TECHCON TS8200D Series User Manual
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TECHCON TS8200D Series User Manual

Micro-meter mix, true volumetric measuring, mixing, and dispensing of 2-component materials
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TS8200D Series
Micro-Meter Mix User Guide
______________________________________________________________________
TS8200D Series Micro-Meter Mix
True volumetric measuring, mixing, and dispensing
of 2-component materials
______________________________________________________________________
techcon.com/contact-us
1

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Summary of Contents for TECHCON TS8200D Series

  • Page 1 TS8200D Series Micro-Meter Mix User Guide ______________________________________________________________________ TS8200D Series Micro-Meter Mix True volumetric measuring, mixing, and dispensing of 2-component materials ______________________________________________________________________ techcon.com/contact-us...
  • Page 2 We accomplish this by delivering dispensing solutions that are smarter, cleaner, and with superior accuracy and durability. Here at Techcon we value your business and will do everything we can to make you a satisfied customer. Please know that no matter the industry, whether it be: aerospace, military, material packaging, industrial assembly, medical devices, or electronics, you’re supported by a team of expert...

  • Page 3: Table Of Contents

    TS8200D Series Micro-Meter Mix User Guide Contents 1. Introduction ............................4 1.1 Key Features and Benefits ......................4 1.2 Typical Applications ........................5 1.3 Configuration Options ........................ 5 1.4 Theory of Operation ........................6 1.5 How to Control the Pumps ......................7 2.

  • Page 4: Introduction

    TS8200D Series Micro-Meter Mix User Guide 1. Introduction The TS8200D Series Micro-Meter Mix is a precision volumetric mixing and dispensing system 2-component material. consists of 2 progressive cavity (PC) pumps integrated in a fluid manifold connected to the static mixing nozzle. Part...

  • Page 5: Typical Applications

    TS8200D Series Micro-Meter Mix User Guide 1.2 Typical Applications • Bonding • Glob-Top Potting and Encapsulation • Potting of Electronic Components • Battery Pack Sealing • Thermal Paste Dispensing • Filling 1.3 Configuration Options Each PC pump is available in three different sizes. The size is determined by the stator and rotor selection.

  • Page 6: Theory Of Operation

    1.4 Theory of Operation The TS8200D Series Micro-Meter Mix pump dispenses fluid with a positive displacement action using progressive cavity technology. Fluid is introduced into the pump through the fluid inlet and begins to occupy the empty space that makes up the upper valve body.

  • Page 7: How To Control The Pumps

    = Process Fluid 1.5 How to Control the Pumps The TSS8200D Micro-Meter Mix pump must be integrated with the Techcon TS580D-MM Series controller. The TS580D-MM allows users to make the most use out of there dispensing pump. Controller features include dispensing in...

  • Page 8: Technical Specifications For The Micro-Meter Mix System

    TS8200D Series Micro-Meter Mix User Guide 2. Technical Specifications for the Micro-Meter Mix System 314 mm L x 69 mm W x 34 mm D Size: 12.4” L x 2.7” W x 1.3” D Weight: 1.24 kg/2.74 lb. Motor: 24V DC, incremental encoder...

  • Page 9: Pump Dimensions

    TS8200D Series Micro-Meter Mix User Guide *2 bar self-sealing is for fluid with viscosity of 1000 Cps or lower. The pump can handle up to 5.5 bar for 300K Cps viscosity fluid. **Accuracy measurements are taken for one complete revolution. Absolute deviation in volumetric dispense accuracy exist for incomplete revolutions and may also occur for certain dispensing fluid.

  • Page 10: Unpacking & Inspection

    TS8200D Series Micro-Meter Mix User Guide 3. Unpacking & Inspection techcon.com/contact-us...
  • Page 11 TS8200D Series Micro-Meter Mix User Guide The pump includes the following items: ITEM PART NUMBER DESCRIPTION QTY. 7000-7300 BOX, 12 X 10.0 X 4.25, METER MIX FLUID MANIFOLD,K-TYPE NOZZLE, 1:1 7509-1150 RATIO 8100-100-002 REPLACEMENT STATORS, PC PUMP 8100-200-002 *Part Number based on Pump configuration...

  • Page 12: Installation

    TS8200D Series Micro-Meter Mix User Guide 4. Installation 4.1 Out of the Box Assembly Instructions Required tools: - 8mm (5/16”) wrench or crescent wrench or flat head screwdriver (for mounting pressure sensors) - 3.0 mm hex wrench (for manifold screws) - 2.5 mm hex wrench (for mounting calibration adaptor)
  • Page 13 TS8200D Series Micro-Meter Mix User Guide 4. Plug and thread in the motor cables. 5. Insert pump assemblies into the pump housing. 6. Make sure that the high-pressure seals sit and fit properly along the groove located inside the manifold.
  • Page 14 TS8200D Series Micro-Meter Mix User Guide 8. Install fluid inlet fittings. There are several different fluid inlet fittings available. The fluid inlet fitting required will depend on the fluid reservoir option you select. In the picture below, we use 1/8 NPT x luer lock elbow. Reference the “Accessories” section for information on fluid inlet fittings.
  • Page 15 TS8200D Series Micro-Meter Mix User Guide a. Remove both fluid manifold plug screws and O-rings. b. Mount sensors. Note: If the sensors are missing O-rings, use the O-rings from the plugs. c. Screw the sensors by hand and use 8.0 mm wrench, crescent wrench, or flat head screwdriver for the final tightening.

  • Page 16: Mounting The Pumps

    TS8200D Series Micro-Meter Mix User Guide 4.2 Mounting the Pumps There are two mounting holes for M4x35mm SHCS (screws provided with the pump). Use a 3.0mm hex wrench to fasten screws into place. Note: If mounting to a TSR series dispensing robot, you will require 7506-0280 mounting plate.
  • Page 17 TS8200D Series Micro-Meter Mix User Guide You will need the following items: Phillips head screwdriver (not included) Fluid supply components and fluid inlet fittings Process Fluids 1. Prepare process fluids and fluid supply. The fluid supply may be either syringes or a fluid reservoir.

  • Page 18: Final System Layout

    TS8200D Series Micro-Meter Mix User Guide 4.4 Final System Layout Using Fluid Reservoir Using Syringes 1. Air Filter, 2. Pump, 3. Pressure Tank, 4. Pressure Tank 4.5 Venting and Purging the Pumps Venting and purging the pumps is recommended before placing them into operation.
  • Page 19 TS8200D Series Micro-Meter Mix User Guide c. Inspect the seals for leaking From top to bottom inspect: 1. Front and back vent port seals 2. Stator housing top seal 3. Fluid inlet fitting seal 4. Pump housing top seal 5. Pump housing bottom seal 6.
  • Page 20 TS8200D Series Micro-Meter Mix User Guide Note: Purge Pump 1 icon will dispense the resin at a safe speed for initial priming of the pump. 4. Press the foot switch. 5. Allow the fluid to flow from the manifold until a steady stream of air free material is observed.
  • Page 21 TS8200D Series Micro-Meter Mix User Guide ii. To purge the hardener though the manifold: 1. Navigate to the Home page. 2. Unlock the unit by clicking lock icon. Default password = 0000. 3. Select the Purge Pump 2 icon. Note: Purge Pump 2 icon will dispense the hardener at a safe speed for initial priming of the pump.

  • Page 22: Calibrating The Pumps

    TS8200D Series Micro-Meter Mix User Guide 2. Using a Phillips head screwdriver loosen front vent screw by turning in the counterclockwise direction. Loosen screw in 1 revolution increments. At around the 6 to 7 revolution you should begin to see material seep out. Allow material to escape until no more air bubbles are observed.
  • Page 23 TS8200D Series Micro-Meter Mix User Guide v. Remove calibration adapter. vi. Install dispense adaptor required for corresponding static mixing nozzle Note: TS8200D is compatible with several different types of static mixing nozzles. Reference “Part Numbers and Spare Parts” section for additional information.
  • Page 24 TS8200D Series Micro-Meter Mix User Guide • If using a 4:1/10:1 bayonet socket type 1. Remove bayonet socket base plate adapter. 2. Confirm 4:1/10:1 base plate adapter has x2 O-ring seals. 3. Mount 4:1/10:1 base plate adapter followed by the bayonet socket base plate adapter.
  • Page 25 TS8200D Series Micro-Meter Mix User Guide • If using a bayonet mixing nozzle: 1. Remove bayonet socket base plate adapter. 2. Confirm bayonet base plate contains x2 O-rings 3. Install bayonet base plate adaptor. 4. Twist and lock. 5. Pull on the nozzle to confirm it is securely locked into place.

  • Page 26: Maintenance And Cleaning

    TS8200D Series Micro-Meter Mix User Guide the viscosity difference between part A and B is significant, then the output pressure of one material vs the other will differ. Factors that will need to be kept in mind will be a suitable mixing nozzle, flow rate, and appropriate material pressurization.

  • Page 27: Preparations Before Disassembly

    5.1 Preparations Before Disassembly 1. Flush (purge) all material from the pump with cleaning fluid. The recommended purging fluid is Techcon 7305XCON dispensing conditioner. The conditioner removes the majority of the material residue from the material path and conditions the pump for future use.

  • Page 28: Pump Disassembly

    TS8200D Series Micro-Meter Mix User Guide - Release the footswitch to stop the pump. 2. Shut-off the air supply to the pumps. 3. Stop fluid supplies to the pumps and disconnect fluid supply tubing. 4. Unmount the TS8200D. 5. Disconnect motor connections from the pump to the controller.
  • Page 29 TS8200D Series Micro-Meter Mix User Guide 5. Use a 3.0 mm hex wrench to remove four (4) hex screws. Separate the fluid manifold, pump housing, and pump assembly. 6. Remove and inspect manifold gaskets for any wear and tear. Replace if needed.
  • Page 30 TS8200D Series Micro-Meter Mix User Guide 11. Use a 1.3 mm hex wrench to remove rotor set screw. Warning: Only perform this step if you plan to switch to a different pump type, e.g., 100, 200, or 300 series. Tip: When re-installing the set screw, it is recommended that a low strength thread locking fluid be used to hold the set screw in place, such as Loctite 222.

  • Page 31: Pump Cleaning

    TS8200D Series Micro-Meter Mix User Guide 15. Use a 2.0 mm hex wrench to remove four (4) hex screws holding together the motor mounting plate and the bearing block assembly. 16. Inspect and confirm the area that houses the motor coupling is clean and free of any process fluids.
  • Page 32 TS8200D Series Micro-Meter Mix User Guide Recommended Cleaning Tools 1. Cleaning Tools included with cleaning kit a. Brush, Small, 0.15” (3.8 mm) b. Brush, Large, 0.45” (11.4 mm) 2. Cotton swabs 3. Scrapping spatula 4. Fine point tweezers 5. Cleaning towels Pump Cleaning Process 1.
  • Page 33 TS8200D Series Micro-Meter Mix User Guide 4. Use the large brush to remove all remaining residue from stator housing side walls. 5. Use cotton swabs to remove material stuck to the base of the shaft seal block, fluid manifold, and stator housing.

  • Page 34: Pump Assembly

    TS8200D Series Micro-Meter Mix User Guide 7. Additional cleaning that may be performed: a. Bathe parts in compatible cleaning fluid overnight b. Ultrasonic washing c. Use of shop air to remove excess material 5.4 Pump Assembly The steps to assemble the pump are outlined in the previous section in the reverse order.
  • Page 35 TS8200D Series Micro-Meter Mix User Guide 5. Reference the installation procedure for instructions on how to initialize your pumps. 6. Inspect the valve for leaking when the process fluid is re-introduced. techcon.com/contact-us...

  • Page 36: Part Numbers And Spare Parts

    TS8200D Series Micro-Meter Mix User Guide 6. Part Numbers and Spare Parts Item Item Description Description Part Number Part Number Rotor 2.5 mm Pitch 7509-0120 7509-0960 Coupling Disc (100 Series) Rotor 5.0 mm Pitch 7509-0530 7509-0950 Coupling Half Top (200 Series) Rotor 6.5 mm Pitch...
  • Page 37 TS8200D Series Micro-Meter Mix User Guide Motor, 24 VDC, Washer, M2.5, Lock, 2800-0295 2600-0185 Encoder, 83:1 Gear Medium, S.S Reduction Washer, #4, 0.115 2800-0917 IDx0.209 OD, 0.024 7509-0340 Motor Cover THK, S.S Set Screw, M3 x 4mm Screw, 4-20 x ¼”...
  • Page 38 TS8200D Series Micro-Meter Mix User Guide Pump Housing and Manifold Assembly Part Number Description 7509-1460 Pump Housing 7509-1150 Fluid Manifold, K-type Nozzle 1:1 3300-0656 GASKET, 1/2" ID X 5/8" X 1/16 W, VITON 7509-1190 Fluid Manifold, Plug Screws 3300-0662 Plug Screw O-rings, 3mm ID x 1 mm CS, EPDM techcon.com/contact-us...
  • Page 39 TS8200D Series Micro-Meter Mix User Guide Stators Part Number Description 8100-100-002 100 Series 8100-200-002 200 Series 8100-300-002 300 Series Output Port Adaptors Part Number Description 8200D-000-001 Calibration Adaptor Assembly Includes: -x1 7509-1210 Calibration Adaptor -x2 3300-0662 O-rings, 3mm x 1mm CS, EPDM...
  • Page 40 TS8200D Series Micro-Meter Mix User Guide 8200D-000-005 Bayonet Adaptor Includes: -x1 Bayonet Adaptor -x2 Screws, M3 x 10mm, SHC, S.S -x2 3300-0662 O-rings, 3mm x 1mm CS, EPDM Syringe Bracket Part Number Description TS8200D- Syringe Bracket for Syringe SYBRACKET Barrels...
  • Page 41 TS8200D Series Micro-Meter Mix User Guide Cleaning Kits Part Number Description 8200D-CLEANKIT Cleaning Kit Includes: - x1 TSD2106-1, Cleaning Brush, Small, 0.15” (3.8mm) - x1 Cleaning Brush, Large, 0.45” (11.4mm) - x1 Wrench, Hex L-key, 1.5mm x 1-3/4” - x1 Wrench, Hex L-key, 2.0mm x 1-57/64”...
  • Page 42 TS8200D Series Micro-Meter Mix User Guide Optional Accessories Part Number Description 8200D-PS Pressure Sensor Part Number Description 8200D-SEALKIT Seal Kit Includes: - x2 Gasket, 1/2" ID X 5/8" X 1/16 W, VITON - 2x Cup Seal, UHMW, S.S.Spring,TS7000 - x4 Shaft Seal - x4 O-Ring, Square, 3/4"...

  • Page 43: Troubleshooting

    TS8200D Series Micro-Meter Mix User Guide 7. Troubleshooting PROBLEM POSSIBLE CAUSE CORRECTION Dispense tip is clogged Replace tip Make sure all Motor does not receive signal connections are secured No Fluid Flow Reverse motor cable Motor running in reverse connection...
  • Page 44 TS8200D Series Micro-Meter Mix User Guide 8. Appendix A Pump Combination Selection Guide - Flow rates vs Ratio Table for different pump types Pump Types Ratio 100x100 200x200 300x300 200x100 300x100 300x200 1.54 1.26 1.54 0.28 - 2.80 1.26 - 12.6 1.54 - 12.6...

  • Page 45: Limited Warranty & Contact Information

    In no event shall the Manufacturer be liable for consequential or incidental damages. A return authorization is required from Techcon Systems prior to shipping a defective unit to the factory. Manufacturer reserves the right to make engineering product modifications without notice.

This manual is also suitable for:

Ts8200d-100-ps-sysTs8200d-200-ps-sysTs8200d-300-ps-sysTs8200d-2100-ps-sysTs8200d-3100-ps-sysTs8200d-3200-ps-sys

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