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Super Handy GBOS010 Operator's Manual

330lbs material lift
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330Lbs Material Lift
Operator's Manual
WARNING:
Carefully review and understand all INSTRUCTIONS prior to operating this device. Failure to
follow the safety rules and other basic safety precautions may result in serious personal injury.
Keep these instructions in a safe place and accessible so that they can be reviewed as required.
Keep these instructions to assist in future servicing needs.
REV 1.5

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Summary of Contents for Super Handy GBOS010

  • Page 1 330Lbs Material Lift Operator's Manual WARNING: Carefully review and understand all INSTRUCTIONS prior to operating this device. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Keep these instructions in a safe place and accessible so that they can be reviewed as required. Keep these instructions to assist in future servicing needs.

  • Page 2: Table Of Contents

    INDEX 1. WARNING -------------------------------------------------------------------------------- 1 2. MAIN USE -------------------------------------------------------------------------------- 1 3. TECHNICAL SPECIFICATIONS ---------------------------------------------------- 1 4. ASSEMBLY ------------------------------------------------------------------------- 2~6 5. COMMISSIONING&PREPARATION ---------------------------------------------- 6 6. MAIN COMPONENTS----------------------------------------------------------------- 7 7. OPERATION ------------------------------------------------------------------------ 8~10 8. MAINTENANCE ----------------------------------------------------------------- 10~13 9. TRANSPORTATION&STORAGE ------------------------------------------------ 13 10. WARRANTY ------------------------------------------------------------------------- 13 11.

  • Page 3: Warning

    3. TECHNICAL SPECIFICATIONS SKU# GBOS010 Lifting Height 1000mm (39.37") Max. Lifting Weight 150Kgs (330Lbs)

  • Page 4: Assembly

    4. ASSEMBLY Part No. Description Q’ty Part No. Description Q’ty Primary frame Flat plate Wheel 8" Handlebar Bushing Winch handle Wheel carrier Wheel Axle Fork R-pin D-pin 2 pcs 2 pcs 2 pcs Hex socket round Hexagon flange bolt head bolts M8x45 M8x30 D-pin 8x80 2pcs...
  • Page 5 Assembly Steps Step 1: Wheel Axle Installation Insert the wheel axle (A) into the holes of the base (B)and pedals (C, D). (See Fig.1) Fig. 1 Step 2: Wheel Axle Fixation Insert the flange bolt M8x30 (B) into the hole of the wheel axle (A), and tighten the bolt. (See Fig.2) Fig.
  • Page 6 Step 3: Wheel Installation Use hexagonal bolt (A) M12x65 to tighten the bushing (B), wheel (C), and wheel axle (D). (See Fig.3) Fig. 3 Step 4. Wheel Carrier Assembly Installation Insert the wheel carrier assembly (A) into the base (C), aligning the holes, then use the D-shaped pin (B) to insert into the base holes and secure it in place.(See Fig.4) Fig.
  • Page 7 Step 5. Fork Insert the fork (C) into the fork interface (A), making sure the fork (C) hole is aligned with the fork interface (A) hole. Insert the D-pins (B) into the fork interface (A) holes and secure them. Recommended tools: rubber hammer- knock the fork into the hole. (See Fig.5) Fig.

  • Page 8: Commissioning&Preparation

    Step 7: Handlebar Insert the handlebar (B) into the locating block (A) and tighten with M8x45 bolt (C). (See Fig.7) Note: Ensure that the handle is facing downward. Fig. 7 Step 8: Winch handle First, insert the handle (A) and washer (C) onto the winch in the sequence shown in the diagram, and tighten the handle with M12 nut (B).

  • Page 9: Main Components

    6. MAIN COMPONENTS Part No. Description Part No. Description Universal wheel (2") Polyethylene rope Directional wheel (8") Winch: handle clockwise rotation to Brake pedal: control equipment parking lift the fork height, counterclockwise rotation to lower the fork height. Fork; Plate Handle Roller Polyethylene rope roller...

  • Page 10: Operation

    7. OPERATION 7.1 Placement of heavy objects a. Place the heavy objects on the fork flatbed with the center of the heavy objects aligned with the center of the fork (shown as below). b. If the heavy objects may slide, always center the heavy objects and secure it to the forks. Fork Center Fork Center Fork Center...
  • Page 11 7.2. Operation of the brake mechanism a. When moving the lift, make sure the brake device of the lift is in the off position. the operation method is: press the pedal with your foot to release the break, as shown below (See Fig. A) b.

  • Page 12: Maintenance

    7.4. Positioning pin operation To prevent the forks from sliding when handling the lift, please screw the star bolt into the hole of the tube to fix the forks. Please loosen the star bolt when you need to lift. 7.5. Folding handle operation Folding operations.
  • Page 13 8.3 Pulley replacement a. Remove the retaining ring from the pin, and then pull out the pin. b. Using the new pulley, place the polyethylene rope in the groove of the pulley and place the pulley at the installation position, put the pins in order and use the tool to put the retaining ring into the pins to complete the replacement of...
  • Page 14 8.6 Polyethylene rope replacement Note: Before replacing the polyethylene rope, make sure the fork in the lowest position, for safety reasons, it is recommended to make the polyethylene rope in the loose state. a. Disassembly of polyethylene rope. ① Disassembly of polyethylene rope and support plate: first unscrew the nut, pull the wire rope with your hand, and pull out the screw with the other hand.

  • Page 15: Transportation&Storage

    b. Installation of polyethylene rope. ① Installation of polyethylene rope and winch. • First insert the polyethylene rope (unbuckled end) into the groove of the pulley first. • Thread the polyethylene rope through hole A (inside-out), hole B (outside-in) and hole C (inside-out) of the winch in turn and place the end of the polyethylene rope between the two screw holes.

  • Page 16: Trouble Shooting

    11. TROUBLE SHOOTING 1. Normal maintenance and regular servicing will extend the life of the equipment. 2. The following troubleshooting guide lists the most common problems, causes and solutions. Problem(s) Possible Cause Corrective Action Abnormal noise 1. Foreign objects on the polyethylene 1.

  • Page 17: Exploded View And Parts List

    12. EXPLODED VIEW AND PARTS LIST Part No. Description Q’ty Part No. Description Q’ty Polyethylene rope pulley Fork Primary frame Flat plate D-pin Wheel Axle R-pin Directional wheel Polyethylene rope Wheel carrier Handlebar Universal wheel Hexagon Bolt M12x65 Nut M5 Bushing...
  • Page 20 Great Circle USA Email: service@greatcircleus.com www.greatcircleuk.com www.greatcirclede.com Size: 145x210mm 157克双铜 REV 09/13/23 6.02.00054.C002...

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