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Related Manuals for Grunbeck exaliQ:SC Series
Summary of Contents for Grunbeck exaliQ:SC Series
- Page 1 We understand water. Dosing system | exaliQ:KC6(-e), SC6(-e), SCxx Operation manual...
- Page 2 General Contact Germany International Sales Phone +49 9074 41-145 Service Phone 09074 41-333 service@gruenbeck.de Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am - 4:00 pm We reserve the right to technical modifications. © by Grünbeck AG Original operation manual Edition: January 2025 Order no.: TD3-CK000_en_154...
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Page 3: Table Of Contents
Table of contents Table of contents Putting the product into operation ......47 Introduction ............. 4 Handing over the product to the owner/operator/operating company ......49 Validity of the manual ..........4 Other applicable documents ........5 Product identification ..........5 Operation ..............50 Symbols used............ -
Page 4: Introduction
Introduction Introduction This manual is intended for owners/operators/operating companies, users as well as qualified specialists and ensures the safe and efficient handling of the product. The manual is an integral part of the product. ● Carefully read this manual and the included manuals on the components before you operate your product. -
Page 5: Other Applicable Documents
Introduction Other applicable documents In the interest of sustainability, we provide the product data sheets and checklists for download on our homepage. ● Product data sheet of the respective design of the dosing system ● Safety data sheets for chemicals ●... - Page 6 Introduction The type plate is located on the inside of the open door. Designation Designation Obey the operation manual Power input operation Disposal information Protection/protection class DVGW test mark Suitable dosing agent CE mark DIN EN 14812 compliance Nominal connection diameter Data matrix code Operating range Product designation...
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Page 7: Symbols Used
Introduction Symbols used Symbol Meaning Danger and risk Important information or requirement Useful information or tip Written documentation required Reference to further documents Work that must be carried out by qualified specialists only Work that must be carried out by qualified electricians only Work that must be carried out by technical service personnel only Depiction of warnings This manual contains information and instructions that you must obey for your personal... -
Page 8: Demands On Personnel
Introduction Demands on personnel During the individual phases of the product’s life cycle, different people carry out work on the product. This work requires different qualifications. 1.7.1 Qualification of personnel Personnel Requirements • No special expertise required User • Knowledge of the tasks assigned •... -
Page 9: Personal Protective Equipment
Introduction 1.7.3 Personal protective equipment ► As an owner/operator/operating company, make sure that the required personal protective equipment is available. The components below fall under the heading of personal protective equipment (PPE): Protective gloves Protective footwear Safety goggles 9 | 76... -
Page 10: Safety
Safety Safety Confirmation of conformity The CE mark confirms that the product complies with the requirements stipulated in the EU guidelines and EU directives. For the declaration of conformity go to: www.gruenbeck.de/service/dokumente-und-downloads Safety measures ● Only operate your product if all components are installed properly. ●... -
Page 11: Electrical Hazards
Safety 2.2.3 Electrical hazards There is an immediate danger of fatal injury from electric shock when touching live parts. Damage to the insulation or individual components can be lethal. ● Only have a qualified electrician carry out electrical work on the system. ●... -
Page 12: Product-Specific Safety Instructions
Safety Labelling/Minimum shelf life/Storage of chemicals ● Check the labelling of the chemicals. Chemical labels must not be removed or made illegible. ● Do not use any unknown chemicals. ● Comply with the use-by date (minimum shelf life) stated on the label. ●... -
Page 13: Conduct In Emergencies
Safety 2.3.2 Safety-related components Safety-related components must be replaced by genuine spare parts only. ► Have safety-related components and wearing parts replaced by a qualified specialist (refer to chapter 8.8). ● Pump ● Dosing line, dosing valve ● All pressurised parts and parts coming into contact with the media 2.3.3 Signals and warning devices The affixed information and pictograms must be clearly legible. -
Page 14: Product Description
Product description Product description Intended use ● The dosing systems exaliQ is designed for the volume-based dosing of exaliQ mineral solutions into the drinking and industrial water pipes of 1 - 10 family buildings ● Dosing with exaliQ mineral solutions is mainly used to form a protective layer and to prevent corrosion damage to the inside of the pipe. -
Page 15: Product Components
Product description Product components Designation Designation Water meter with screw connections in sizes: Suction lance (exaliQ:KC6, KC6-e) DN 25 (KC6/SC6) turbine water meter 3-litre bottle DN 32 (SC10) turbine water meter Suction lance (exaliQ:SCxx) DN 40 (SC20) water meter DN 50 (SC30) water meter 15-litre canister Pulse cable with Hall pulse sensor Dosing line... -
Page 16: Functional Description
Product description Functional description A contact water meter with pulse generator records the drinking water volume that has flown through and sends pulses to the control unit depending on the quantity. The pulses are processed in the control unit. The control unit sends pulses to a step motor which drives the pump unit. -
Page 17: Wi-Fi Access Point
Product description 3.4.6 Wi-Fi access point The Wi-Fi access point can be used to establish a connection to Grünbeck’s mySettings app at the dosing system. 3.4.7 Buzzer The buzzer is used as an acoustic signal for a malfunction, empty signal and low filling level. Between 10:00 pm and 8:00 pm the function is set to mute. -
Page 18: Conversion Kits/Tools
Product description Conversion kits/tools If required, your dosing system can be retrofitted with a larger dosing container (canister). Illustration Product Order no. Conversion kit 60-litre suction lance 117 490 For conversion from exaliQ:SCxx (-e) dosing system with 15-litre canister to exaliQ:SCxx (-e) with 60-litre canister Application of 60-litre exaliQ dosing canisters •... -
Page 19: Mineral Solutions
Product description Mineral solutions Grünbeck AG confirms that the mineral substances contained in the colourless liquid concentrates correspond to the publication of the list of treatment substances and disinfection procedures in accordance with §11 of the German Drinking Water Ordinance – 19th amendment (edition: December 2017). - Page 20 Product description The shelf life of the mineral solutions is 2 years following the bottling date (protected against cold and light). ● Once the canister has been opened, we recommend using up the contents within 6 months, but within 12 months at the latest. When changing from one mineral solution to another agent, the dosing system must be flushed (refer to chapter 8.6).
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Page 21: Transport And Storage
Transport and storage Transport and storage Transport ► Transport the product in its original packaging only. Storage ► Protect the product from the impacts below when storing it: • Dampness, moisture • Environmental impacts such as wind, rain, snow, etc. •... -
Page 22: Installation
Installation Installation The installation of a dosing system represents a major intervention into the drinking water system and must be performed by a qualified specialist only. Installation examples 5.1.1 Stand-alone use of dosing system exaliQ: KC6/SC6/SCxx (wall mounting) Designation Designation protectliQ safety device Garden water pipe Drinking water filter pureliQ... - Page 23 Installation 5.1.2 Stand-alone use of dosing system exaliQ:KC6 (mounting on water meter) 5.1.3 Stand-alone use of dosing system exaliQ: SC6/SCxx (mounting on water meter) Designation Designation protectliQ safety device Garden water pipe Drinking water filter pureliQ Water withdrawal point 23 | 76...
- Page 24 Installation 5.1.4 Dosing system exaliQ:KC6-e/SC6-e in combination with a softliQ:SD/softliQ:MD water softener Designation Designation protectliQ safety device iQ Comfort connection Drinking water filter pureliQ Water softener softliQ:SD, softliQ:MD Water withdrawal point Drain connection DN 50 acc. to DIN EN 1717 24 | 76...
- Page 25 Installation 5.1.5 Dosing system exaliQ:KC6-e/SC6-e in combination with a softliQ:SE water softener Designation Designation protectliQ safety device iQ Comfort connection cliQlock basic module softliQ:SE water softener Drinking water filter pureliQ:KDX Drain connection DN 50 acc. to DIN EN 1717 Water withdrawal point 25 | 76...
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Page 26: Requirements For The Installation Site
Installation Requirements for the installation site Obey the local installation directives, general guidelines and technical specifications. ● Protection from frost, severe heat exposure and direct sunlight ● Protection from chemicals, dyes, solvents and their vapours ● Ambient temperature and radiation temperature in the immediate vicinity •... -
Page 27: Checking The Scope Of Supply
Installation Checking the scope of supply Dosing system exaliQ:KC6/KC6-e Designation Designation Turbine water meter with screw connections exaliQ dosing system (version: KC6) Fastening material with dosing valve Mounting bracket iQ Comfort connecting cable 24 V plug-in power supply unit with power (version: KC6-e) supply cable Dosing system exaliQ:SC6/SC6-e/SC10... -
Page 28: Installing The Product
Installation Installing the product 5.4.1 Installing the water meter You can install the turbine water meters either horizontally (preferable) or vertically. ► Install the water meter screw connection in the pipe. Horizontal installation 1. Check the flow direction given on site. 2. - Page 29 Installation 1. Unscrew the blind plug. Keep the blind plug. 2. Screw in the dosing valve finger-tight. » The water meter is prepared with the dosing valve mounted. 3. If necessary, install the mounting bracket on the water meter. Vertical installation In order to prevent the water meter from malfunctioning when installed vertically, the dosing valve must be located below the water meter turbine.
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Page 30: Installing The Mounting Bracket
Installation 5.4.3 Installing the mounting bracket The mounting bracket can be installed horizontally or vertically. Wall mounting 1. Remove the spacer – it is not required for wall mounting. 1. Position the mounting bracket flat on a solid wall surface. 3. - Page 31 Installation 4. Tighten the fastening screws evenly – not too tight. » The mounting bracket is installed on the wall surface. » The dosing system can be hooked in. Installation on the water meter 1. Screw the mounting bracket onto the water meter using the hexagon head bolts. 31 | 76...
- Page 32 Installation 2. Align the threaded rod flush with the contact surface. 3. Secure the threaded rod with the locknut. 4. Turn the counter-bracket to the wall surface. » The mounting bracket is installed on the water meter. » The dosing system can be hooked in. 32 | 76...
- Page 33 Installation Fastening of various water meters 33 | 76...
- Page 34 Installation 5.4.4 Hooking in the dosing system Designation Designation Lock Release button 1. Align the dosing unit flush with the mounting bracket from above. 2. Carefully slide the dosing system onto the mounting bracket from above until it “clicks”. » The mounting bracket is secured against removal by means of the locking mechanism.
- Page 35 Installation 5.4.5 Supporting the dosing system The dosing system must be supported against tilting movements. ► Readjust the spacer, if necessary. » The dosing system is supported against tilting movements by the spacer. 5.4.6 Unhooking the dosing system CAUTION Sharp-edged components, short distance to the water meter. ●...
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Page 36: Commissioning
Commissioning Commissioning The initial commissioning of the system must be carried out by technical service personnel only. Preliminary work 6.1.1 Opening the door 1. Firmly press the release button until the door pops open. 2. Swing the door open. 6.1.2 Connecting the dosing line You can use a tool (188 881e) to tighten the union nuts (refer to chapter 3.6). - Page 37 Commissioning The dosing line is connected to the pump and directed out of the housing without tensile stress. 1. Determine the required length of the dosing line – depending on the installation situation. 2. Move the union nut, collet and O-ring on the dosing line. 3.
- Page 38 Commissioning 6.1.2.1 Installing the dosing valve in the cliQlock basic module The cliQlock basic module features a dosing point for the installation of a dosing valve of dosing systems exaliQ:KC6-e & exaliQ:SC6-e. 1. Remove the blind plug on the cliQlock basic module. 2.
- Page 39 Commissioning 6.1.3 Connecting the pulse cable (stand-alone dosing system) 1. Feed the pulse cable of the water meter through the opening in the housing without tensile stress or kinks. 2. Thread the pulse cable with the plug through the slot of the door. 3.
- Page 40 Commissioning 5. Insert the plug into one of the 3 slots. Closing the cover 1. Slide in the circuit board cover from above. 2. Make sure that the cables are not squashed. 3. Secure the cover using the Torx screw – do not tighten too tightly. »...
- Page 41 Commissioning 6.1.4 Connecting the iQ Comfort connecting cable Use of the dosing systems exaliQ:KC6-e/exaliQ:SC6-e only in combination with a suitable water softener softliQ with communication interface iQ-Comfort (refer to chapter Fehler! Verweisquelle konnte nicht gefunden werden.). 1. Feed the iQ Comfort connecting cable through the opening in the housing without tensile stress or kinks.
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Page 42: Closing The Door
Commissioning 6. Connect the iQ Comfort connecting cable to the water softener (refer to the respective operation manual). 7. Check that the Dip switch is switched to “ON” (left position). » The iQ Comfort connection between the dosing system and the water softener is established. -
Page 43: Connecting The Container
Commissioning Connecting the container WARNING Skin and eye contact with mineral solutions ● Depending on the type of mineral solution: Chemical eye burns, irritation of the skin and the respiratory tract ► For sodium hydroxide solution (exaliQ neutra), use safety goggles, sturdy clothing and protective gloves. - Page 44 Commissioning 1. Unscrew the screw cap. 2. Keep the screw cap – to close the bottle after it is used up. 3. Carefully insert the bottle from below onto the suction lance until it stops. a Refer to the adhesive mounting label on the 3-litre bottle. b Make sure that the stop is positioned correctly (left side).
- Page 45 Commissioning » The bottle is connected. 6.2.2 Connecting the canister to the suction lance 1. Unscrew the screw cap. 2. Keep the screw cap – to close the canister after it is used up. 3. Insert the suction lance into the canister from above without kinks. 4.
- Page 46 Commissioning » The suction lance of the dosing system is connected to the full canister. ► Make sure that the canister is stable and cannot tip over. 46 | 76...
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Page 47: Putting The Product Into Operation
Commissioning Putting the product into operation The dosing system must be acclimatised before electrical connection. Designation Designation 24 V socket Plug 1. Plug the plug-in power supply unit into the Schuko socket outlet. 2. Plug the power plug into the socket at the bottom of the dosing system. »... - Page 48 Commissioning 6.3.1 Checking for function/leaks CAUTION Leaking water on the floor ● Risk of slipping at the sampling points ● You might slip/fall and hurt yourself. ► Use personal protective equipment. ► Immediately mop up leaked liquids. 1. Check the dosing system for leaks. 2.
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Page 49: Handing Over The Product To The Owner/Operator/Operating Company
Commissioning Handing over the product to the owner/operator/operating company ● Explain to the owner/operator/operating company how the product works. ● Use the manual to brief the owner/operator/operating company and answer any questions. ● Inform the owner/operator/operating company about the need for inspections and maintenance. -
Page 50: Operation
Operation Operation Operating elements and display Designation Designation Operating and display unit Illuminated LED ring 7.1.1 Illuminated LED ring In the standard setting, the illuminated LED ring behaves as follows: ● Lights up for: • Water treatment • Dosing volume test ●... - Page 51 Operation 7.1.2 Buttons Designation Designation Pre-alarm empty signal Ready for operation (illuminated) (dosing agent low) Deactivation of acoustic signal Wi-Fi access point Fault message (Grünbeck mySettings app) Empty signal (dosing agent used up) The buttons inform the user visually and acoustically on the operating state of the dosing system.
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Page 52: Establishing A Connection To Grünbeck's Mysettings App
Operation Establishing a connection to Grünbeck’s mySettings app The connection to Grünbeck’s mySettings app (connection limited to 2 hours) can only be established directly at the dosing system via the access point. A connection is not required for operating the dosing system. It is mainly intended for the qualified specialist to carry out maintenance. -
Page 53: Establishing A Connection To The Grünbeck Cloud
Operation 7.2.2 Activating the access point ► Press the button. » The access point is activated. » Setting up the connection takes about 3 seconds. » Once the connection has been established, the LED lights up white (connection limited to 2 hours). ►... -
Page 54: Open-Source Licenses
Operation As soon as the exaliQ dosing system is connected to the softliQ water softener via the iQ Comfort interface, the systems can communicate with each other. The softliQ water softener transfers the dosing data to the Cloud. Refer to the operation manual of the softliQ for information on how to connect the softliQ water softener to the Grünbeck Cloud. -
Page 55: Reading Out/Saving Dosing Data
Operation Reading out/saving dosing data The exaliQ control unit continuously records the dosing data over a period of one year. If required, the dosing data below can be read out via USB interface and stored on a USB flash drive. ●... - Page 56 Operation The LED is located behind the cover to the right of the USB port (not visible). LED display function Data transfer Incorrect data transfer No transfer Not illuminated Illuminated red Flashing If there is little data, shorter than The data transfer has not been Data was transferred successfully, one second carried out/completed correctly...
- Page 57 Operation 7.5.2.1 exaliQ dosing agent table (exemplary) Mineral solutions ► Enter the dosing agent used and the corresponding container – mark with a cross. Designation Designation Dosing agent Silicate (SiO ) 13.0 Added mineral substances, mg/l Phosphate (P/ PO ) 1.5/4.5 3-litre bottle Phosphate (P/ PO ) 1.5/4.5...
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Page 58: Replacing The Container
Operation Replacing the container NOTE Do not refill empty canisters with mineral solution. ● Possible contamination of the dosing solution by transferring from one container to another. ● Non-compliance with hygiene requirements when refilling empty containers. ● Mixing of residual amounts of the mineral solution with fresh mineral solution. ►... - Page 59 Operation General procedure for replacing the container: ► Make sure that no water is withdrawn while the container is being replaced. ► Replace the empty container with a full container of the same mineral solution. If no container with mineral solution is available: ►...
- Page 60 Operation 7.6.3 Replacing the 15-litre canister 1. Release the sliding cover – pull upwards. 2. Pull out the suction lance upwards. 3. Pay attention to hygiene – do not touch the suction lance with your hands. 4. Close the empty canister with the screw cap. An empty canister can be disposed of in an environmentally friendly manner.
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Page 61: Maintenance And Repair
Maintenance and repair Maintenance and repair Maintenance and repair includes cleaning, inspection and maintenance of the product. The responsibility for inspection and maintenance is subject to local and national requirements. The owner/operator/operating company is responsible for compliance with the prescribed maintenance and repair work. By concluding a maintenance contract, you make sure that all maintenance work will be carried out on time. -
Page 62: Intervals
Maintenance and repair 8.1.1 Cleaning in case of leaked/clogged mineral solution Skin and eye contact with sodium hydroxide solution 5 % – exaliQ neutra WARNING ● Chemical burns to the eyes and irritation of the skin and respiratory tract ► Use safety goggles, protective gloves and sturdy clothing. ►... -
Page 63: Inspection
Maintenance and repair Inspection You as owner/operator/operating company can carry out the regular inspections yourself. Initially, we recommend inspecting the product at shorter intervals and later on as required. ► Carry out an inspection at least every 2 months. 1. Check that the dosing system is in operating mode and does not report any faults. 2. -
Page 64: Yearly Maintenance
Maintenance and repair 8.4.2 Yearly maintenance The yearly maintenance work requires expert knowledge. This kind of maintenance work must be carried out by technical service personnel only. Grünbeck’s mySettings app, which is freely available in the App Store for iOS and Android, is required for maintenance. -
Page 65: Changing The Mineral Solution
Maintenance and repair Changing the mineral solution Have a change of the mineral solution carried out by authorised and qualified personnel only. If changing the mineral solution is necessary due to a change in water quality or after rehabilitation, the dosing system must be flushed with drinking water that complies with the German Drinking Water Ordinance (TrinkwV). -
Page 66: Spare Parts
Maintenance and repair Spare parts For an overview of the spare parts, refer to our spare parts catalogue at www.gruenbeck.com. You can order the spare parts from your local Grünbeck representative. Wearing parts Wearing parts must be replaced by qualified specialists only (refer to the technical service manual). -
Page 67: Troubleshooting
Troubleshooting Troubleshooting Acknowledging faults The exaliQ dosing system indicates faults in the operating panel. As soon as a fault appears: LED lights up red, proceed as follows: ► Press to acknowledge the fault. » If the fault signal goes out, the dosing system can continue to be operated. ►... -
Page 68: Troubleshooting
Troubleshooting Troubleshooting The "Fault that cannot be acknowledged" must be rectified by a qualified specialist only. Hot surfaces when working on interior parts such as the motor, the circuit CAUTION board ● Surface temperatures can reach up to 75 °C – risk of burns ►... -
Page 69: Decommissioning
Decommissioning Decommissioning It is not necessary to take your product out of operation. Should you do so nevertheless, please take the information given in the present chapter into consideration. 10.1 Temporary standstill Should you wish to temporarily shut down your water supply due to a longer period of absence, proceed as follows. -
Page 70: Dismantling And Disposal
Dismantling and disposal Dismantling and disposal 11.1 Dismantling The work described herein represents an intervention into your drinking water system. ► Have this work carried out by qualified specialists only. 1. Close the raw water shut-off valve. 2. Open a water withdrawal point – wait a few seconds. »... - Page 71 Dismantling and disposal Product If this symbol (crossed-out wheelie bin) is on the product, this product or its electrical and electronic components must not be disposed of as household waste. ► Find out about the local regulations on the separate collection of electrical and electronic products.
- Page 75 Publisher's information Technical documentation Should you have any questions or suggestions regarding this operation manual, please contact Grünbeck’s Department for Technical Documentation directly. Email: dokumentation@gruenbeck.de...
- Page 76 Grünbeck AG Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go to www.gruenbeck.com www.gruenbeck.com...
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