Hyundai HX225 S Service Manual
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Hyundai HX225 S Service Manual

Hyundai HX225 S Service Manual

Crawler excavator
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HX225 S, HX225 SL
CRAWLER EXCAVATOR
SERVICE MANUAL

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Summary of Contents for Hyundai HX225 S

  • Page 1 HX225 S, HX225 SL CRAWLER EXCAVATOR SERVICE MANUAL...

  • Page 2: Structure And Function

    Table of Content FOREWORD GENERAL 1. SAFETY 2. SPECIFICATIONS STRUCTURE AND FUNCTION 1. PUMP DEVICE 2. MAIN CONTROL VALVE 3. SWING DEVICE (TYPE 1, 2) 4. TRAVEL DEVICE (TYPE 1, 2) 5. RCV LEVER 6. RCV PEDAL HYDRAULIC SYSTEM 1. HYDRAULIC CIRCUIT 2.

  • Page 3: Troubleshooting

    15. MONITORING SYSTEM 16. FUEL WARMER SYSTEM TROUBLESHOOTING 1. BEFORE TROUBLESHOOTING 2. HYDRAULIC AND MECHANICAL SYSTEM 3. ELECTRICAL SYSTEM 4. MECHATRONICS SYSTEM MAINTENANCE STANDARD 1. OPERATIONAL PERFORMANCE TEST 2. MAJOR COMPONENT 3. TRACK AND WORK EQUIPMENT DISASSEMBLY AND ASSEMBLY 1. PRECAUTIONS 2.
  • Page 4 The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information. Find manuals at https://best-manuals.com...
  • Page 5 Revised edition mark (①②③…) Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.

  • Page 6: Conversion Table

    3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Method of using the Conversion Table to convert from millimeters to inches Convert 55mm into inches.
  • Page 7 Millimeters to inches Millimeters to inches 1mm = 0.03937in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260 1.299 1.339...
  • Page 8 Liter to U.S. Gallon Liter to U.S. Gallon 1ℓ = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189...
  • Page 9 kgf·m to to lbf lbf·ft ft 1kgf·m = 7.233lbf·ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2 231.5 238.7 245.9 253.2...
  • Page 10 kgf/cm kgf/cm to to lbf/in lbf/in 1kgf / cm = 14.2233lbf / in 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5 426.7...
  • Page 11 TEMPERATURE TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.

  • Page 12: Section 1 General

    SECTION 1 GENERAL Group 1 Safety Hints -------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ----------------------------------------------------------------------------------------------------- 1-10...
  • Page 13 SECTION 1 GENERAL GROUP 1 SAFETY FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job. 13031GE01 WARN OTHERS OF SERVICE WORK Unexpected machine movement can cause serious injury.

  • Page 14: Prepare For Emergencies

    PREPARE FOR EMERGENCIES PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;...

  • Page 15: Move And Operate Machine Safely

    KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.

  • Page 16: Support Machine Properly

    SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must wor k on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load.

  • Page 17: Beware Of Exhaust Fumes

    BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.

  • Page 18: Avoid High Pressure Fluids

    SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

  • Page 19: Prevent Battery Explosions

    AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.

  • Page 20: Prevent Acid Burns

    PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3.

  • Page 21: Replace Safety Signs

    DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

  • Page 22: Major Component

    GROUP 2 SPECIFICATIONS GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT Tool box Fuel tank Hydraulic tank Main pump Engine Charge air cooler Radiator Oil cooler Tooth Bucket Turning joint Swing motor Main control valve Counterweight Arm cylinder Boom Boom cylinder Handrail Swing...

  • Page 23: Specifications

    2. SPECIFICATIONS 2. SPECIFICATIONS 1) 1) HX225S L HX225S L ·5.68 m (18' 8") BOOM and 2.92 m (9' 7") ARM I(I') B(L) 225S2SP02 Description Unit Specification Operating weight kg (lb) 22070 (48660) Bucket capacity (SAE heaped), standard 0.92 (1.20) Overall length 9530 (31' 3") Overall width, with 600mm shoe...
  • Page 24 2) 2) HX225S L 225S L LONG REACH LONG REACH ·8.2 m (26' 11") BOOM and 6.3 m (20' 8") ARM I(I') B(L) 220S2SP03 Description Unit Specification Operating weight kg (lb) 24830 (54740) Bucket capacity (SAE heaped), standard 0.52 (0.68) Overall length 12030 (39' 6") Overall width, with 800 mm shoe...
  • Page 25 3) 3) HX225S L 225S L HIGH WALKER HIGH WALKER ·5.68 m (18' 8") BOOM and 2.92 m (9' 7") ARM I(I') B(L) 220S2SP04 Description Unit Specification Operating weight kg (lb) 24300 (53570) Bucket capacity (SAE heaped), standard 0.92 (1.20) Overall length 9470 ( 31' 1") Overall width, with 600 mm shoe...

  • Page 26: Working Range

    3. WORKING RANGE 3. WORKING RANGE 1) 1) HX225S L HX225S L ·5.68 m (18' 8") BOOM 220S2SP05 Description 2.0 m (6' 7") Arm 2.40 m (7' 10") Arm 2.92 m (9' 7") Arm 3.90 m (12' 10") Arm Max digging reach 9140 mm (30' 0") 9500 mm...
  • Page 27 2) 2) HX225S L LONG REACH HX225S L LONG REACH ·8.2 m (26' 11") BOOM 220S2SP06 Description 6.3 m (20' 8") Arm Max digging reach 15220 (50' 0") Max digging reach on ground 15120 (49' 7") Max digging depth 11760 (38' 7") Max digging depth (8 ft level) 11650 (38' 3") Max vertical wall digging depth...
  • Page 28 3) 3) HX225S L HIGH WALKER HX225S L HIGH WALKER ·5.68 m (18' 8") BOOM 220S2SP07 Description 2.0 m (6' 7") Arm 2.40 m (7' 10") Arm 2.92 m (9' 7") Arm 3.90 m (12'10") Arm Max digging reach 10910 mm (35'10") 9140 mm (30' 0")
  • Page 29 4. WEIGHT 4. WEIGHT 1) 1) HX225S L HX225S L HX225S L Item Upperstructure assembly 9650 21270 Main frame weld assembly 1880 4140 Engine assembly Main pump assembly Main control valve assembly Swing motor assembly Hydraulic oil and fuel tank assembly 1058 Counterweight 3800...
  • Page 30 HX225S L HX225S L LONG REACH LONG REACH HX225S L LONG REACH Item Upperstructure assembly 11150 24852 Main frame weld assembly 1880 4140 Engine assembly Main pump assembly Main control valve assembly Swing motor assembly Hydraulic oil and fuel tank assembly 1058 Counterweight 5300...
  • Page 31 HX225S L HX225S L HIGH WALKER HIGH WALKER HX225S L HIGH WALKER Item Upperstructure assembly 9686 21354 Main frame weld assembly 1950 4300 Engine assembly Main pump assembly Main control valve assembly Swing motor assembly Hydraulic oil and fuel tank assembly 1058 Counterweight 3800...

  • Page 32: Lifting Capacities

    The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
  • Page 33 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX225S L Mono 5680 2400 3800 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
  • Page 34 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX225S L Mono 5680 2920 3800 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
  • Page 35 The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
  • Page 36 The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
  • Page 37 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX225S L Mono 5680 2400 3800 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
  • Page 38 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX225S L Mono 5680 2920 3800 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
  • Page 39 Unit : mm Boom Boom Counterweight Shoe Dozer Outrigger Model Type Length Length Weight (kg) Width Front Rear Front Rear HX225S L Mono 5680 3900 3800 · · : Rating over-front : Rating over-side or 360 degree Lift-point radius (B) At max.
  • Page 40 Select an optimum combination according to the working conditions and the type of work that is being done. being done. Consult your Hyundai dealer for information on selecting the correct boom Consult your Hyundai dealer for information on selecting the correct boom-arm arm-bucket bucket combination.
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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Hx225 sl

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