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Preface This manual describes the information related to the product repair. It is intended for use by qualified technicians only. To repair the product properly, please read this manual carefully before repairing. This manual is applicable to the following product: PD60X Digital Portable Radio (X may represent 2, 5, 6 or 8)
Copyright Information Hytera is the trademark or registered trademark of Hytera Communications Co., Ltd. (the Company) in PRC and/or other countries or areas. The Company retains the ownership of its trademarks and product names. All other trademarks and/or product names that may be used in this manual are properties of their respective owners.
Documentation Information Conventions Instructional Conventions Icon Description Indicates information that can help you make better use of your product. Indicates references that can further describe the related topics. Note Indicates situations that could cause data loss or equipment damage. Caution Indicates situations that could cause minor personal injury.
VHF (136-174MHz) Product Controls 1. Product Controls Part Name Part Name PTT (Push-to-Talk) Key Power On-Off/Volume Control Knob SK1 (Side Key 1) Microphone LED Indicator Accessory onnector over Channel Selector Knob Battery Latch Speaker Belt Clip Antenna Battery...
VHF (136-174MHz) Disassembly and Assembly 2. Disassembly and Assembly This section is designed to introduce the way to disassemble the radio. To assemble the radio, do vice versa. Caution Please position the waterproof ring properly during reassembly. After assembl , please check the waterproof performance of the radio using the specific ...
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VHF (136-174MHz) Disassembly and Assembly Step 4 Loosen the three screws fixing the main PCB, the nut fixing the Channel Selector Knob and the Power On-Off/Volume Control Knob as shown below.
VHF (136-174MHz) Circuit Description When the Power On-Off/Volume Control nob is on, Power_En is at high level, and the radio powers up. After power-on, Pwr_Hold goes to high level, and Pwr_Key_Det goes to low level. During power-off, Power_En is at low level, while Pwr_Key_Det is at high level. The system detects power-off procedure via Pwr_Key_Det and implements the power-off procedure.
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VHF (136-174MHz) Circuit Description Input Clock 32 K Clock X1001: It is also called “sleep clock” and is mainly used for system timing and sleeping. The frequency of 32 K clock is 32.768 kHz, which is divided by 32768 into 1 Hz without frequency division error.
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VHF (136-174MHz) Circuit Description MCBSP OMAP5912 provides 3 MCBSP interfaces: MCBSP1, MCBSP2 and MCBSP3. MCBSP1 is connected to the I2S interface of the audio codec, to realize two-way transmission of digital voice and data. MCBSP2 uses independent clock and frame synchronization for transmission and reception. AD9864 SSI is connected to the RX end of OMAP5912 MCBSP2.
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VHF (136-174MHz) Circuit Description U1002 OMAP5912 Cable USB_DN(R8) USB_DP(P9) OMAP5912 provides one I2C interface, and supports a communication rate up to 400Kbps. OMAP5912 I2C is used for connecting to the acceleration sensor and works in the slave mode. The connection of I2C is shown below.
VHF (136-174MHz) Circuit Description MCSI1.SYNC(W8) SKY72310 MCSI1.CLK(M15) MCSI1.DOUT(W14) Data U1002 OMAP5912 5.1.3 Audio Module Audio Diagram The audio module is mainly for audio input and output. TLV320AIC29 is used as the audio codec to convert and process audio signal and digital signal. The audio amplifier MAX9768 is used to amplify the analog audio signal.
VHF (136-174MHz) Circuit Description signal. in the RF module, the signal is sent out from the antenna. The RF signal received by the RF module is converted to digital signal by ADC (AD9864), and is then sent to DSP for demodulation and processing. Then the digital signal is sent to the digital audio processor of the codec for digital audio processing, and is then converted into analog audio signal by DAC of the codec.
VHF (136-174MHz) Circuit Description Receiver Back-end The first IF signal (44.85 MHz) output by the IF amplifier goes into AD9864 (U6001) via Pin 47, where the signal is converted to the second IF signal (2.25 MHz). Then the signal is converted to digital signal via ADC sampling, and output via the SSI interface.
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VHF (136-174MHz) Circuit Description MOD1 VCO_L 136-174MHz RX/TX RX/TX VCO Buffer VCO Amplifier TV/APC VCO_H TLV5614 180.85- 218.85MHz 272MHz-437.7MHz Frequency Synthesizer Ref.Osc MOD2+Freq error shift 19.2MHz From OMAP MCSI1/SPI(CS1) CV BUFFER Adapt CV OUT CV READ CTRL Adapt Control OMAP Operation Principle of PLL The 19.2 MHz frequency generated by the reference crystal oscillator goes to PLL for division, generating the reference frequency (i.e.
VHF (136-174MHz) Troubleshooting Flow Chart 6. Troubleshooting Flow Chart Control Circuit Check the control circuit The product powers The control circuit The RF circuit is on normally?[1] is normal. normal?[2] Check U304, U306, U303 and control circuit. LED works normally? Replace LED 19.2MHz crystal Check U2013,...
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VHF (136-174MHz) Troubleshooting Flow Chart [1] After the radio powers on, the LED indicator and alert tone works properly. [2] The RF power supply outputs normally, and the RX channel is on. [3] Output by the crystal oscillator: Vpp=700-800 mV, F=19.2 MHz.
VHF (136-174MHz) Troubleshooting Flow Chart Receiver Circuit Receive Check Q6004 3V3A_RX output 3V3A_RX_RF output is normal?[1] is normal?[2] The static working Check Q6005 point of Q6005 is normal?[3] The static working Check Q6006, point of Q6006/Q6007 Q6007 is normal?[4] Input IF signal via Check Q6003 and U6001PIN47 to The second LO is...
VHF (136-174MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] Output voltage by Q6004 PIN3 is about 3.3 V. [2] Output voltage by U302 PIN5 or input voltage by Q6004 PIN4 is about 3.3 V. [3] Vgs: about 0.1 V; Vsd: about 3.3 V (in the case of no signal reception). [4] For Q6006, Vbe: about 0.76 V;...
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VHF (136-174MHz) Troubleshooting Flow Chart No power output Check the power Power supply works supply circuit normally?[1] VGG is TV/APC Check DAC normal?[2] is normal?[3] output circuit Replace Q7009 and Q7010 TX_En 5VA_TX 3.3V is normal?[5] is normal?[5] TX_En 3.3V Check the power is normal?[4] supply circuit...
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VHF (136-174MHz) Troubleshooting Flow Chart [2] For low power, VGG: 1.8–2.1 V; for high power, VGG: 2.4–2.8 V. [3] For low power, TV/APC: 1-1.3 V; for high power, TV/APC: 1.8-2.1 V. [4] TX_En: about 3.3 V. [5] 5VA_TX: about 5 V. [6] High power: about 4.2 W;...
VHF (136-174MHz) Troubleshooting Flow Chart FGU check Check the power The voltages of 5VA_FGU, supply circuit 3V3A_FGU and 3V3D_RF are normal? Q8002/Q8003 is Q8004/Q8008 is Replace VCO oscillates? normal?[1] normal?[2] Q8004/Q8008 Check Replace Q8004/Q8008 and Q8002/Q8003 peripheral components L8018/L8045 is Replace CV is normal?[3] normal?[4]...
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VHF (136-174MHz) Troubleshooting Flow Chart [2] During transmission, voltage at Q8004 E: about 1.8 V. During reception, voltage at Q8008 E: about 1.8 V. [3] The CV value varies with frequencies. Generally, it is within the range 0.5-4.5 V. [4] L8018/L8045 is on. [5] Voltage at Q8007 B: about 0.7 V.
VHF (136-174MHz) Interface Definition 7. Interface Definition J5002: 13PIN Interface Signal Specification Description Earpiece Load: 410 Ω±5%, audio power W ≤ 30 mw, Max. voltage Vrms=3±0.5 V(the voltage difference Audio 8.4 V max EXT-SPKP/N between SPK- and SPK+) 0.5 A max Remote speaker microphone: 16 Ω...
VHF (136-174MHz) Tuning Descriptions 8. Tuning Descriptions Required Test Instruments Radio test sets: Aeroflex 3920 and HP8921 3A/10V power supply Multimeter Tuner software Tuning Procedures 8.2.1 Tuning a Radio After the radio is reassembled, it must be tuned via the Tuner software. The specific operations are described in the table below.
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VHF (136-174MHz) Tuning Descriptions H:4.7±0.1 W Click the “Save” button to save your settings. Connect the antenna connector of the radio with HP8921, and set HP8921 to TX test mode. Set the HP8921 parameters as follows: IF Filter: 230 kHz Filter1: <20 Hz HPF Filter2: <15 kHz LPF De-Emphasis: OFF...
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VHF (136-174MHz) Tuning Descriptions step. Click the “Transmit Off” button. Click the “Save” button to save your settings. RX Section Connect the antenna connector of the radio with HP8921. Connect the Audio Out port of the radio with the Audio In port of HP8921, and set HP8921 to RX test mode.
VHF (136-174MHz) Tuning Descriptions 8.2.2 Test a Radio After tuning the radio, it is required to test the digital RF signal. Transmitting Step 1 Open the Tuner software and go to “TEST -> TX”, and double click “Transmit BER (0.153)” from the navigation tree on the left to open Transmit BER (0.153) interface.
Um (400-527MHz) Product Controls 1. Product Controls Part Name Part Name PTT (Push-to-Talk) Key Power On-Off/Volume Control Knob SK1 (Side Key 1) Microphone LED Indicator Accessory Connector Cover Channel Selector Knob Battery Latch Speaker Belt Clip Antenna Battery...
Um (400-527MHz) Disassembly and Assembly 2. Disassembly and Assembly This section is designed to introduce the way to disassemble the radio. To assemble the radio, do vice versa. Caution Please position the waterproof ring properly during reassembly. After reassembly, please check the waterproof performance of the radio using the specific ...
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Um (400-527MHz) Disassembly and Assembly Step 4 Loosen the three screws fixing the main PCB, the nut fixing the Channel Selector Knob and the Power On-Off/Volume Control Knob as shown below.
Um (400-527MHz) Exploded View and Packaging Guide 3. Exploded View and Packaging Guide Exploded View Parts list: Part No. Description Qty. No. Part No. Description Qty. 7102006000500 Machine screw 7206002500400 Nut for volume switch 6100527100000 Waterproof ring for machine 6002026000000 Rear cover screw 6002025000000...
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Um (400-527MHz) Exploded View and Packaging Guide 6100969000000 Waterproof ring for battery Light guide 6100505000010 connector 6002036000000 Encoder knob Main PCB board 6100370000000 Self-tapping Screw O-RING 7101904020200 (second version) 6100730000000 Antenna rubber pad 7500163000000 PORON 4400200003000 SMA RF connector 6202465000000 Speaker fixing sheet 6002037000000 Volume control knob...
Um (400-527MHz) Specifications and Blind Spots 4. Specifications and Blind Spots Specifications General Frequency Range 400-527 MHz Channel Capacity Channel Spacing 25 KHz/20 KHz/12.5 KHz Rated voltage: 7.4 V Operating Voltage Extreme voltage: 6.2–8.4 V Battery 1500 mAh Li-Ion Battery Battery Life (5-5-90 Duty Cycle, ...
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Um (400-527MHz) Specifications and Blind Spots ETSI:70 dB@12.5/20/25 kHz Blocking 84 dB Rated Audio Power Output 0.5 W (20 Ω load) Rated Audio Distortion ≤3% Transmitter Power Output 4 W/1 W -36 dBm<1 GHz Conducted/Radiated Emission -30 dBm>1 GHz ...
Um (400-527MHz) Circuit Description Power On/Off When the Power On-Off/Volume Control knob is on, Power_En is at high level, and the radio powers up. After power-on, Pwr_Hold goes to high level, and Pwr_Key_Det goes to low level. During power-off, Power_En is at low level, while Pwr_Key_Det is at high level. The system detects power-off procedure via Pwr_Key_Det and implements the power-off procedure.
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Um (400-527MHz) Circuit Description Input Clock 32 K Clock X1001: It is also called “sleep clock” and is mainly used for system timing and sleeping. The frequency of 32 K clock is 32.768 kHz, which is divided by 32768 into 1 Hz without frequency division error.
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Um (400-527MHz) Circuit Description select the IF processor AD9864, to configure register of AD9864. MCBSP OMAP5912 provides 3 MCBSP interfaces: MCBSP1, MCBSP2 and MCBSP3. MCBSP1 is connected to the I2S interface of the audio codec, to realize two-way transmission of digital voice and data. MCBSP2 uses independent clock and frame synchronization for transmission and reception.
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Um (400-527MHz) Circuit Description U1002 OMAP5912 Cable USB_DN(R8) USB_DP(P9) OMAP5912 provides one I2C interface, and supports a communication rate up to 400Kbps. OMAP5912 I2C is used for connecting to the acceleration sensor and works in the slave mode. The connection of I2C is shown below.
Um (400-527MHz) Circuit Description MCSI1.SYNC(W8) SKY72310 MCSI1.CLK(M15) MCSI1.DOUT(W14) Data U1002 OMAP5912 5.1.3 Audio Module Audio Diagram The audio module is mainly for audio input and output. TLV320AIC29 is used as the audio codec to convert and process audio signal and digital signal. The audio amplifier MAX9768 is used to amplify the analog audio signal.
Um (400-527MHz) Circuit Description signal. in the RF module, the signal is sent out from the antenna. The RF signal received by the RF module is converted to digital signal by ADC (AD9864), and is then sent to DSP for demodulation and processing. Then the digital signal is sent to the digital audio processor of the codec for digital audio processing, and is then converted into analog audio signal by DAC of the codec.
Um (400-527MHz) Circuit Description Receiver Back-end The first IF signal (58.05 MHz) output by the IF amplifier goes into AD9864 (U6001) via Pin 47, where the signal is converted to the second IF signal (2.25 MHz). Then the signal is converted to digital signal via ADC sampling, and output via the SSI interface.
Um (400-527MHz) Circuit Description MOD1 VCO_L 341.95-400MHz RX/TX RX/TX VCO Buffer VCO Amplifier TV/APC VCO_H 400-411.95MHz TLV5614 400-470MHz 680MHz-1040MHz Frequency Synthesizer Ref.Osc MOD2+Freq error shift 19.2MHz From OMAP MCSI1/SPI(CS1) CV BUFFER Adapt CV OUT CV READ CTRL Adapt Control OMAP Operation Principle of PLL The 19.2 MHz frequency generated by the reference crystal oscillator goes to PLL for division, generating the reference frequency (i.e.
Um (400-527MHz) Troubleshooting Flow Chart 6. Troubleshooting Flow Chart Control Circuit Check the control circuit The product powers on The control circuit The RF circuit is normally?[1] is normal. normal?[2] Check U304, U306, U303 and control circuit. LED works normally? Replace LED Check U2013, 19.2MHz crystal...
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Um (400-527MHz) Troubleshooting Flow Chart [2] The RF power supply outputs normally, and the RX channel is on. [3] Output by the crystal oscillator: Vpp=700-800 mV, F=19.2 MHz.
Um (400-527MHz) Troubleshooting Flow Chart Receiver Circuit No Receive Check Q6004 3V3A_RX output is 3V3A_RX_RF output normal?[1] is normal?[2] The static working Check Q6005 point of Q6005 is normal?[3] The static working point Check Q6006, of Q6006/Q6007 is Q6007 normal?[4] Input IF signal via Check Q6003 and U6001PIN47 to...
Um (400-527MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] Output voltage by Q6004 PIN3 is about 3.3 V. [2] Output voltage at U2005 PIN5 or input voltage at Q6004 PIN4 is about 3.3 V. [3] Vbe: about 0.74 V; Vce: about 2.5 V (in the case of no signal reception). [4] For Q6006, Vbe: about 0.76 V;...
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Um (400-527MHz) Troubleshooting Flow Chart No power output Check the power Power supply works supply circuit normally?[1] VGG is TV/APC Check DAC normal?[2] is normal?[3] output circuit Replace Q7009 and Q7010 TX_En 5VA_TX 3.3V is normal?[5] is normal?[5] TX_En 3.3V Check the power is normal?[4] supply circuit...
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Um (400-527MHz) Troubleshooting Flow Chart [2] For low power, VGG: 1.8–2.1 V; for high power, VGG: 2.4–2. 8 V. [3] For low power, TV/APC: 1-1.3 V; for high power, TV/APC: 1.8-2.1 V. [4] TX_En: about 3.3 V. [5] 5VA_TX: about 5 V. [6] High power: about 4.2 W;...
Um (400-527MHz) Troubleshooting Flow Chart FGU check Check the power The voltages of 5VA_FGU, supply circuit 3V3A_FGU and 3V3D_RF are normal? Q8002/Q8003 is Q8004/Q8008 is Replace VCO oscillates? normal?[1] normal?[2] Q8004/Q8008 Check Replace Q8004/Q8008 and Q8002/Q8003 peripheral components L8018/L8045 is Replace CV is normal?[3] normal?[4]...
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Um (400-527MHz) Troubleshooting Flow Chart output voltage by Q8003 PIN3: about 3 V. [2] When high VOC is operating, voltage at Q8008 E: about 1.8 V. When low VOC is operating, voltage at Q8004 E: about 1.8 V. [3] The CV value varies with frequencies. Generally, it is within the range 0.5-4.5 V. [4] L8018/L8045 is on.
Um (400-527MHz) Interface Definition 7. Interface Definition J5002: 13PIN Interface Signal Specification Description Earpiece Load: 410 Ω±5%, audio power W ≤ 30mw, Max. voltage Vrms=3±0.5V(the voltage difference Audio 8.4 V max EXT-SPKP/N between SPK- and SPK+) 0.5 A max Remote speaker microphone: 16 Ω speaker, rated power=0.5 W, Max.
Um (400-527MHz) Tuning Descriptions 8. Tuning Descriptions Required Test Instruments Radio test sets: Aeroflex 3920 and HP8921 3A/10V power supply Multimeter Tuner software Tuning Procedures 8.2.1 Tuning a Radio After the radio is reassembled, it must be tuned via the Tuner software. The specific operations are described in the table below.
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Um (400-527MHz) Tuning Descriptions Items Method L:1.2±0.1 W H:4.2±0.1 W Click the “Save” button to save your settings. Connect the antenna connector of the radio with HP8921, and set HP8921 to TX test mode. Set the HP8921 parameters as follows: IF Filter: 230 kHz Filter1: <20 Hz HPF Filter2: <15 kHz LPF...
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Um (400-527MHz) Tuning Descriptions Items Method Press the Enter key on the keyboard to confirm your settings if the value is input via the keyboard. If the value is adjusted via the vernier, skip this step. Click the “Transmit Off” button. Click the “Save”...
Um (400-527MHz) Tuning Descriptions Items Method step. Click the “Save” button to save your settings. Keep the radio in a vertical position. Open the Tuner software, go to “TUNE_DATA -> RX” and double click “Mandown Calibration” from the navigation tree on the left. Mandown Calibration Click the “Read”...
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Um (400-527MHz) Tuning Descriptions STD IB 511(.153) Lvl: -116.0 dBm Step 4 Click the “Start” button. Step 5 The average error rate is less than or equal to 5%.
Um (400-527MHz) Block Diagram 10. Block Diagram Radio General Diagram IF Processor Switch ADC9864 Baseband Power Supply CODE OMAP TLV320AIC29IRGZ SDRAM Flash Block Diagram of FGU...
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Um (400-527MHz) Block Diagram MOD1 VCO_L 341.95-400MHz RX/TX RX/TX VCO Buffer VCO Amplifier TV/APC VCO_H 400-411.95MHz TLV5614 400-470MHz 680MHz-1040MHz Frequency Synthesizer Ref.Osc MOD2+Freq error shift 19.2MHz From OMAP MCSI1/SPI(CS1) CV BUFFER Adapt CV OUT CV READ CTRL Adapt Control OMAP Block Diagram of RX Circuit...
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