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Sunwoda Oasis 60 User Manual

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Model Series: CIESS 50~60
Oasis 60
Battery Cabinet
User Manual

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Summary of Contents for Sunwoda Oasis 60

  • Page 1 Model Series: CIESS 50~60 Oasis 60 Battery Cabinet User Manual...

  • Page 3: Preface

    The copyright of this user manual belongs to Sunwoda, and any rights not expressly granted are not reserved. No party shall grant a license to another party under this document by implication, estoppel, or otherwise, for patents, copyrights, trademarks, or any other intellectual property rights.

  • Page 4: Table Of Contents

    Content Preface ............................1 Content ............................2 1. Safety Instructions ........................4 1.1 Personal safety ......................4 1.2 Electrical safety ......................4 1.3 Environmental safety ....................5 1.4 Mechanical safety ......................5 1.5 Battery safety ....................... 6 1.6 Description of packaging symbols ................7 2 System Introduction ........................
  • Page 5 3.3.8 Install the protective cover plate ..............42 3.3.9 Install the wire cover plate ................42 3.3.10 Install enclosure panels at the cabinet bottom ..........45 4. Trial Run Guidance ......................47 4.1 Indicator Light Introduction ..................47 4.2 Power Up and Down Guidance ..................47 4.2.1 Pre-power-up check ..................47 4.2.2 System boot .....................47 4.2.3 System Shutdown ....................48...

  • Page 6: Safety Instructions

    Sunwoda assumes no liability for any loss or injury resulting from failure to adhere to the operating instructions provided in this manual.

  • Page 7: Environmental Safety

    equipment, load power reduction or power loss, and personal injury. Warning (1) When installing equipment that needs to be grounded, a protective ground wire must be installed first; When dismantling equipment, the protective ground wire must be removed last. 1.3 Environmental safety Dangerous (1) It is strictly prohibited to place the equipment in a flammable, explosive gas, or smoke environment, and any operation is prohibited in this environment.

  • Page 8: Battery Safety

    objects or metal with sharp edges to prevent hook slipping and falling accidents. Warning (1) The tools must be fully prepared and inspected by a professional organization to be qualified. It is prohibited to use tools that have scars, fail the inspection, or exceed the inspection validity period, to ensure that the tools are firm and not overloaded.

  • Page 9: Description Of Packaging Symbols

    (5) It is strictly prohibited for battery terminals to come into contact with other metal objects, as it may cause heating or electrolyte leakage. Warning (1) When installing and testing batteries, fire protection facilities such as fire sand and carbon dioxide fire extinguishers must be equipped in accordance with construction standards and specifications.
  • Page 10 A 5-minute wait is required after power failure Fragile items, careful 5 m i n and gentle. to ensure that the machine is fully discharged! Fear of rain and No Rolling humidity. Do not stack items on top.

  • Page 11: System Introduction

    2 System Introduction 2.1 System Overview Oasis 60 Battery Cabinet features a full cabinet modular design, easy to integrate, easy to deploy, easy to expand, easy to install, can easily ensure the user's power needs, flexible for peak shaving, self-generation and self-consumption, energy transfer, off-grid power backup and other energy storage scenarios.

  • Page 12: Cabinet Instruction

    2.2.1 Cabinet instruction Figure 2.2.1 (1) Operation Indicator; (2) Air Conditioner; (3) Emergency Stop Button; (4) Base; (5) Eye Bolt for Lifting; (6) Alarm Indicator; (7) Energy Storage Inverter (optional); (8) On/Off Button; (9) Wire Cover Plate; Note: Air conditioning start and stop is controlled by the ambient temperature inside the cabinet. When the temperature is below 20°C, the air conditioner starts the heating mode ( stops at 24°C);...
  • Page 13 Figure2.2.2 Internal structure of system (1) Smoke sensor; (2) Battery box; (3) Fire fighting module; (4) Control box; (5) Data module; (6) Positive and negative copper rows; (7) Air conditioner terminal row; (8) Wire routing hole; Notes: The fire module contains aerosol, when the internal temperature of the cabinet reaches 185℃±10℃, the aerosol fire extinguishing program will be started.

  • Page 14: Control Box

    2.2.2 Control Box Figure2.2.3 Control Box (1) BAT+ positive input connector; (2) BAT- negative input connector; (3) Air switch; (4) COM1 connector; (5) COM2 connector; (6) LED lamp connector; (7) ETH connector; (8) Link A connector; (9) Link B connector; (10) Function connector; (11) INV+ positive output connector; (12) INV- negative output connector;...

  • Page 15: Battery Box

    2.2.3 Battery Box Figure2.2.4 Battery Box (1) Bat+/- connector; (2) Link A connector; (3) Link B connector; (4) Ground point;...

  • Page 16: Nameplate Instruction

    2.3 Nameplate Instruction Name and Model Number Technical Parameters Product Safety Marks and Certification Marks Serial Number and Contact Information Figure 2.3.1...

  • Page 17: Mounting And Wiring

    3 Mounting and Wiring 3.1 Unpack and Check Delivery Packages 3.1.1 Unpack Transport the cabinet to the perimeter of the destination, paired with a screwdriver to remove the perimeter packaging pieces of the cabinet in preparation for the subsequent installation of the cabinet (Figure 3.1).
  • Page 18 Plate for Cable ties Cable ties Expansion bolts 5099000031331，4pcs， 5099010030151，2pcs， 5623000000051，50pcs， M12x80 Expansion Bolt SGCC； white nylon; Assemblies, color zinc plated carbon steel M8x20 bolt assemblies M10x25 bolt assemblies M6x14 bolt assemblies A. Bolt: 5007010046191, 4pcs; B. Spring washers: 5007010037321，4pcs， 5007010027261，30pcs 5007020000991, 4pcs;...

  • Page 19: Mechanical Installation

    number changes multiple times with the increase of the cabinet numbers. 3.2 Mechanical Installation 3.2.1 Installation Precautions Before starting the installation, please read the following instructions: (1) Ensure that the ambient temperature of the installation site is within the specified range of -20°C to +55°C (0°C to 40°C is most recommended).

  • Page 20: Pre-Installation Preparation

    Figure 3.2.1 Installation environment 3.2.2 Pre-installation preparation Please refer to the relevant size of the cabinets and consider the building size of the cement foundation as appropriate. The cabinet casing and the distribution of the wiring holes at the cabinet bottom is shown in the following diagrams (Fig.3.2.2,3.2.3).
  • Page 21 Figure 3.2.3 Positioning diagram of the routing holes at cabinet bottom Step1 Distance required around the cabinet Distance should be reserved around the cabinet, as shown in the following diagrams (Figures 3.2.4, 3.2.5): No PCS： Have PCS： Figure 3.2.4 Single cabinet space requirements...
  • Page 22 Figure 3.2.5 Multiple cabinet space requirements Step2 Determine locations of mounting hole Mounting slots in the bottom of the cabinet are as follows (Figure 3.2.6). Figure 3.2.6 Location of under-cabinet mounting slots Step3 Drill holes and install expansion tubes (1) Refer to Fig. 3.2.6 to mark the position of the base mounting holes to the cement...
  • Page 23 foundation, and then use impact drill to make the holes. The diameter of the hole should be 14mm and the depth should be 80mm. (2) Take the expansion bolts (5099000031331) 4pcs, use the rubber hammer to knock them into the four holes, and the expansion pipe should be all into the hole. (3) Remove the hexagonal nuts, spring washers and flat washers and place them aside to prepare for the installation of the cabinet.

  • Page 24: Inverter Installation

    Figure 3.2.8 Aligning Expansion Tube in Base Drop Equipment Step5 Fixed Cabinet Install and tighten the spring washers, flat washers and hexagonal nuts removed previously to complete cabinet fastening. 3.2.4 Inverter Installation Step1 Adjust the cabinet bracket (1) Refer to the figure below to loosen the four screws on the cabinet bracket and place them aside (Fig.
  • Page 25 Figure 3.2.9 (2) Adjust the cabinet bracket and the internal nut plate in the slide rail to suitable position against the bracket mounting holes supplied by inverter (Fig. 3.2.10). slide rail internal nut plate in the slide rail Figure 3.2.10 (3) Reinstall the screws removed previously back into the cabinet bracket to complete the fixing of the slide.
  • Page 26 the vertical position of the nutplates reasonably to avoid mounting the inverter too low or too high (Fig. 3.2.11,3.2.12). Figure 3.2.11 850mm-910mm Figure 3.2.12 Step2 Mount the PCS to cabinet bracket (1) Take the PCS mounting bracket and use 4pcs M8 (5007010037321) or M10 bolts...

  • Page 27: Cable Installation

    (5007010046191) to mount the PCS bracket to the cabinet bracket. Different bolt sizes are used to install different PCS brackets. When using M10 bolts, please use them together with M10 spring washers (5007020000991) and flat washers (5007030001251). (2) Hook up the inverter to the bracket and fasten the inverter according to the inverter's professional user's manual (Fig.

  • Page 28: Wiring Precautions

    Terminal Resistor Copper Bar Ground cable Positive cable Negative cable Communication cable Figure 3.3.1 Overview of cable connections of battery modules 3.3.2 Wiring Precautions Figure 3.3.2 Outdoor cabinet wiring schematic (1) The wiring schematic for the outdoor cabinet is shown above (Figure 3.3.2). When connecting electrical cables, the ground wire must be connected first in accordance with local regulations, and when removing the system, the ground wire should be disconnected last.

  • Page 29: 3Connect The Ground Wire

    (3) If take the underground alignment (especially for the use of multiple cabinets and machines), pay attention to the reference to Figure 3.2.3 in the cement foundation to reserve the alignment groove, the depth of the alignment groove should be less than 100mm (Figure 3.3.3). Above ground alignment Underground...
  • Page 30 connection, please connect the external ground wire properly according to local regulations. And then refer to the wiring guidance from the PCS side to see how to connect the ground wire to PCS. Step 3 Complete schematic of single/parallel cabinet ground connection (1) Single Cabinet Mode Figure 3.3.5 Single cabinet ground connection (2) Parallel Cabinet Mode...

  • Page 31: Connect Air Conditioner Power Supply Lines

    3.3.4 Connect air conditioner power supply lines Step1 Prepare the cable Air conditioning is powered by alternating current, and the recommended specification is 14AWG,2.5mm² . Tabel 3.3.1 Recommended specifications for air-conditioning power supply cable Model Wire Size Amount Cable(mm²) Air conditioner power 1pcs/phase, 14AWG supply cable...
  • Page 32 Threaded Rubber plug Rubber stopper Threaded base Figure 3.3.8 Internal structure of the routing hole ① ② ③ ④ ⑤ ⑥ ⑦ Figure 3.3.9 Threading method Figure Notes: ⑤ Attach the rubber stopper to the cable. If ① Remove - threaded cap; necessary, cut the edge of the rubber stopper ②...
  • Page 33 (3) Adjust the extension length of air conditioner power supply cable Please manually adjust the extension length of the air conditioning power supply line in the cabinet according to the situation. (4) Strip wire and install tube pre-insulated terminals The air conditioner power cable must be connected to the terminal block in three L/N/PE phases.

  • Page 34: Connect Power Cables

    Figure3.3.11 Terminal block structure Figure 3.3.12 Connection method of air conditioner power cable Table3.3.2 Connection positions of power cables with different colors Terminal type 1L/2L 1N/2N 1PE/2PE Cable color Blue Yellow 3.3.5 Connect Power cables Note: The power cables are mainly connected via copper rows. The structure of the power...
  • Page 35 cable is shown in the following figure (Fig. 3.3.13): side side OT Terminal 3AWG 6AWG Heat Shrink OT Terminal Tube Power Cable Structure Figure 3.3.13 接线指引： (1) Connects to PCS power cable Step1 Lead power cable through the bottom of the routing holes. Lead power line A side through the Bottom Routing Hole of Outdoor Cabinet, refer to Figure 3.3.9.
  • Page 36 Figure 3.3.15 Step3 Connect power cable to PCS The PCS connector crimping corresponds to the OT terminal on the B side. < A > Connect power cable to DEYE terminals The terminal interface of DEYE inverter is shown in the figure below (Fig. 3.3.16).During the wiring process, please connect the OT terminal on the B side of the positive power cable and the OT terminal on the B side of the negative power cable to the “Bat+”...
  • Page 37 Battery Power Connectors Figure 3.3.17 Note: If other inverters are used, please refer to the above approach as necessary. (2) Connect the parallel power cable (Optional) Tip: If you use single machine only, please skip this part. The power cable wiring method from cabinet to cabinet during parallel machine is as follows (by default, the cabinet close to the master cabinet is the No.1 slave cabinet): Step 1 Step 1 Lead the power cable through the master cabinet routing hole.
  • Page 38 Figure 3.3.19 Materials involved: Parallel positive power cable (5619100064711) Parallel negative power cable (5619100064721) Step 3 Connect the power cable A side to copper row of slave cabinet No.1 Adjust the threading length appropriately, and then use M6x14 bolts (5007010027261) to crimp the OT terminals of the power cable A side to internal copper rows of the No.1 slave cabinet, see Figure 3.3.15.
  • Page 39 (3) Schematic of single/parallel cabinet power wiring A. Single cabinet mode Figure 3.3.20 B. Parallel cabinet mode Figure 3.3.21...

  • Page 40: Connect Communication Cables

    Figure 3.3.22 3.3.6 Connect communication cables Tip: The connection of communication cables is mainly realized through the COM port. (1) Connect to PCS communication cable Step 1 Pull the communication cable through the bottom routing hole See Figure 3.3.9 for details on threading, recommended threading through the second alignment hole in the center (Figure 3.3.23).
  • Page 41 Figure 3.3.24 Step 3 Connect communication cable to inverter's BMS communication port. The location of the inverter BMS communication interface may vary depending on the brand. Please refer to the wiring guidance of inverter to complete this operation. (2) Connect the parallel communication cable (Optional) This section is only necessary when multiple cabinets are in parallel.
  • Page 42 Step 2 Lead communication cable through routing hole See Figure 3.3.9 for details of the threading method, and it is recommended to thread the communication line through the second alignment hole in the center (Figure 3.3.23). Step 3 Connect communication cable to COM2 port of No.1 slave cabinet. Step 4 Connect communication cable to COM1 port of master cabinet.

  • Page 43: Connect Lan/Wan Communication Cable (Optional)

    B. Parallel cabinet mode Figure 3.3.27 Figure 3.3.28 3.3.7 Connect LAN/WAN communication cable (optional) The wiring port of LAN/WAN communication cable is on the data box, and the location of the data box is shown in the following figure (Figure 3.3.29). Connecting the LAN port to PC, you can debug the equipment and network distribution locally;...

  • Page 44: Install The Protective Cover Plate

    Tip: The battery cabinet supports wireless network distribution as well, if it is connected wirelessly, please ignore the connection of WAN port, and connect the system through local PC’s Browser. PC Device Router （Optional） Figure 3.3.29 3.3.8 Install the protective cover plate Find the protective cover plate removed in 3.3.4-Step2 and the 3pcs M6x14 screws on it, and install them back in the same way as before.
  • Page 45 Screws Cable tie plate Figure 3.3.30 Step 2 Tie the cable harness Take a cable tie (5623000000051) and tie the harness to the tie plate to properly organize the harness.The structure of tie plate is shown in Figure3.3.31. Tie threading method Figure 3.3.31 Tie plate structure Step 3 Install the cover plate...
  • Page 46 Figure 3.3.32 ② Fasten the cover plate to cabinet Take the cable cover plate (5099010030131) and 6pcs M6x14 screws (5007010027261) to secure the cable cover plate to cabinet bottom (Figure 3.3.33). Figure 3.3.33...

  • Page 47: Install Enclosure Panels At The Cabinet Bottom

    ③ Reinstall the enclosure at the bottom of cover plate Figure 3.3.34 3.3.10 Install enclosure panels at the cabinet bottom Step 1 Install the front enclosure Take 1pcs 718mm enclosure plate and 4pcs M6x14 screws (5007010027261) to cover the space under the outdoor cabinet air conditioner. Step 2 Install the back enclosure Take 1pcs 718mm enclosure plate and 4pcs M6x14 screws (5007010027261) to cover the space at the back of the cabinet bottom.
  • Page 48 Figure 3.3.35...

  • Page 49: Trial Run Guidance

    4. Trial Run Guidance 4.1 Indicator Light Introduction Red Light Green Light Description Initialization state, Starting state, Stopping No light 1s/1 Flash state No light Light Running status Light No light Whole stack failure state 1s/1 Flash No light Single cluster failure status 4.2 Power Up and Down Guidance 4.2.1 Pre-power-up check (1) The equipment is firmly installed, the installation position is convenient for operation and...

  • Page 50: System Shutdown

    Step 3: After the cabinet door green light indicator is standing, press the inverter ON/OFF switch, the inverter LCD screen lights up to have inverter power on completed. Step 4: Place the inverter DC switch "ON" (Figure 4.2.3). Figure 4.2.3 4.2.3 System Shutdown Before powering down the battery system, make sure there is no load on the AC side of the inverter and that the circuit breaker between the battery system and the inverter is disconnected.
  • Page 51 Figure 4.2.5...

  • Page 52: Maintenance And Common Troubleshooting

    5. Maintenance and Common Troubleshooting 5.1 Daily Maintenance (1) It is recommended that the battery system needs to be recharged every 6 months from the factory. (2) When the device is not in use for a long time, it is necessary to discharge the battery to a level between 45% and 55% and disconnect the battery output to avoid emptying the battery.
  • Page 53 reducing the battery and its components. Internal malfunction Please contact the supplier. ① Modify the SOC lower limited value on Unable to Battery Discharge to the PCS side. charge or SOC protection level ② Charge the battery to restore it. discharge Stand it at room temperature for more than 3 Battery overheating...

  • Page 54: Transportation And Storage

    6. Transportation and Storage 6.1 Transportation Requirements Dangerous (1) Rough loading and unloading, severe vibration, impact, or compression are prohibited to prevent exposure to sunlight and rain; otherwise, it may cause battery short circuit, damage (leakage, rupture, etc.), fire or explosion, etc. Warning (1) Please ensure that the equipment is balanced during transportation to avoid falling.

  • Page 55: Storage Requirements

    and cables of the equipment. (2) When carrying heavy objects, special attention should be paid to workbenches, slopes, stairs, and other areas that are prone to slipping. When carrying heavy objects through the threshold, ensure that the width of the door is sufficient for the equipment to pass through, to prevent collisions or scratches on fingers.
  • Page 56 Notes (1) During storage, relevant certificates that meet the storage requirements of the product need to be saved, such as temperature and humidity log data, storage environment photos, and inspection reports. (2) Store in a clean and dry place and prevent erosion by dust and moisture. It is prohibited to suffer from rainwater or surface water erosion.

  • Page 57: Appendix

    Appendix Product Parameters Model Type CIESS 50 CIESS 55 CIESS 60 System Parameters Battery numbers 10pcs 11pcs 12pcs Rated voltage 512V 563.2V 614.4V Voltage range 448~576V 492.8-633.6V 537.6-691.2V Rated energy 50kWh 55kWh 60kWh Weight 720kg 765kg 807kg Dimensions 715*891*2140mm Expansion Supports up to 3 battery cabinets in parallel Protection class IP55...
  • Page 59 Shenzhen Sunwoda Energy Technology Co., Ltd. Sunwoda Industrial Park, No.18 Tangjia South Road, Guangming New District,Shenzhen, China www.sunwodaenergy.com...

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