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RC-K3X-001HJ
RC-K3X-002HJ
RC-K3X-003HJ
RC-R03-003
Instruction Manual
Metrol Co., Ltd.

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Summary of Contents for Metrol RC-K3X-001HJ

  • Page 1 RC-K3X-001HJ RC-K3X-002HJ RC-K3X-003HJ RC-R03-003 Instruction Manual Metrol Co., Ltd.
  • Page 2 Acquired wireless certifications RC-K3X-001HJ, RC-K3X-002HJ, RC-K3X-003HJ FCC ID : AORMETROLRCK3X01 RC-R03-003                                 FCC ID : AORMETROLRCR0301 Federal Communications Commission (FCC) Statement 15.105(a) This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
  • Page 3: About Signals

    Please note that the performance is not guaranteed under your specific usage environment. 1) Applicable Products The warranty defined below is applicable to products manufactured and sold by METROL (to be referred to as the "applicable products"). 2) Warranty Period The warranty for applicable products is valid for one year and three months from the original delivery date to the location designated by the customer.
  • Page 4: Table Of Contents

    Contents 1. Before Using the Product p. 3 2. Specifications p. 4 2-1. Receiver Absolute Maximum Rating 2-2. Specifications Table p. 5 2-3. Receiver Input/Output Specifications p. 7 3. List of Included Items p. 8 4. Part Names and Functions 4-1.
  • Page 5: Before Using The Product

    Separate the cables for this product from high current cables, such as motor power supply cables, and high-speed data cables. c. Make the cables as short as possible. Using the Product The protective performance or function of this product could decrease if the product is not used as specified by METROL.
  • Page 6: Specifications

    2. Specifications 2-1. Receiver Absolute Maximum Rating CAUTION Applying load that exceeds the following absolute maximum rating could cause serious damage to the internal components. Absolute Maximum Rating Item Output signals Value Unit Power voltage 26.4 Probe Status 1 Output Battery Alarm withstand Communication Error...
  • Page 7: Specifications Table

    2-2. Specifications Table CAUTION a. The values in the following specifications table were tested based on METROL’s setting conditions. This is not a guaranty of performance within the customer’s usage environment. b. The protective structure (IP) secondary characteristics numbers (right side numbers) show the waterproof property when submerged in water.
  • Page 8 2. Specifications 2-2-2. Receiver Specifications Table Item Description ID control * Communication only with paired sensors Antenna Built-in antenna LED 6 locations Display POWER, BATTERY, TOUCH, SIGNAL ×3 locations Parameter switch Built-in DIP switch Cable 1 signal Input signal Machine Start 5 signals Output signal Probe Status1, Probe Status2a, Probe Status2b Battery Alarm,...
  • Page 9: Receiver Input/Output Specifications

    2. Specifications 2-3. Receiver Input/Output Specifications Photo MOS output BLUE Probe Status1 BLUE/BLACK *No polarity Photo MOS output VIOLET Battery Alarm VIOLET/BLACK *No polarity Photo MOS output GREEN Communication Error GREEN/BLACK *No polarity Photo MOS input WHITE Machine Start + BROWN Machine Start - Photocoupler output...
  • Page 10: List Of Included Items

    3. List of Included Items Before using this product, please check all of the following items have been included in the packaging. Item No. Name Model Quantity Sensor RC-K3X Receiver RC-R03 Cable DC-R02 Shank Stylus Stylus wrench Stylus spanner Instruction manual (this document) Stylus wrench Stylus spanner * Included accessories are different depends on the Product No.
  • Page 11: Part Names And Functions

    4. Part Names and Functions 4-1. Sensor Main Unit External Dimensions Diagram (mm) (59.5) 4-2. Sensor Part Names and Functions Battery cover LED2 LED1 Name Explanation This shows the sensor ON/OFF status. LED1 When sleep mode: Off When measurement mode: Sensor ON (when touched): On LED2 Sensor OFF: Off...
  • Page 12: Receiver Main Unit External Dimensions Diagram

    4. Part Names and Functions 4-3. Receiver Main Unit External Dimensions Diagram Receiver (mm) RC-R03 4-M4 Depth 8 Direct out cable DC-R02 Oil resistant cable 4-4. Receiver Part Names and Functions SIGNAL LED Signal connection status Communication Blinking failure* Weak Medium POWER LED TOUCH LED...
  • Page 13: Receiver Main Unit Installation Location

    5. Installation 5-1. Receiver Main Unit Installation Location SIGNAL LEDs #1 to 3 are ON during the measurement mode and show the signal connection status. Communication has failed when #1 is blinking. For details, refer to “6-4. Measurement Mode”. It is recommended that the receiver be installed in a location where all 3 SIGNAL LEDs #1 to 3 are on when the sensor is within the range of movement.
  • Page 14 5. Installation Installed on an internal wall of the equipment CAUTION Position the receiver so that it is not embedded within an internal wall made of metal.
  • Page 15: Stylus Installation

    5. Installation 5-2. Stylus Installation CAUTION When attaching a stylus to the sensor, be sure to always use the included spanner wrench and make sure the sensor shaft is held still. ①Put in stylus to the sensor head. Stylus wrench 0.89mm Stylus spanner S907 ②Tighten stylus by stylus wrench and stylus spanner.
  • Page 16: Shank Installation

    5. Installation 5-3. Shank Installation ① Attach the shank to ② Use a hex wrench to tighten the sensor. the 2 sensor fastening screws (pointed tip set screws). 2 screws for 2 directions Shank sensor mount dimensions 17.5 or more 4-M4 (4 equipartition) 2-M4 For sensor centering For fastening the sensor...
  • Page 17: Stylus Centering Adjustment

    5. Installation 5-4. Stylus Centering Adjustment CAUTION This must be rechecked if the sensor is struck or dropped. Do not strike the sensor or stylus to adjust the centering. ① Use a lever type dial gauge or similar instrument ② Tighten the 2 sensor fastening screws and insert or retract the 4 screws (parallel thread (pointed tip set screws).
  • Page 18: Software Specifications

    6. Software Specifications 6-1. Receiver Parameter Switch Setting Procedure The DIP switches mounted the receiver's internal circuit board are parameter switches #1 to #8 for the paring and setting of input/output signals. Use the procedure below to remove the cover and window and set the parameter switches.
  • Page 19: Receiver Parameter Switch Specifications

    6. Software Specifications 6-2. Receiver Parameter Switch Specifications CAUTION Be careful not to touch the components on the circuit board when operating the parameter switches. Parameter switch Parameter switch Description OFF (At factory shipment) ProbeStatus1 Level output Pulse output Output method setting Probe Status 1 NO/NC setting Probe Status 2a 2b...
  • Page 20 6. Software Specifications 6-2. Receiver Parameter Switch Specifications Parameter switch Description OFF (At factory shipment) Probe Status 1 Pulse output Level output Output method setting Pulse width: 40ms Probe Status 1 NO/NC setting #1=OFF #1=OFF Sensor ON Sensor OFF Sensor ON Sensor OFF #2=OFF #2=ON...
  • Page 21 6. Software Specifications 6-2. Receiver Parameter Switch Specifications Parameter switch Description OFF (At factory shipment) Battery Alarm NO/NC setting #5=OFF #5=ON Battery Alarm occurred* Battery Alarm occurred* open open Battery Battery Alarm Alarm close close * The Battery Alarm signal will be output when changing to sleep mode and then changing back to measurement mode after the battery has dropped during the measurement mode.
  • Page 22 6. Software Specifications 6-2. Receiver Parameter Switch Specifications Parameter switch Description OFF (At factory shipment) Pulse input Machine Start Level input This switches between sleep mode Input method Low: Sleep mode measurement mode when a setting High: Measurement mode pulse is input. #7=OFF Input pulse width 10ms or more High...
  • Page 23: Sleep Mode

    6. Software Specifications The sensor and receiver have 3 operation modes. 6-3. Sleep Mode Sensor When pairing with the receiver has been completed, the sensor is in the power conserving standby state as the initial state after the power is turned on. Receiver : This is the initial state after the power is turned on when the Machine Start input is OFF.
  • Page 24: Measurement Mode

    6. Software Specifications 6-4. Measurement Mode Sensor The sensor transmits ON/OFF to the receiver. LED1 and 2 show the sensor ON/OFF status. Sensor ON (when touched) : On(LED), Sensor OFF: Off(LED) Receiver : The system changes to the measurement mode when Machine Start input is turned ON while in the sleep mode.
  • Page 25 6. Software Specifications Communication error during measurement mode Mode For 0.8 sec Continued Communication Event Communication communication failure successful failure occurred Error occurred Error recovery High Input signal Machine Start open Probe Status1 close Communication open Error close Output open Battery Alarm signal close...
  • Page 26: Battery Alarm

    6. Software Specifications Battery alarm Measurement Sleep Measurement mode Mode mode mode Event High Input signal Machine Start open Probe Status1 close Communication open Error close Output open Battery Alarm close signal open Probe Status2a close High Probe Status2b POWER BATTERY TOUCH SIGNAL#1...
  • Page 27: Pairing Mode

    6. Software Specifications 6-5. Pairing Mode Pairing is conducted when the sensor and receiver are first installed. When purchasing by set part No., the pairing is completed at the time of shipment. Conduct pairing when replacing a sensor or receiver. Pairing Procedure 1.
  • Page 28: Maintenance

    7. Maintenance 7-1. Battery Replacement Method WARNING a. When installing the batteries, make sure their poles are correctly oriented. b. The sensor will not operate correctly if discharged batteries are installed. c. When replacing the batteries, make sure that coolant and cutting chips do not get into the battery case. d.
  • Page 29: Frequently Asked Questions (Faq)

    8. Frequently Asked Questions ( FAQ ) Trouble Description Possible Cause Countermeasure The battery is dead. Replace the battery. Replace it with a recommended battery. Sensor power does A battery that is not recommended is (Recommended model No.: LS14250 made not come on.
  • Page 30 8. Frequently Asked Questions ( FAQ ) Trouble Description Possible Cause Countermeasure There is foreign matter on the target Remove the foreign matter. object or the stylus. The connection between the sensor Check the applicable part and retighten the and shank is not tight enough or the fastening part.
  • Page 31 NOTE   4 29...
  • Page 32 The specifications, prices and other information stated in this document are subject to change without notice due to product improvements. Metrol Co., Ltd. 1-100 Takamatsu-cho, Tachikawa-shi, Tokyo, 190-0011 JAPAN TEL: +81-50-5558-7366 / FAX: +81-42-528-1442 Access: touchsensor@metrol.co.jp GM-RC-K3X-E-K001...

This manual is also suitable for:

Rc-k3x-002hjRc-k3x-003hjRc-r03-003

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