include: Exposed Bond Wires, Exposed Metal 2, and Reflective Edge. Bond Wires Bond Wires are the electrical connections between the die and the DMD ceramic package.
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Table 1 Image Quality Specification (for S5201/S5201B) SEQ# Test SCREEN ACCEPTANCE CRITERIA 4 visible dark blemishes are allowed in the ≦ Major Dark Blue 60 active area Blemish No blemish will be >1.5” long/diameter 4 visible dark blemishes are allowed in the ≦...
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conditions of inspection specified in Section 3. 3. The rejection basis for all cosmetic DMD defects (scratches, nicks, particles) will be the projected image tests referenced in Table 1. 4. Devices that meet this image quality specification but are deemed undesirable by the customer may not be returned to TI without prior approval by TI.
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Power Supply Trouble Shooting Guide 1. Introduction This document is prepared to be a guide to repair trouble sets, some problems happen more frequently are taken as example in it. 2. Problems (a) no power No power Check power Is CN701 pin11 =5v? Change main BD Change power BD Is door SW press down?
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(b)lamp can not turned on Lamp can not turned on has lamp wire connect correct? (Ballast bd Wire connect certainty between lamp) has power wire connect Wire connect certainty correct? (power bd between ballast bd) Wire connect certainty has enable wire connect correct? (main bd to ballast bd)
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Has TH breaker wire connect Wire connect certainty correct? (main bd to ballast bd) Change color wheel Has color wheel operation normally? If change ballast bd, lamp can be Change lamp Turned on or not? Change ballast bd...
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LED Messages Definition Power_LED Power_LED Lamp_LED Temp_LED Blue Power Plug Flash ON to OFF Flash ON to OFF Flash ON to OFF Standby Power button ON 0.5 second H(On), Lamp retry 0.5 second L(Off) flashing 0.5 second H(ON), Cooling state 0.5 second L(OFF) flashing Power button OFF:...
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Error Count Messages Definition Error Count Definition Specification LAMP OFF DETECT LAMPLIT LAMP Fail error LAMP FAN SPEED ERROR SPEED OVER ± 20% FAN 1 Speed Error POWER FAN SPEED ERROR SPEED OVER ± 20% FAN 2 Speed Error BLOWER FAN SPEED SPEED OVER ±...
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RS232 Connection 1. Connection: The illustration of connection between PC and Projector is shown below. <CAUTION> Make sure that your computer and projector are turned off before connection. Power on the computer first, and then plug the power cord of the projector. (It may cause Com port incorrect function, if you do not follow this instruction) Adapters may be necessary depending on the PC connected to this projector.
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Adjustment / Alignment Procedure Content : 1. Color Wheel Delay Alignment 2. Overfill adjustment 3. PC Alignment Procedure...
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1. Color Wheel Delay Alignment Procedure: Enter Factory Mode Enter Block 1 Change CW Delay by adjusting the following gray pattern to smooth 32 Gray pattern 2. Overfill adjustment 1. “Full White Pattern” is suggested for this alignment. 2. Adjust 2 LP-alignment Screws (upper side / lower front side of Optical Engine) behind Color Wheel.
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PC Alignment Procedure Equipment: Pattern generator (Chroma-2337) OSD Default value: Item Value Cal R Offset Cal G Offset Cal B Offset Cal R Gain Cal G Gain Cal B Gain YPbPr R Offset YPbPr B Offset Procedure: Gray Level: Connect power, D-sub, into projector. Change Timing and pattern of pattern generator: Timing: 1024*768 @60Hz (XGA) Pattern: As Figure1 {A near white color (240,240,240) and a near black...
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Chapter 5 FRU List Exploded Diagram Module 1 – Total Exploded View...
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CASE/COVE S5201/S5201B/ R/BRACKET INTEL CASE 60.K140Q.002 S5301WB ASSEMBLY CASE/COVE S5201/S5201B/ R/BRACKET OUTLET CASE 60.K140Q.003 S5301WB ASSEMBLY FRONT CASE CASE/COVE S5201/S5201B/ (W/O IR R/BRACKET 60.K140Q.009 S5301WB BOARD) ASSEMBLY SATURN10-2 CASE/COVE S5201/S5201B/ R/BRACKET FOCUS RING 60.K140Q.007 S5301WB ASSEMBLY CASE/COVE S5201/S5201B/ R/BRACKET LAMP DOOR 60.K140Q.008 S5301WB ASSEMBLY...
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DIGITAL S5201/S5201B LIGHT LENS 57.K140Q.002 DEVICE DIGITAL S5301WB LIGHT LENS 57.JC80Q.003 DEVICE DIGITAL S5201/S5201B LIGHT DMD CHIP 57.K110Q.001 DEVICE DIGITAL S5301WB LIGHT DMD CHIP 57.JC80Q.004 DEVICE COLOR WHEEL DIGITAL MODULE(W/ S5201/S5201B LIGHT EC.JC900.001 SENSOR BD & DEVICE CABLE) DIGITAL Lamp Module for S5301WB LIGHT S5301WB...
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S5201/S5201B/ FAN (60*60*13 23.K140Q.006 S5301WB 53MM) S5201/S5201B/ FAN BLOWER 23.JC90Q.001 S5301WB MODULE S5201/S5201B/ MISCELLANE FOOT 47.J900Q.001 S5301WB ADJFOOT S5201/S5201B/ MISCELLANE RUBBER 47.K140Q.001 S5301WB ADJFOOT PAD FILM LAMP S5201/S5201B/ MISCELLANE EXPLODE 47.K140Q.002 S5301WB SATURN4 S5201/S5201B/ MISCELLANE LENS IR REAR 47.JBG0Q.001 S5301WB S5201/S5201B/ SPEAKER SPEAKER...
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Appendix A - Code List: IR / RS232 / DDC Data 1. Remonte control code 1. IR Code a. IR setting value Frequency: 38kHz Protocal: NEC format b. IR command code Customer code:0813...
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2. RS-232 Command Code General command type (Projector ‘receives’ commands) Code Function feature Note (character) OKOKOKOKOK Power On support * 0 IR 001 Power On support * 0 IR 002 Power Off support * 0 IR 004 Keystone support * 0 IR 006 Mute support * 0 IR 007...
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* 0 IR 042 Keystone Up support * 0 IR 043 Keystone Down support * 0 IR 044 Keystone Left Unsupport * 0 IR 045 Keystone Right Unsupport * 0 IR 046 Zoom support * 0 IR 047 e-Key support * 0 IR 048 Color RGB support...
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