LG Therma V, ZHBW518A0, HM513MR UXC0 Manual

LG Therma V, ZHBW518A0, HM513MR UXC0 Manual

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LG Therma V, ZHBW518A0, HM513MR UXC0 Manual

General Information

Model line up

Indoor Unit

Product Phase Chassis Model Name
Control Unit - - PHCSL0 [PHCSL0]

Outdoor Unit

Product Phase Chassis Capacity Index (kW) Model Name
Monobloc 3 UXC 51.0 ZHBW518A0 [HM513MR UXC0]

warningNote
*: Actual system capacity would be different accordance with combination of outdoor unit.

Control Unit

Specifications

Category Unit PHCSL0 [PHCSL0]
Major Minor
Classification Chassis - Accessory
Operation range(Leaving Water) Cooling (min. ~ max.) ℃(DB) 5 ~ 27
Heating (min. ~ max.) ℃(DB) 25 ~ 60(65*)
Domestic hot water (min. ~ max.) ℃(DB) 25 ~ 55(80*)
Power supply Case 1 V, Φ, Hz 220-240, 1, 50
Current Current (max.) A 0.6
Recommended circuit breaker(ELCB) - A 10
Connecting cable Power supply cable (H07RN-F) mm² × cores 0.75 x 3C
Communication cable (H07RN-F) mm² × cores 1.0 - 1.5 x 2C
Dimensions Net (W x H x D) mm 420 x 490 x 141
Shipping (W x H x D) mm 466 x 580 x 184
Weight Net kg 6.8
Shipping kg 9.2
Exterior Color of chassis - Essence White
RAL Code of chassis - RAL 9003

warning Note

  1. Due to our policy of innovation some specifications may be changed without notification.
  2. Wiring cable size must comply with the applicable local and national codes. And "Electric characteristics" chapter should be considered for electrical work and design. Especially the power cable and circuit breaker should be selected in accordance with that.
  3. * The leaving water temperature of 65℃ is possible only when a backup heater is installed. DHW 55~80°C Operating is available only when the booster heater is operating.

List of functions

Control Unit - List of functions

warning Note

  1. O: Applied,
    X: Not applied
    Accessory: Ordered and purchased separately the accessory package referring to the model name provided and install at field. Accessory line-ups varies by region, so check your local catalogue or local sales material.
  2. Solar thermal system requires the 3rd party accessory, PT-1000 sensor. (field supply)

Accessory Compatibility List

Control Unit - Accessory Compatibility List

warning Note

  1. O: Possible,
    X: Impossible,
    -: Not applicable, Embedded: Included with product.
  2. Some advanced functions controlled by individual controller cannot be operated.
  3. If there is a difference in development time between the product and the remote controller, some functions cannot be operated.
  4. Meter interface cannot be connected at the same time with 3rd-party controller.
  5. *: It includes double-sensor for solar tank. The collector sensor (PT1000) needs to be supplied locally.
  6. If you need more detail, please refer to the control (BECON) PDB or the manual of product. (http://partner.lge.com > Select Your Region: Home> Doc.Library> Product > Control(BECON)).

Dimensions

PHCSL0 [PHCSL0]
Control Unit - Dimensions - PHCSL0 [PHCSL0]

Wiring Diagram

PHCSL0 [PHCSL0]
Control Unit - Wiring Diagram - PHCSL0 [PHCSL0]

Product Data

Specifications

3Φ Models
Product Data - Specifications - 3Φ Models - Part 1
Product Data - Specifications - 3Φ Models - Part 2

warning Note

  1. Due to our policy of innovation, some specifications may be changed without notification.
  2. Wiring cable size must comply with the applicable local and national codes. And "Electric characteristics" chapter should be considered for electrical work and design. Especially the power cable and circuit breaker should be selected in accordance with that.
  3. Sound power level is measured in accordance with EN 12102-1 and ISO 9614.
    • Rated: This mode is measured on the rated condition in the semi-anechoic rooms. Therefore, these values may vary depending on operation conditions.
    • Daytime max: This mode is measured based on max. fan RPM and max. compressor Hz. that can be reached under outdoor air temperature 2°C.
    • Low noise: This mode lowers noise by limiting the compressor Hz. and fan RPM, and thus the performance may be limited.
  4. Performances are accordance with EN14511 and reflect ErP testing conditions. The values indicated above are the declared values at rated conditions acc. ErP regulation. For max. capacities, please refer to Performance Data.
  5. This product contains Fluorinated greenhouse gases.
  6. SCOP is in accordance with EN14825.
  7. Rated running currents are based on the declared values under the following conditions.
    • Heating: Outdoor Temp. 7°CDB / 6°CWB, Leaving Water Temp. 35℃
    • Cooling: Outdoor Temp. 35°C(DB) / 24°C(WB), Leaving Water Temp. 7°C
  8. All installation sites must be equipped with an earth leakage circuit breaker (ELCB).
  9. * The leaving water temperature of 65℃ is possible only when a backup heater is installed. DHW 55~80°C Operating is available only when the booster heater is operating.

List of functions

Category Functions ZHBW518A0 [HM513M UXC0]
Reliability Defrost / Deicing O
High pressure switch O
Low pressure switch X
Phase protection O
Restart delay (3-minutes) O
Self diagnosis O
Soft start O
Convenience Test function X
Low Noise Operation O
Wiring Error Check X
Peak Control O
Mode Lock X
Forced Cooling Operation (Outdoor Unit) X
Base Pan Heater O
SLC(Smart Load Control) X
Network function Network solution(LGAP) O

warning Note

  1. O: Applied,
    X: Not applied

Accessory Compatibility List

Category Product Remark ZHBW518A0 [HM513MR UXC0]
Central Controller AC EZ PQCSZ250S0 AC EZ X
AC Ez Touch PACEZA000 AC Ez Touch X
AC Smart PACS5A000 AC Smart 5 X
ACP PACP5A000 ACP 5 X
AC Manager ** PACM5A000 AC Manager 5 X
Gateway IDU PI485 PHNFP14A0 Without case X
PSNFP14A0 With case X
ODU PI485 PP485A00T PI 485 Gateway X
PMNFP14A1 PI 485 Gateway (Produced before 1st of Sep. of 2021) X
BACnet PQNFB17C0 ACP BACnet X
Lonworks PLNWKB000 ACP Lonworks X
Modbus PMBUSB00A - X
Cloud Gateway PWFMDB200 Cloud (ThinQ, BECON) X
ETC PDI PPWRDB000 PDI Standard X
PQNUD1S40 PDI Premium X
ACS IO Module PEXPMB000 - X

warning Note

  1. O: Possible,
    X: Impossible,
    -: Not applicable
  2. **: ACP or AC Smart is needed.
  3. If you need more detail, please refer to the manual of product.
    (http://partner.lge.com > Select Your Region: Home> Doc.Library> Product > Control(BECON))

Dimensions

ZHBW518A0 [HM513MR UXC0]
Data - Dimensions - ZHBW518A0 [HM513MR UXC0]

Wiring Diagram

ZHBW518A0 [HM513MR UXC0]
Wiring Diagram - ZHBW518A0 [HM513MR UXC0]

Field Wiring
Product Data - Wiring Diagram - Field Wiring

No. Name No. Name
1 Control unit 8 Power supply DHW boost heater *
2 Outdoor unit 9 DHW tank kit *
3 Communication cable 10 Circuit breaker for DHW boost heater *
4 Remote controller 11 DHW boost heater *
5 Power supply outdoor unit

* Optional
ELCB: Earth-leakage circuit breaker

CB: Circuit breaker

6 Power supply indoor unit
7 DHW tank *

warning Note

  1. Voltage supplied to the unit terminals should be within the minimum and maximum range.
  2. Maximum allowable voltage unbalance between phase is 2%.
  3. All installation sites must be equipped with an earth leakage circuit breaker (ELCB).

Piping Diagram

ZHBW518A0 [HM513MR UXC0]

Piping Diagram - ZHBW518A0 [HM513MR UXC0]

Category Symbol Meaning
Refrigerant side S1 Outdoor air temp. sensor
S2 Left HEX temp. sensor
S3 Right HEX temp. sensor
S4 IHEX in temp. sensor
S5 IHEX out temp. sensor
S6 Liquid temp. sensor
S7 Suction temp. sensor
S8 Discharge temp. sensor
S9 Oil sensor
LP Low pressure sensor
HP High pressure sensor
Water side LWT Leaving water temp. sensor
EWT Entering water temp. sensor

Capacity Tables

Heating Operation

Maximum Capacity (Include defrost effect)

  • ZHBW518A0 [HM513MR UXC0]
    Capacity - Heating Operation - Maximum Capacity

warning Note

  1. DB: Dry bulb temperature(℃),
    LWT: Leaving water temperature(℃),
    LPM: Liter per minute ( ℓ /min)
  2. TC: Total capacity(kW), EER: Energy efficiency ratio(kW/kW),
    COP: Coefficient of performance (kW/kW)
  3. Direct interpolation is permissible. Do not extrapolate.
  4. Measuring procedure follows EN14511.
    • Rated values are based on standard conditions, and it can be found on specifications.
    • Above table values may not be matched according to installation condition. Except for rated value, the performance is not guaranteed.
    • In accordance with the test standard(or nations), the results may vary.
  5. The Shaded areas are not guaranteed continuous operation.

Cooling Operation

Maximum Capacity

  • ZHBW518A0 [HM513MR UXC0]
    Capacity - Cooling Operation - Maximum Capacity

warning Note

  1. DB: Dry bulb temperature(℃),
    LWT: Leaving water temperature(℃),
    LPM: Liter per minute ( ℓ /min)
  2. TC: Total capacity(kW),
    EER: Energy efficiency ratio(kW/kW),
    COP: Coefficient of performance (kW/kW)
  3. Direct interpolation is permissible. Do not extrapolate.
  4. Measuring procedure follows EN14511.
    • Rated values are based on standard conditions, and it can be found on specifications.
    • Above table values may not be matched according to installation condition. Except for rated value, the performance is not guaranteed.
    • In accordance with the test standard(or nations), the results may vary.
  5. The Shaded areas are not guaranteed continuous operation.

Operation Limits

Heating

ZHBW518A0 [HM513MR UXC0]
Limits - Heating - ZHBW518A0 [HM513MR UXC0]

warning Note

  • DHW operation without electric heater: max. 55°C
  • DHW operation with electric heater: max. 80°C

Cooling

■ ZHBW518A0 [HM513MR UXC0]
Limits - Cooling - ZHBW518A0 [HM513MR UXC0]

Sound levels

Sound Power Level

  • ZHBW518A0 [HM513MR UXC0]
    Sound Power Level - ZHBW518A0 [HM513MR UXC0]
Model Heating / Cooling [dB(A)]
Outdoor Unit Indoor Unit Rated Low Noise Daytime Max
ZHBW518A0 [HM513MR UXC0] PHCSL0 [PHCSL0] 82.0 / 86.0 75.0 / 75.0 89.0 / 89.0

warning Note

  1. Data is valid at diffuse field condition.
  2. Reference acoustic intensity 0dB = 10E-6μW/m2
  3. Sound power level is measured on the rated condition in the reverberation rooms. Refer to the Model Specifications for nominal conditions(Power source and Ambient temperature, etc)
  4. Sound levels can be increased in accordance with installation and operating conditions.
  5. Sound level will vary depending on a range of factors such as the construction (acoustic absorption coefficient) of particular installed place in which the equipment in installed.
  6. Sound power level is measured in accordance with EN 12102-1 and ISO 9614.
    • Rated: This mode is measured on the rated condition in the semi-anechoic rooms. Therefore, these values may vary depending on operation conditions.
    • Daytime max: This mode is measured based on max. fan RPM and max. compressor Hz. that can be reached under outdoor air temperature 2°C.
    • Low noise: This mode lowers noise by limiting the compressor Hz. and fan RPM, and thus the performance may be limited.

Hydraulic Performance

  • Pressure Drop
    Product Data - Hydraulic Performance - Pressure Drop

Installation of Outdoor Unit

Information of Refrigerant

Refrigerant R32

  • The refrigerant R32 has a lower GWP (Global Warming Potential) value, and higher efficiency than R410A.
  • The Ozone Depletion Potential (ODP) of R32 is 0, and Global Warming Potential(GWP) is 675.
  • Refrigerant piping consists of copper/steel pipes, joints, and other fittings. All components must be selected and installed in conformity with the standards pertaining to the Refrigeration Safety Regulation.
  • Same piping as for R410A can be used.

  • This product contains fluorinated greenhouse gases (Refrigerant type: R32). DO NOT LEAK refrigerant gases into the atmosphere.
  • The refrigerant R32 is a Slightly Flammable gas. It does not leak normally. If the refrigerant leaks in the installed place and is in contact with a flaming source, it may cause fire, or a harmful gas.
  • If there is some leak, turn off any combustion devices, ventilate the installed place, and contact the dealer from which you purchased the unit. Do not use the unit until the refrigerant leaked is repaired.
  • Only use R32 as refrigerant. Other substances may cause explosions and accidents.

  • The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure.
  • Any unapproved pipe must not be used.
  • Do not heat pipes more than necessary to prevent them from softening.

Selection of the best Location

Select space for installing outdoor unit, which will meet the following conditions:

  • No direct thermal radiation from other heat sources
  • No possibility of annoying neighbors due to noise of unit
  • No exposition to strong wind
  • With strength which bears weight of unit
  • Note that drain flows out of unit when heating
  • Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and leakage of combustible gas is expected.
  • Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.
  • Do not use unit under any special environment where oil, steam and sulfuric gas exist.
  • It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit.
  • If installation site is area of heavy snowfall, then the following directions should be observed.
    • Make the foundation as high as possible.
    • Fit a snow protection hood.
  • Select installation location considering following conditions to avoid bad condition when additionally performing defrost operation.
    1. Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of installing the product at a place with a high humidity in winter (near beach, coast, lake, etc). (Ex) Rooftop where sunshine always shines.
    2. Performance of heating will be reduced and pre-heat time of the indoor unit may be lengthened in case of installing the outdoor unit in winter at following location:
      1. Shade position with a narrow space
      2. Location with much moisture in neighboring floor.
      3. Location with much humidity around.
      4. Location where liquid gathers since the floor is not even.

Best Location

  • During the installation of the unit, consider service, inlet, and outlet and acquire the minimum space as shown in the figures below. Side space should be more than 49mm for operating of Auto Dust Removal mode.

Selection of the best Location - Part 1
Selection of the best Location - Part 2

  • Seasonal wind and cautions in winter
    • Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.
    • Get ready for seasonal wind or snow in winter even in other areas.
    • Install a suction and discharge duct not to let in snow or rain.
    • Install the outdoor unit in such a way that it should not come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.
    • The raised support platform must be high enough to allow the unit to remain above possible snow drifts, and must be higher than the maximum anticipated snowfall for the location.
    • Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm(3-15/16inch), always remove snow for operation.

  1. Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.

Lifting Method

Selection of the best Location - Lifting Method

  • When carrying the suspended, unit pass the ropes under the unit and use the two suspension points each at the front and rear.
  • Always lift the unit with ropes attached at four points so that impact is not applied to the unit.
  • Attach the ropes to the unit at an angle of 40° or less.


Be very careful while carrying the product.

  • Do not have only one person carry product if it is more than 20 kg.
  • PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous.
  • Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.
  • Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death.
  • When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall.
  • Use 2 belts of at least 8 m long.
  • Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.
  • Hoist the unit making sure it is being lifted at its center of gravity.

Foundation for Installation

Installation of Outdoor Unit - Foundation for Installation

  • Install at places where it can endure the weight and vibration/noise of the outdoor unit.
  • The outdoor unit support block at the bottom shall have width of at least 100mm under the units legs before being fixed.
  • The outdoor unit support block hold have minimum height of 200mm.
  • Anchor bolts must be inserted at least 75mm.

The location of the Anchor bolts

Installation - The location of the Anchor bolts

Chassis A (mm) B (mm) C (mm)
UXC 1,640 1,438 1,056

Foundation for Installation

  • Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.
  • Use the H-beam support as a base support
  • Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200mm)

Installation of Outdoor Unit - Foundation for Installation

  • A : The corner part must be fixed firmly. Otherwise, the support for the installation may be bent.
  • B : Get and use M10 Anchor bolt.
  • C: Put Cushion Pad between the outdoor unit and ground support for the vibration protection in wide area.
  • D: Space for pipes and wiring (Pipes and wrings for bottom side)
  • E : H-beam support
  • F: Concrete support

  • Install where it can sufficiently support the weight of the outdoor unit.
    If the support strength is not enough, the outdoor unit may drop and hurt people.
  • Install where the outdoor unit may not fall in strong wind or earthquake.
    If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.
  • Please take extra cautions on the supporting strength of the ground, liquid outlet treatment(treatment of the liquid flowing out of the outdoor unit in operation), and the passages of the pipe and wiring, when making the ground support.
  • Do not use tube or pipe for liquid outlet in the Base pan. Use drainage instead for liquid outlet. The tube or pipe may freeze and the liquid may not be drained.

  • Be sure to remove the MDF(wood support) of the bottom side of the outdoor unit Base Pan before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.
  • Be sure to remove the MDF(wood support) of the bottom side of the outdoor unit before welding. Not removing MDF causes hazard of fire during welding.

Water Control

Water quality

Water quality should be complied with EN 98/83 EC Directives.

  • If the product is installed at existing hydraulic water loop, it is important to clean hydraulic pipes to remove sludge and scale.
  • Installing sludge strainer in the water loop is very important to prevent performance degrade.
  • Chemical treatment to prevent rust should be performed by installer.
  • It is strongly recommended to install an additional filter on the heating water circuit. Especially to remove metallic particles from the heating piping, it is advised to use a magnetic or cyclone filter, which can remove small particles. Small particles may damage the unit and will NOT be removed by the standard filter of the heat pump system.
  • Water quality check should be implemented before completing the installation of system.

Detailed guide can be found in the table as below.

Installation of Outdoor Unit - Water Control - quality

Frost protection

In areas of the country where entering water temperatures drop below 0°C, the water pipe must be protected by using an approved antifreeze solution. Consult your AWHP unit supplier for locally approved solutions in your area. Calculate the approximate volume of water in the system. And add six liters to this total volume to allow for the water contained in AWHP unit.

Antifreeze type Antifreeze mixing ratio (by volume)
0°C -5°C -10°C -15°C -20°C -25°C
Methanol 0% 6% 12% 16% 24% 30%
Ethylene glycol 0% 12% 20% 30% - -
Propylene glycol 0% 17% 25% 33% - -

If you use frost protection function, change DIP switch setting and input the temperature condition in Installation mode of remote controller. Refer to 'CONFIGURATION > DIP Switch Setting > DIP Switch Information > Option Switch 3' and 'INSTALLER SETTING > Antifreezing Temperature'.

  • Use only one of the above antifreeze.
  • If a antifreeze is used, pressure drop and capability degradation of the system can be occurred.
  • If one of antifreezes is used, corrosion can be occurred. So please add corrosion inhibitor.
  • Please check the concentration of the antifreeze periodically to keep same concentration.
  • When the antifreeze is used (for installation or operation), take care to ensure that antifreeze must not be touched.
  • Ensure to respect all laws and norms of your country about antifreeze usage.

Capacity correction factor by antifreeze

Antifreeze Type Item Antifreeze % by wt
10% 20% 30% 40% 50%
Methanol Cooling 0.998 0.997 0.995 0.993 0.992
Heating 0.995 0.990 0.985 0.979 0.974
Pressure Drop 1.023 1.057 1.091 1.122 1.160
Ethylene glycol Cooling 0.996 0.991 0.987 0.983 0.979
Heating 0.993 0.985 0.977 0.969 0.961
Pressure Drop 1.024 1.068 1.124 1.188 1.263
Propylene glycol Cooling 0.993 0.987 0.980 0.974 0.968
Heating 0.966 0.973 0.960 0.948 0.935
Pressure Drop 1.040 1.098 1.174 1.273 1.405
  • Correction factor of cooling capacity
    Capacity - correction factor by antifreeze - cooling capacity
  • Correction factor of heating capacity
    Capacity - correction factor by antifreeze - heating capacity

Water Piping System

Water piping and water circuit connection

Followings should be considered before beginning water circuit connection

  • Service space should be secured.
  • Water pipes and connections should be cleaned using water.
  • Space for installing external water pump should be provided if internal water pump capacity is not enough for installation field.
  • Never connect electric power while proceeding water charging.
  1. Definition of terms are as follow:
    • Water piping: Installing pipes where water is flowing inside the pipe.
    • Water circuit connecting: Making connection between the unit and water pipes or between pipes and pipes.
  2. While installing water pipes, followings should be considered:
    • While inserting or putting water pipes, close the end of the pipe with pipe cap to avoid dust entering.
    • When cutting or welding the pipe, always be careful that inner section of the pipe should not be defective. For example, no weldments or no burrs are found inside the pipe.
    • Drain piping should be provided in case of water discharge by the operation of the safety valve. This situation can be happened when the internal pressure is over 10 bar and water inside the unit will be discharged to drain hose.
  3. While connecting water pipes, followings should be considered:
    • Pipe fittings (e.g. L-shape elbow, T-shape tee, diameter reducer, etc) should be tightened strongly to be free from water leakage.
    • Connected sections should be leakage-proof treatment by applying teflon tape, rubber bushing, sealant solution, etc.
    • Appropriate tools and tooling methods should be applied to prevent mechanical breakage of the connections.
    • Operation time of flow control valve(e.g. 3way valve or 2way valve) should be less than 90 seconds.
    • Drain hose should be connected with drain piping.

Water condensation on the floor

If underfloor cooling is performed, it is very important to keep leaving water temperature higher than 16 ℃. Otherwise, dew condensation can occur on the floor. If floor is in humid environment, do not set leaving water temperature below 18°C.

While cooling operation, condensed dew can drop down to the bottom of the unit. The condensing water must be sufficiently drained from the unit and dissipated frost-free.

Water condensation on the radiator

While cooling operation, cold water may not flow to the radiator. If cold water enters to the radiator, dew generation on the surface of the radiator can be occurred. Use 2way-valve to block circuits from cooling operation.

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Documents / Resources

References

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