TECHCON TS8100 M Series User Manual

Progressive cavity

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TS8100 Progressive Cavity (PC) Pump M-Series
User Guide
TS8100 Progressive Cavity (PC) Pump M-Series
User Guide
7000-7140_B

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Summary of Contents for TECHCON TS8100 M Series

  • Page 1 TS8100 Progressive Cavity (PC) Pump M-Series User Guide TS8100 Progressive Cavity (PC) Pump M-Series User Guide 7000-7140_B...
  • Page 2: Table Of Contents

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide CONTENTS Page number Specifications………………………………………………………………… Dimensions and Typical Setup………………………………………………. Unpacking and Inspection……………………………………….….………... Description………..…………………………………………….….………… Theory of Operation…..………………….…………………….….………… Set-Up Instructions….…...…………………………………….………… 7-11 6.1 Install the Stator ……………………………………………………..… 6.2 Mechanical Mounting ………………………………………………… 6.3 Connect the Pump to the Controller …………………………………... 6.4 Prime the Pump ……………………………………………………….
  • Page 3: Specifications

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide 1. SPECIFICATIONS Size mm (100/200/300) 261 mm L x 34 mm W Size mm (400/500) 275 mm L x 34 mm W Size – in. (100/200/300) 10” L x 1.3” W Size – in. (400/500) 11”...
  • Page 4: Dimensions And Typical Setup

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide 2. DIMENSIONS AND TYPICAL SETUP LENGTH 100/200/300: [261 mm] 10” 400/500: [275 mm] 11” Figure 1.0 Figure 2.0...
  • Page 5: Unpacking And Inspection

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide 3. UNPACKING AND INSPECTION Carefully unpack the pump and examine the items contained in the carton. ITEM PART NUMBER DESCRIPTION QTY. 7509-9371 PC PUMP/TS8100-100M (without Stator) 7509-9372 PC PUMP/TS8100-200M (without Stator) 7509-9373 PC PUMP/TS8100-300M (without Stator) 7509-9374 PC PUMP/TS8100-400M (without Stator)
  • Page 6: Description

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide Inspect the unit for any damage which may have occurred in transit. If such damage has occurred, notify the carrier at once. Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer. 4.
  • Page 7: Set-Up Instructions

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide SET-UP INSTRUCTIONS 6.1 Install the Stator: To prevent permanent set of the stator, the pump is shipped without the stator attached to the motor/rotor assembly. Follow instructions below to install the stator. Figure 5.0 Wet the rotor (2) by applying the dispensing fluid (or any appropriate lube that is compatible with the dispensing fluid) to the exposed portion of the...
  • Page 8: Mechanical Mounting

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide Apply some pressure on the stator by pushing it against the stator housing to make sure it fully seats into the notches. Check to make sure the rotor tip is flush with the stator. Push the stator against the Figure 7.0 stator housing...
  • Page 9: Connect The Pump To The Controller

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide Attach the bracket to pump as shown Figure 8.0 Figure 9.0 6.3 Connect the pump to the controller: refer to setup diaphragm below The recommended controller for the TS8100-M Series PC Pump is the TS588R.
  • Page 10: Prime The Pump

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide Figure 10.0 Connect the power adapter to the TS588R controller. Connect the air hose to the TS588R controller. Connect the motor cable to Port C. Note: Make sure the controller is turned off when connecting the motor cable to port C. Connect syringe air hose to port B.
  • Page 11 TS8100 Progressive Cavity (PC) Pump M-Series User Guide Figure 11.0 6. If air bubbles still appear in the material, open the vent hole by turning the vent screw counterclockwise to allow air bubbles to escape. Figure 12.0...
  • Page 12: Dispensing

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide 6.5 Dispensing: 1. Select the “Volume” Mode on the TS588R controller. 2. Enter the desired dispense volume. 3. Press and release the foot switch to activate the dispense cycle. Figure 13.0 Note: If suck back is needed, touch the “Reverse” icon to setup reverse volume.
  • Page 13: Maintenance And Cleaning

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide MAINTENANCE AND CLEANING: 7.1 Pump Purging: Purging the pump with dispensing conditioner (P/N: 7305XCON) after each shift is recommended. The conditioner removes material residue from the material path and conditions the pump for future use. 1.
  • Page 14 TS8100 Progressive Cavity (PC) Pump M-Series User Guide Thorough cleaning procedures should be done whenever the following occur: • When the dispense material is changed to a different type. • When the dispense material has started to cure in the pump. •...
  • Page 15: Spare Parts

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide SPARE PARTS: Item Part No. Description 7509-9430 COUPLING, SHRINK TUBE COVERED 8100-100-001 REPLACEMENT ROTOR, SERIES 100, PC PUMP 8100-200-001 REPLACEMENT ROTOR, SERIES 200, PC PUMP 8100-300-001 REPLACEMENT ROTOR, SERIES 300, PC PUMP 8100-400-001 REPLACEMENT ROTOR, SERIES 400, PC PUMP 8100-500-001...
  • Page 16 TS8100 Progressive Cavity (PC) Pump M-Series User Guide 8100-100-002 REPLACEMENT STATOR, SERIES 100, PC PUMP 8100-200-002 REPLACEMENT STATOR, SERIES 200, PC PUMP 8100-300-002 REPLACEMENT STATOR, SERIES 300, PC PUMP 8100-400-002 REPLACEMENT STATOR, SERIES 400, PC PUMP 8100-500-002 REPLACEMENT STATOR, SERIES 500, PC PUMP 7509-0990 SEAL, SHAFT 2800-0901...
  • Page 17: Troubleshooting

    TS8100 Progressive Cavity (PC) Pump M-Series User Guide TROUBLE SHOOTING: PROBLEM POSSIBLE CAUSE CORRECTION Dispense tip is clogged Replace tip Make sure all connections are Motor does not receive signal secured Reverse motor cable Motor running in reverse No Fluid Flow connection Barrel of dispense fluid is Replace with new fluid barrel...
  • Page 18: Warranty

    In no event shall the Manufacturer be liable for consequential or incidental damages. A return authorization is required from Techcon prior to shipping a defective unit to the factory.

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