Related Manuals for Grunbeck exaliQ:KC6 Series
Summary of Contents for Grunbeck exaliQ:KC6 Series
- Page 1 We understand water. Dosing system | exaliQ:KC6(-e), SC6(-e), SCxx Operation manual...
- Page 2 Central Contact Germany Sales Phone +49 9074 41-0 Technical Service Phone +49 9074 41-333 Fax +49 9074 41-120 Availability Monday to Thursday 7:00 am – 6:00 pm Friday 7:00 am – 4:00 pm Copyright The manufacturer reserves the copyright to this operation manual. No part of this instruction may be reproduced in any way without the written permission of Grünbeck Wasseraufbereitung GmbH, nor may any part be processed, duplicated or disseminated using electronic systems.
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Page 3: Table Of Contents
Table of contents Table of contents Table of contents ..............3 Cleaning, inspection, maintenance ......45 About this instruction ..........4 Cleaning ..............45 Intervals ..............46 Other applicable documents ........4 Inspection ..............46 Target group .............. 4 Maintenance ............. 46 Storage of the documents .......... -
Page 4: About This Instruction
About this instruction About this instruction Other applicable documents The following documents also apply in the case of the exaliQ: ● For Grünbeck's technical service/authorised service company: Technical service manual dosing system exaliQ Order no.: TD4-CK000 ● The manuals of all accessories used. Target group The intended audience for this manual is comprised of specialist installers and owner-users. -
Page 5: Typographical Conventions
About this instruction Typographical conventions The following typographical conventions are used in this instruction: Description Depiction Handling instruction ► Action One-step or chronological sequence of steps does not matter Handling instruction 1. First action Multi-step and chronological sequence of a first step action steps important b second step 2. -
Page 6: Type Plate
About this instruction Type plate The type plate is located on the inside when the door is opened. Please specify the data shown on the type plate in order to speed up the processing of your enquiries or orders. ► Enter the necessary information in the table below to have it readily available whenever necessary. -
Page 7: Safety
Safety Safety WARNING: Contamination of drinking water due to incorrect handling. ● Risk of infectious diseases. ► Have the installation, commissioning and annual maintenance carried out by specialist installers. Safety measures ● Carefully read this manual before operating your product. ●... -
Page 8: Technical Safety Instructions
Safety Technical safety instructions This manual contains instructions that you must comply with for your personal safety as well as to avoid damage to property. The information and instructions are highlighted by a warning triangle and have the following structure: CAUTION: Type and source of danger. -
Page 9: Duties Of The Owner/User
Safety ● Instruct the owner-user about possible dangers that can arise during operation of the product. ● Fill in the operation log (refer to chapter 12). Duties of the owner/user Comply with the following instructions to ensure the proper and safe functioning of the product: ●... -
Page 10: Product Description
Product description Product description Intended use ● The dosing system is designed for flow-dependent dosing of exaliQ mineral-based solution into the drinking and service water pipes of 1 – 10 family buildings. ● Dosing with exaliQ mineral-based solutions is mainly used to form a protective layer and to prevent corrosion damage to the inside of the pipe. -
Page 11: Product Components
Product description Product components Item Designation Item Designation Turbine water meter with screw connections Pulse cable with Hall pulse sensor Dosing valve Attachment Spacer 24 V plug-in power supply with power supply cable Basic housing exaliQ Suction lance (exaliQ:KC6, KC6-e) Bottle 3 l Suction lance (exaliQ:SCxx) 15 l canister... - Page 12 Product description 3.4.1 Possible applications Depending on the variant, the dosing system can be used on its own or in combination with a water softener softliQ:SD (from softliQ:SD21) or softliQ:MD. The dosing system can be mounted directly on the water meter (with the attachment and the spacer) or separately with the attachment on the wall (without the spacer).
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Page 13: Product Registration
Product description Product registration You have the following options to register your product: ● Registration on Grünbeck's website (www.gruenbeck.de/service/produktregistrierung). ● Registration via the Grünbeck mySettings app. ● Registration via the Grünbeck myProduct app (www.gruenbeck.de/infocenter/apps) in combination with a water softener •... -
Page 14: Mineral-Based Solutions
Product description Mineral-based solutions Grünbeck Wasseraufbereitung GmbH confirms that the mineral substances contained in the colourless liquid concentrates correspond to the publication of the list of treatment substances and disinfection procedures in accordance with §11 of the German Drinking Water Ordinance – 19th amendment (status: December 2017). Mineral-based solution Effect Material... - Page 15 Product description The mineral substances are hygienically packaged at the factory and sealed sterile with a secure screw cap. The ready-to-use concentrates are designed for a pump capacity of 100 ml/m³ flow rate. 3.7.1 Container designs Image Product Installation Order no. Plastic bottle 2 x 3 l exaliQ control 114 031...
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Page 16: Installation
Installation Installation The installation of a dosing system represents a major intervention into the drinking water system and only a specialist installer should install these systems. Installation examples 4.1.1 Stand-alone use exaliQ:KC6/SC6/SCxx (wall mounting) Item Designation Item Designation Safety device protectliQ Drinking water filter pureliQ Garden water pipe Water withdrawal point... - Page 17 Installation 4.1.2 Stand-alone use exaliQ:KC6/SC6/SCxx (mounting on water meter) Item Designation Item Designation Safety device protectliQ Drinking water filter pureliQ Garden water pipe Water withdrawal point 4.1.3 exaliQ:KC6-e/SC6-e in combination with a water softener softliQ:SD/softliQ:MD Item Designation Item Designation Safety device protectliQ Drinking water filter pureliQ Water withdrawal point iQ-Comfort connection...
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Page 18: Requirements With Regard To The Installation Site
Installation Requirements with regard to the installation site Observe local installation directives, general guidelines and technical specifications. ● The installation site must be frost-proof and ensure the product is protected from chemicals, dyes, solvents and vapours. ● The installation site must be adequately illuminated and ventilated. ●... -
Page 19: Installing The Product
Installation 4.3.2 exaliQ:SC6/SC6-e/SC10 Item Designation Item Designation Turbine water meter with screw connections Attachment (Version: SC6, SC10) 24 V plug-in power supply with power supply cable Dosing pump exaliQ with suction lance Fastening material with dosing valve Operation manual iQ-Comfort cable (version: SC6-e) ►... - Page 20 Installation 2. Position the water meter (observe flow direction). 3. Tighten the water meter with the union nuts without applying tension. 4. The water meter is installed. 4.4.2 Mounting the dosing valve 1. Unscrew the dummy plug. Keep the dummy plug. 2.
- Page 21 Installation ► Position the support flat on a fixed wall surface. ► Fasten the support with 2 screws and dowels. ► Tighten the fastening screws evenly – not too tight. 5. The support is mounted on the wall surface. 6. The dosing system can be hooked in. 21 | 68...
- Page 22 Installation Mounting on the water meter ► Screw the support to the water meter using the hexagon head bolts. 1. Adjust the threaded rod flush with the contact surface. 2. Secure the threaded rod with the lock nut. 3. Turn the counterholder to the wall surface. »...
- Page 23 Installation Fastening to different water meters 23 | 68...
- Page 24 Installation 4.4.4 Hook in dosing system Item Designation Item Designation Interlock Release button 1. Align the dosing unit with the support from above. 2. Carefully slide the dosing system onto the support from above until it clicks. » The support is secured against removal with the interlock. 4.4.5 Supporting the dosing system The dosing system must be supported against tilting movements.
- Page 25 Installation 4.4.6 Removing the dosing system 1. Check that no lines (electricity, dosing, pulse) can be torn off, if necessary disconnect them beforehand. 2. Press and hold the release button. CAUTION: Sharp-edged components, short distance to the water meter. ● Crushing/abrasion of fingers. ►...
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Page 26: Start-Up
Start-up Start-up Starting up a dosing system represents a major intervention into the drinking water system and only a specialist installer should install these systems. Preparations 5.1.1 Opening the door 1. Press the release button firmly until the door pops open. 2. - Page 27 Start-up The dosing line is connected to the pump and is guided out of the housing without tension. 1. Determine the required length of the dosing line – depending on the installation situation. 2. Push the union nut, collet and O-ring on the dosing line. 3.
- Page 28 Start-up 5.1.3 Connect pulse cable (stand-alone dosing system) 1. Feed the pulse cable of the water meter through the opening in the housing without pulling or kinking it. 2. Thread the pulse cable with the plug through the slot of the door. 3.
- Page 29 Start-up 5. Insert the plug into one of the 3 slots. Closing cover 1. Slide the circuit board cover in from above. 2. Make sure that the cables are not squashed. 3. Secure the cover using the Torx screw – do not tighten too tightly. »...
- Page 30 Start-up 5.1.4 Connect iQ-Comfort cable (exaliQ:KC6-e/exaliQ:SC6-e in combination with a water softener softliQ:SD from SD21 & softliQ:MD) 1. Feed the iQ-Comfort cable through the opening in the housing without pulling or kinking it. 2. Thread the iQ-Comfort cable with the plug into the slot of the door. 3.
- Page 31 Start-up 6. Connect the iQ-Comfort cable to the softliQ:SD/MD water softener (see operation manual softliQ:SD or softliQ:MD). 7. Make sure that the dip switch is switched to „On“ (left position). » The iQ-Comfort connection between dosing pump and water softener is established. »...
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Page 32: Connecting Container
Start-up Connecting container WARNING: Skin and eye contact with mineral-based solutions. ● Depending on the type of mineral-based solution, it may burn the eyes and irritate the skin and respiratory tract. ► For sodium hydroxide solution (exaliQ neutra), use eye protection goggles, sturdy clothing and protective gloves. - Page 33 Start-up 2. Keep the screw cap – to close the container after use. 3. Carefully insert the bottle from below onto the suction lance until it stops. a See the mounting sticker on the 3-litre bottle. b Make sure that the stop is positioned correctly (left side). 4.
- Page 34 Start-up 5.2.2 Connect canister to suction lance 1. Loosen the screw cap. 2. Keep the screw cap – to close the container after use. 3. Insert the suction lance into the canister from above without kinks. 4. Fix the suction lance with the sliding cover. »...
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Page 35: How To Start Up The Product
Start-up How to start up the product The dosing system must be acclimatised before electrical connection. Item Designation Item Designation Socket 24 V Plug 1. Connect the plug-in power supply to the 230 V socket. 2. Plug the mains plug into the 24 V socket at the bottom of the dosing system. »... -
Page 36: Operation
Operation Operation Operating elements and display 6.1.1 Illuminated LED ring In the standard setting, the illuminated LED ring behaves as follows: ● Lights up for: • Water treatment • Dosing volume test ● Intermittent flashing for: • Pre-empty signal (at approx. 0.6 l residual quantity) •... - Page 37 Operation 6.1.2 Buttons Item Designation Item Designation Ready for operation (illuminated) Deactivation of acoustic signal Fault signal Empty signal (dosing agent used up) Pre-alarm empty signal (dosing agent level low) Wi-Fi access point (Grünbeck mySettings app) The buttons inform the user optically and acoustically about the operating status of the dosing system.
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Page 38: Establishing A Connection To Grünbeck Mysettings App
Operation Establishing a connection to Grünbeck mySettings app The connection to Grünbeck mySettings app (connection limited to 2 hours) can only be established directly at the dosing system via the access point. The connection is not required for operation of the dosing system. This is mainly intended for the specialist installer to carry out maintenance. -
Page 39: Reading Out/Saving Dosing Data
Operation 6.2.2 Activate access point ► Press the button » The access point is activated. » Setting up the connection takes about 3 seconds. » Once the connection has been established, the LED lights up white. (Connection limited to 2 hours.) ►... - Page 40 Operation 1. Open the door (see chapter 5.1.1 on page 26). 2. Insert the USB stick. » The stored data is read out and transferred to the USB stick. » The LED shows the current status of the data transfer. The LED is located behind the cover to the right of the USB port (not visible).
- Page 41 Operation 6.3.2 Example of dosing data The purpose of this document is to discharge the duty to provide information to consumers on the processing materials used, in accordance with § 16 paragraph 4 of the German Drinking Water Ordinance (TrinkwV). Furthermore, the document serves as proof of the weekly recording obligation of the processing materials according to §...
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Page 42: Changing Container
Operation Changing container NOTE: Do not fill empty containers with mineral-based solution. ● Contamination of the dosing solution by transferring from one container to another is possible. ● Non-compliance with hygiene requirements when filling empty containers. ● Mixing of residual amounts of the mineral-based solution with fresh mineral-based solution. - Page 43 Operation General procedure for changing the container: ► Make sure that no water is removed while the container is being changed. ► Replace the empty container with a full container of the same mineral-based solution. If no container with mineral-based solution is available: ►...
- Page 44 Operation 6.4.3 Replace 15 l canister 1. Release the sliding cover – pull upwards. 2. Pull the suction lance out upwards. 3. Pay attention to hygiene – do not touch the suction lance with your hands. 4. Close the empty container with the screw cap. An empty container can be disposed of in an environmentally friendly manner.
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Page 45: Cleaning, Inspection, Maintenance
Cleaning, inspection, maintenance Cleaning, inspection, maintenance WARNING: Risk of contaminated drinking water if the work is not carried out properly. ● Risk of infectious diseases. ► Pay attention to hygiene when working on the product. Inspection and maintenance of a dosing system is prescribed in the DIN EN 806-5 standard. Regular maintenance ensures trouble-free, hygienic operation. -
Page 46: Intervals
Cleaning, inspection, maintenance Intervals Some regular work is necessary in order to ensure proper functioning of the product in the long term. For this purpose, DIN EN 806-5 recommends a semi-annual and an annual maintenance. Operation Interval Execution Visual/functional check, looking for leakage Inspection 2 months Maintenance... -
Page 47: Consumables
Cleaning, inspection, maintenance 7.4.2 Annual maintenance Carrying out annual maintenance work requires specialist knowledge. This maintenance work may only be performed by Grünbeck's technical service/authorised service company or by specialist installers trained by Grünbeck. The Grünbeck mySettings app, which is freely available in the App Store for iOS and Android, is required for maintenance. -
Page 48: Changing Mineral-Based Solution
Cleaning, inspection, maintenance Changing mineral-based solution Have a change of the mineral-based solution carried out only by authorised experts. If a change of the mineral substance is necessary due to a change in water quality or after rehabilitation, the dosing system must be flushed with drinking water that complies with the German Drinking Water Ordinance (TrinkwV). -
Page 49: Spare Parts
Cleaning, inspection, maintenance Spare parts For spare parts and consumables please contact your local representative. You can find these on the Internet at www.gruenbeck.de/Service/Ersatzteilkatalog. Wearing parts Wearing parts are only allowed to be carried out by a specialist (see technical service manual TD4-CK000 of the exaliQ dosing system). -
Page 50: Malfunction
Malfunction Malfunction Acknowledge fault The dosing system exaliQ indicates faults in the operating panel. As soon as a fault appears: LED lights up red, proceed as follows: ► Press to acknowledge the fault . » If the fault signal goes out, the dosing system can continue to be operated. ►... -
Page 51: Troubleshooting
Malfunction Troubleshooting The "Fault that cannot be acknowledged" is only allowed to be rectified by a specialist installer. CAUTION: Hot surfaces when working on internal parts, e.g. motor, circuit board. ● Surface temperatures can reach up to 75 °C – risk of burns. ►... -
Page 52: Shut-Down And Restart
Shut-down and restart Shut-down and restart It is not necessary to put your product out of operation. Should you do so nevertheless, please take the information given in the present chapter into consideration. Shut-down Should you wish to temporarily shut down your water supply due to a longer period of absence, proceed as follows: 1. -
Page 53: Dismantling And Disposal
Dismantling and disposal Dismantling and disposal 10.1 Dismantling The work described herein represents an intervention into your drinking water system. ► Have this work performed by specialist installers only. 1. Close the raw water shut-off valve. 2. Open a water withdrawal point – wait a few seconds. »... -
Page 54: Technical Specifications
Technical specifications Technical specifications 11.1 exaliQ:KC6/KC6-e Dimensions and weights exaliQ:KC6 exaliQ:KC6-e A System width [mm] B System height [mm] — C System depth (water meter mounting) [mm] C System depth (wall mounting) [mm] D Installation length without screw connection [mm] Wall mounting E Installation length with screw connection [mm]... -
Page 55: Exaliq:sc6/Sc6-E
Technical specifications 11.2 exaliQ:SC6/SC6-e Dimensions and weights exaliQ:SC6 exaliQ:SC6-e A System width [mm] B System height [mm] — C System depth (water meter mounting) [mm] C System depth (wall mounting) [mm] D Installation length without screw connection [mm] Wall mounting E Installation length with screw connection [mm] Wall mounting... -
Page 56: Exaliq:sc10/Sc20/Sc30
Technical specifications 11.3 exaliQ:SC10/SC20/SC30 exaliQ:SC10 exaliQ:SC20 exaliQ:SC30 56 | 68... -
Page 57: Open Source Licenses
Technical specifications exaliQ: exaliQ: exaliQ: Dimensions and weights SC10 SC20 SC30 A System width [mm] B System height [mm] C System depth (water meter mounting) [mm] C System depth (wall mounting) [mm] D Installation length without screw connection [mm] E Installation length with screw connection [mm] F Min. -
Page 58: Operation Log
Operation log Operation log Dosing system | exaliQ: ________________ Serial no.: ___________________________ Start-up log Customer Name: Address: Installation/accessories Drinking water filter (make/type): Drain connection acc. to DIN EN 1717 Floor drain available Safety device Dosing active ingredient exaliQ: Operating values Water pressure, flow pressure [bar] [bar]... -
Page 59: 1St Maintenance
Operation log 1st maintenance Operating values Dosing volume test carried out by Grünbeck mySettings app (result: Dosing history read-out/documented (USB interface) Mineral-based solution replacement container available Mineral-based solution shelf life Date to: Water pressure, flow pressure [bar] [bar] Residential water meter reading with/without garden pipe [m³] Read out error memory Error... -
Page 60: 2Nd Maintenance
Operation log 2nd maintenance Operating values Dosing volume test carried out by Grünbeck mySettings app (result: Dosing history read-out/documented (USB interface) Mineral-based solution replacement container available Mineral-based solution shelf life Date to: Water pressure, flow pressure [bar] [bar] Residential water meter reading with/without garden pipe [m³] Read out error memory Error... -
Page 61: 3Rd Maintenance
Operation log 3rd maintenance Operating values Dosing volume test carried out by Grünbeck mySettings app (result: Dosing history read-out/documented (USB interface) Mineral-based solution replacement container available Mineral-based solution shelf life Date to: Water pressure, flow pressure [bar] [bar] Residential water meter reading with/without garden pipe [m³] Read out error memory Error... -
Page 62: 4Th Maintenance
Operation log 4th maintenance Operating values Dosing volume test carried out by Grünbeck mySettings app (result: Dosing history read-out/documented (USB interface) Mineral-based solution replacement container available Mineral-based solution shelf life Date to: Water pressure, flow pressure [bar] [bar] Residential water meter reading with/without garden pipe [m³] Read out error memory Error... -
Page 63: 5Th Maintenance
Operation log 5th maintenance Operating values Dosing volume test carried out by Grünbeck mySettings app (result: Dosing history read-out/documented (USB interface) Mineral-based solution replacement container available Mineral-based solution shelf life Date to: Water pressure, flow pressure [bar] [bar] Residential water meter reading with/without garden pipe [m³] Read out error memory Error... -
Page 64: Maintenance
Operation log 6. Maintenance Operating values Dosing volume test carried out by Grünbeck mySettings app (result: Dosing history read-out/documented (USB interface) Mineral-based solution replacement container available Mineral-based solution shelf life Date to: Water pressure, flow pressure [bar] [bar] Residential water meter reading with/without garden pipe [m³] Read out error memory Error... -
Page 65: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity In accordance with the Radio Equipment Directive 2014/54/EU, Appendix IV This is to certify that the system designated below complies with the safety and health requirements of the applicable European Directives in terms of its design, construction and execution. This certificate will become invalid if the system is subjected to unauthorised modification. -
Page 66: Index
Index Index Mineral-based solutions ............. 14 Mounting the dosing unit ............ 24 mySettings app ..............38 Acknowledge fault ............... 50 Open source licenses ............57 Buttons ................37 Operating elements and display ......... 36 Changing mineral-based solution ........48 Pulse cable ................. 28 Dosing line ................ - Page 68 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go www.gruenbeck.com to www.gruenbeck.com...
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