Positive/negative pressure water temperature controller with tw-1 or tw-2 microprocessor (120 pages)
Summary of Contents for Conair Selectronic 6-24
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Selectronic 6 Controls User Guide SEL 6-24 and SEL 6-120 Models Installation Maintenance Operation Troubleshooting Conair Instant Access One Conair Drive Parts and Service Pittsburgh, PA 15202 (800) 458-1960 Phone: (412) 312-6000 (814) 437-6861 Fax: (412)-312-6320 www.conairnet.com UGC008/0502...
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UGC008/0502: Serial number(s): Model number(s): DISCLAIMER: The Conair Group, Inc., shall not be liable for errors contained in this User Guide or for incidental, consequential dam- ages in connection with the furnishing, performance or use of this information. Conair makes no warranty of any kind with regard to this information, including, but not limited to the implied warranties of merchantability and fitness for a particular purpose.
....1-1 NTRODUCTION ABLE OF Purpose of the User Guide ......1-2 ONTENTS How the guide is organized .
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ABLE OF NPUT UMPER ETTINGS ... .8-1 ONTENTS ERMINAL HANGES Use of Standard Input Devices ..... .8-2 CONTINUED Use of Non-Standard Input Devices .
NTRODUCTION Purpose of the User Guide ..1-2 How the guide is organized ..1-2 Your responsibilities as a user .1-2 ATTENTION: Read this so no one gets hurt ... .1-3 NTRODUCTION UGC008/0502 Selectronic SEL 6-24 / SEL 6-120...
This User Guide describes the Conair Selectronic SEL 6-24 URPOSE OF and SEL 6-120 Models and explains step-by-step how to install, operate, maintain and repair this equipment. Before installing this product, please take a few moments UIDE to read the User Guide and review the diagrams and safety information in the instruction packet.
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We design equipment with the user’s safety in mind. You can ATTENTION: avoid the potential hazards identified on this machine by following the procedures outlined below and elsewhere in the EAD THIS SO NO User Guide. ONE GETS HURT WARNING: Improper installation, operation or servicing may result in equipment damage or personal injury.
ESCRIPTION What is the Selectronic? ..2-2 ESCRIPTION UGC008/0502 Selectronic SEL 6-24 / SEL 6-120...
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The Selectronic 6 is the latest in a long legacy of Conair Selectronic “distributed I/O” controls. Sel 6 is available in two configurations: Selectronic 6-24, with 24 Volts AC outputs and Selectronic 6-120 with 120 Volts AC outputs. Sel 6-24 is fully compatible with existing Selectronic 5 systems and Sel 6-120 is fully compatible with existing Selectronic 4+ systems.
Shipping 14.0 {6.4} 14.0 {6.4} Selectronic system cable is 18 gauge, 8 conductor shielded. Power Supply Voltage Requirement Specifications can change without notice. Check with a Conair 120V/1 phase/60Hz 10 amps 5 amps representative for the most current information. Selectronic SEL 6-24 / SEL 6-120...
NSTALLATION Loader Control ..4-2 Loader Control Wiring ..4-3 Power Supply ..4-4 Power Booster ..4-6 NSTALLATION UGC008/0502 Selectronic SEL 6-24 / SEL 6-120...
NSTALLATION with matched extrusion details of Conair aluminum (silver) terminal boxes. For older, existing (black) terminal boxes IRING from Conair, an adapter plate between the control the terminal box allows direct connection. CAUTION: Controls Remote Mounting mounted to the loader...
EMF on the Selectronic System. IMPORTANT: Route cables away from hot surfaces, Selectronic 6-24 systems utilize lower voltage signals (24 away from high amperage volts and under) to communicate between loading controls cables and away from con- and the Power Supply.
Selectronic 6-24 (using 24 pump and/or dust collector maintenance. VAC signals with the load- ers) or Selectronic 6-120 The Power Supply enclosure is equipped with both wall and top (using 120 VAC signals).
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COIL 6 - Red COIL Yellow-not used Brown-not used (provides vacuum line (if two are used) Blue-not used switching between pumps) Selectronic 6-24 (24 VAC) Power Supply Wiring To Loader Single Junction Main Pump Starter Dust Collector Boxes OVERLOADS COIL...
The Power Booster should be installed within 300 feet of Selectronic System Cable from the Selectronic 6-24 Power Supply, and/or after the tenth Selectronic 6-24 control. For safety reasons, the Power Booster is relay-latched to the pri- mary Selectronic System that starts at the Power Supply so...
PERATION General Control Operation ..5-2 General Loader Operation ..5-4 Single Material, Hopper Loading ... .5-5 Single Material, Direct Feed Loading ..5-6 Two Material Loading, Hopper Loading or Direct Feed .
Conair’s Selectronic 6 digital read-out controls provide the ENERAL greatest reliability, ease of use and full featured operation. Its text window is back-lit to provide easy visibility and when ONTROL illuminated, indicates that the control is “enabled”. The text window provides not only the ability to program the loader’s...
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The following chart shows what parameters and capabilities ENERAL are available at each Security Level and what steps are required to switch between these levels: ONTROL PERATION CONTINUED Security Level “A” For viewing (only) of May be seen by press- This may be the only virgin and regrind vac- ing the function button...
Loading is accomplished by inserting the feed tube(s) into the ENERAL material supply, turning on the control, allowing material to flow into the loader and adjusting the virgin (and/or regrind) OADER load time as described below. PERATION Start of the loading function is triggered by the demand switch, integrated into the gravity discharge valve on the bot- tom of the loader (or provided as a separate switch or sensor).
In this configuration, the only control settings required by the INGLE user are the input of “VIR SECS” plus feed tube settings (known as “air-to-material” settings). Feed tube setting are ATERAL covered separately under “Setting Feed Tubes”, located in the loader manual.
Direct Feed loaders operate exactly the same as Hopper INGLE Loading versions, but may include a sensor on the sight glass base. Follow all of the guidelines listed under “Single ATERIAL Material, Hopper Loading”, section 5 and then refer to the “Sensor Adjustments”, section 6 to properly adjust the IRECT demand sensor located on the direct feed sight glass.
Follow all guidelines listed under “Single Material Loading”, ATERIAL section 5. The operational parameters are exactly the same, except that the operator will now be loading two materials OADING during the vacuum-on cycle through the use of the ‘ratio’ function and a ratio valve mounted on the inlet of the loader. Two control settings govern the operation of the ratio valve: The “regrind seconds”...
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ATERIAL IMPORTANT: It is highly recommended that the ratio function be employed only for applications that allow OADING the full use of all generated regrind as it is generated. CONTINUED In this case, the ratio function provides a valuable asset to users, by efficiently loading an approximate proportion of regrind along with virgin materials.
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Loaders equipped with positive discharge valves operate OPPER exactly the same as other functions but instead of simple gravity discharging their load of material at the conclusion of OADER loading, the discharge valve is ‘driven’ open by an air cylinder linked to the flapper.
Conair. In some cases, it may be desirable to utilize the remote demand sensor option alternately with the integrated demand switch or other sensing method.
Receivers utilizing the purge option provide a signal for an URGE optional Purge Valve and a lengthening of the vacuum sequenc- ing valve’s open time for that loader, designed to evacuate the PERATION conveying line of material. This feature is controlled by settings accessible through Security Level C called “PURG SECS”.
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The material valve used for purging is very similar in construc- URGE tion to the ratio valves used for loading regrind along with vir- gin material, but it is equipped with an air inlet filter on the PERATION valve’s left inlet. The right inlet is plumbed to the material CONTINUED source and the singular outlet is plumbed to the loader.
Capacitive Level Sensors use their own on-board electronics ENERAL to sense the presence or absence of material located in front of the flat face of their cylindrical bodies and trigger loader con- ENSOR trol functions as a result. Typical uses are as fill sensors, to indicate a full loader condition and terminate the loading cycle ENSITIVITY and demand sensors, to start loading by indicating the absence...
Demand sensors are utilized in two different ways: In direct EMAND contact with material or through a sight glass. ENSORS When coming in direct contact with material, it is recom- mended that the sensor be initially adjusted for sensitivity and then re-adjusted, once the sensor becomes coated with typical material fines, common to plastics conveying.
Fill sensors are installed right in the loader body and come in ENSORS direct contact with material, as it is being loaded. If set cor- rectly, the time the material contacts the sensor is brief, since loading is terminated by the sensor and unloading usually occurs immediately afterwards.
TATUS These messages will automatically appear as the functions take place in normal operation. ESSAGES READY: NO DEMAND This status message indicates that the control is turned on, but there is no need for loading (no demand) at the loaders demand level switch (reed switch, demand sensor below the loader or rotating level switch) WAITING FOR VAC...
LARM LINE PURGING This status message indicates that the virgin and/or regrind ESSAGES load times have expired, but the vacuum sequencing valve remains open while the material purge valve is closed to mate- rial flow and open to air flow to clean out the material con- veying line.
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LARM NO MATERIAL alternating with ESSAGES TOO MANY CYCLES CONTINUED This alarm message indicates that the loader has made a num- ber of attempts to load material but has not yet successfully satisfied the demand sensor of the loader. The number of load- ing attempts may be set by the user, see “Program Messages”...
ROGRAMMING These messages will only appear as the control is stepped through programming Security Levels A, B, C or D, as ESSAGES explained below. Each heading is accompanied by its typical, factory-set value. Security Level A Messages (obtained by pressing the function button once) VIR SECS This message tells the user how many seconds of virgin load...
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Security Level C Messages (obtained by pressing the func- ROGRAMMING tion button and the “up” arrow button at the same time, pressing the function button once, and then again pressing the ESSAGES function button and the “up” arrow button at the same time) CONTINUED SET BB PULSES This message allows the user to set the number of blowback...
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ROGRAMMING SET OFF SECS ESSAGES This message allows the user to set the length of time that the loader will not operate between loading cycles or the “vacuum CONTINUED off-time”. This setting is useful for assuring that the loaded material has enough time to gravity dump from the loader through the discharge valve.
These settings are listed in the section titled “Programming Messages” and are shown adjacent to each category described. Note: Selectronic 6 controls are commonly re-programmed by Conair to accommodate factory supplied options and special NOTE: Selectronic 6 functions at the time of order. Returning to factory-default set-...
HANGING Security Level “D”: These functions should be manipulated with caution since PERATIONAL they can alter the entire operation of the control. Some func- tions must be entered in coordination with jumper settings UNCTIONS inside the control, as described below. All special functions are entered by accessing Security Level D, obtained by press- CAUTION: These ing the function button and the “down”...
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Typically, the jumper settings inside the control are already HANGING made to accept the common sensors used by Conair for this function, so the only change necessary is to turn this function PERATIONAL on to the FILL SENSOR USED display on the control. If the...
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UMPER ETTINGS ERMINAL HANGES Use of Standard Input Devices ....8-2 Use of Non-Standard Input Devices ....8-3 Changing Input Device Jumpers .
Your Selectronic 6 control box operates by receiving input sig- UMPER nals from switches, buttons and sensors, then responds with timed outputs to valves, etc. In order to operate correctly, the ETTINGS control must be set up to properly interpret the input signals of specific input sensors and switches, considering source/sink operation, normally open/normally closed, etc.
If input devices, other than those described above as "Standard SE OF Input Devices" are intended to be used with your Conair DustBeater, changes are required in the control to allow the TANDARD control to 'read' these devices and respond appropriately.
To change the jumpers, first disconnect power to the control HANGING by disconnecting the line cord from the power outlet. The control’s backlit window should be dark, regardless of NPUT EVICE the position of the on/off/reset switch. The control does not need to be removed from its installed position, unless there UMPERS is an obstruction directly above its enclosure.
Your Selectronic 6 is provided with a junction box that pro- NIVERSAL vides receptacles for all input and output devices and provides a connection point for the umbilical cable that connects the ERMINAL control to the loader. This box will accommodate all current (UTB) and future options for your Selectronic 6 and is commonly referred to as a Universal Terminal Box or “UTB”.
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3. Remove the front cover of the UTB by turning the screw NIVERSAL head in the middle/bottom of the front cover counter-clock- wise to unlock the cover, then use the small indentation ERMINAL below the screw to reach below the cover and work it away (UTB) from the UTB.
ROUBLESHOOTING Control problems and solutions ... .9-2 ROUBLESHOOTING UGC008/0502 Selectronic SEL 6-24 / SEL 6-120...
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WARNING: CONTROL Disconnect power and air sources. Always disconnect the pump from the loading control, PROBLEMS main power source and compressed air source before removing the dust collection canister. This prevents the pump from starting during servicing, which could cause personal injury from flying debris or moving parts.
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