Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Hyundai HX210 S
Summary of Contents for Hyundai HX210 S
- Page 1 HX210 S, HX220 S CRAWLER EXCAVATOR SERVICE MANUAL...
- Page 2 Table of Content FOREWORD 1. Structure 2. How To Read The Service Manual 3. Conversion Table SECTION 1 GENERAL Group 1 Safety Group 2 Specifications SECTION 2 STRUCTURE AND FUNCTION Group 1 Pump Device 3. Function Group 3 Swing Device (type 1 & 2) Group 4 Travel Device (type 1, 2) Group 5 Rcv Lever Group 6 Rcv Pedal...
- Page 3 SECTION 6 TROUBLESHOOTING Group 1 Before Troubleshooting Group 2 Hydraulic And Mechanical System Group 3 Electrical System Group 4 Mechatronics System SECTION 7 MAINTENANCE STANDARD Group 1 Operational Performance Test Group 2 Major Component Group 3 Track And Work Equipment SECTION 8 DISASSEMBLY AND ASSEMBLY Group 1 Precautions Group 2 Tightening Torque...
- Page 4 The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information. Find manuals at https://best-manuals.com...
- Page 5 Revised edition mark( Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.
- Page 6 3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Method of using the Conversion Table to convert from millimeters to inches Convert 55mm into inches.
- Page 7 Millimeters to inches 1mm = 0.03937in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457...
- Page 8 Liter to U.S. Gallon = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189 8.454 8.718 8.982 9.246 9.510...
- Page 9 kgf m to lbf ft 1kgf m = 7.233lbf ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2 231.5 238.7 245.9...
- Page 10 kgf/cm 2 to lbf/in 2 1kgf / cm 2 = 14.2233lbf / in 2 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5...
- Page 11 TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.
- Page 12 SECTION 1 GENERAL Group 1 Safety Hints ---------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ------------------------------------------------------------------------------------------------- 1-10...
- Page 13 SECTION 1 GENERAL GROUP 1 SAFETY FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job. 13031GE01 WARN OTHERS OF SERVICE WORK Unexpected machine movement can cause serious injury.
- Page 14 PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance ser vice, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;...
- Page 15 KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.
- Page 16 SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must wor k on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load.
- Page 17 BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.
- Page 18 SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
- Page 19 AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
- Page 20 PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3.
- Page 21 DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
- Page 22 SPECIFICATIONS GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT Tool box Fuel tank Hydraulic tank Main pump Engine Charge air cooler Radiator Tooth Bucket Turning joint Swing motor Main control valve Oil cooler Arm cylinder Boom Boom cylinder Precleaner Counterweight Swing bearing Bucket cylinder Connecting link Idler...
- Page 23 2. SPECIFICATIONS 2. SPECIFICATIONS 1) 1) HX210S, MONO BOOM HX210S, MONO BOOM I(I') B(L) 210S2SP02A Unit Specifi cation Boom 5.68 (18' 8") Description m (ft-in) 2.92 (9' 7") 2.00 (6' 7") 2.40 (7' 10") mm (in) Shoe 600 (24) Operating weight kg (lb) 20830 (45920) 20670 (45570)
- Page 24 2) 2) HX220S, MONO BOOM HX220S, MONO BOOM I(I') B(L) 210S2SP03 Unit Specifi cation Boom 5.68 (20' 6") Description m (ft-in) 2.92 (9' 7") 2.00 (6' 7") 2.40 (7' 10") mm (in) Shoe 600 (24) Operating weight kg (lb) 21260 (46870) 21100 (46520) 21160 (46650) Bucket capacity (SAE heaped), standard...
- Page 25 HX220S LR I(I') B(L) 210S2SP10 Unit Specifi cation Boom 8.2 (26' 11") Description m (ft-in) 6.30 (20' 8") mm (in) Shoe 800 (32) Operating weight kg (lb) 24390 (53770) Bucket capacity (SAE heaped), standard m³ (yd³) 0.52 (0.68) Overall length 12030 ( 39' 6") Overall width 3190 ( 10' 6")
- Page 26 3. WORKING RANGE AND DIGGING FORCE HX210S, MONO BOOM 210S2SP04A Boom 5.68 (18' 8") Description m (ft-in) 2.92 (9' 7") 2.00 (6' 7") 2.40 (7' 10") Max digging reach 9,980 ( 32' 9") 9,140 ( 30' 0") 9,500 ( 31' 2") Max digging reach on ground 9,820 ( 32' 3") 8,960 ( 29' 5")
- Page 27 HX220S, MONO BOOM 210S2SP04A Boom 5.68 (20' 6") Description m (ft-in) 2.92 (9' 7") 2.00 (6' 7") 2.40 (7' 10") Max digging reach 9,980 ( 32' 9") 9,140 ( 30' 0") 9,500 ( 31' 2") Max digging reach on ground 9,820 ( 32' 3") 8,960 ( 29' 5") 9,330 ( 30' 7")
- Page 28 HX220S LR 210S2SP11 Boom 8.2 (26' 11") Description m (ft-in) 6.30 (20' 8") Max digging reach 15220 ( 49' 11") Max digging reach on ground 15120 ( 49' 7") Max digging depth 11760 ( 38' 7") Max digging depth (8 ft level) 11650 ( 38' 3") mm (ft-in) Max vertical wall digging depth...
- Page 29 4. WEIGHT HX210S, HX220S HX210S HX220S Item 8950 19730 Upperstructure assembly 2600 5730 Main frame weld assembly Engine assembly Main pump assembly Main control valve assembly Swing motor assembly Hydraulic oil tank assembly Fuel tank assembly 3600 7940 Counterweight Cab assembly 8060 17770 8700...
- Page 30 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
- Page 31 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
- Page 32 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
- Page 33 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
- Page 34 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
- Page 35 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
- Page 36 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult your Hyundai dealer regarding the lifting capacities for specific work tools and attachments. Failure to comply to the rated load can cause possible personal injury or property damage.
- Page 37 Work tools and ground conditions have effects on machine performance. Select an optimum combination according to the working conditions and the type of work that is being done. Consult your Hyundai dealer for information on selecting the correct boom arm bucket combination. 1-19...
- Page 38 Work tools and ground conditions have effects on machine performance. Select an optimum combination according to the working conditions and the type of work that is being done. Consult your Hyundai dealer for information on selecting the correct boom arm bucket combination. 1-19-1...
- Page 39 Work tools and ground conditions have effects on machine performance. Select an optimum combination according to the working conditions and the type of work that is being done. Consult your Hyundai dealer for information on selecting the correct boom arm bucket combination. 1-19-2...
- Page 40 Work tools and ground conditions have effects on machine performance. Select an optimum combination according to the working conditions and the type of work that is being done. Consult your Hyundai dealer for information on selecting the correct boom arm bucket combination. 1-19-3...
- Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...