Related Manuals for Grunbeck exaliQ:SC Series
Summary of Contents for Grunbeck exaliQ:SC Series
- Page 1 We understand water. Dosing system | exaliQ:KC6(-e), SC6(-e), SCxx Operation manual...
- Page 2 General Contact Germany Sales Phone +49 (0)9074 41-0 Service Phone +49 9074 41-333 service@gruenbeck.de Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am - 4:00 pm We reserve the right to technical modifications. © by Grünbeck Wasseraufbereitung GmbH Original operation manual Edition: November 2022 Order-no.: TD3-CK000_en_104...
-
Page 3: Table Of Contents
Table of contents Table of contents Operating elements and display .......42 Introduction ............... 4 Establishing a connection to Grünbeck mySettings app ............44 Validity of the instruction ..........4 Connection to Grünbeck Cloud ........45 Other applicable documents ........4 Reading out/saving dosing data .......46 Product identification .......... -
Page 4: Introduction
Introduction Introduction This manual is intended for owners/operating companies, operators, users as well as qualified specialists and ensures the safe and efficient handling of the product. The manual is an integral part of the product. ► Carefully read this manual and the included manuals on the components before you operate your product. - Page 5 Introduction The type plate is located on the inside of the open door. Designation Designation Observe operation manual Rated load Disposal information Protection/protection class DVGW test mark Suitable dosing agent CE mark DIN EN 14812 compliance Nominal connection diameter Data matrix code Operating range Product designation Operating pressure...
-
Page 6: Symbols Used
Introduction Symbols used Symbol Meaning Danger and risk Important information or requirement Useful information or tip Written documentation required. Reference to further documents Work that may only be carried out by qualified specialists. Work that may only be carried out by qualified electricians. Work that may only be carried out by technical service personnel. -
Page 7: Demands On Personnel
Introduction Demands on personnel During the individual phases in the service life of the product of the system, different persons carry out work on the system. The respective tasks require different skills. 1.6.1 Qualification of personnel Personnel Requirements • Operator/user No special expertise •... -
Page 8: Safety
Safety Safety Safety measures ● Only operate your product if all components are installed properly. ● Adhere to the applicable local guidelines on drinking water protection, accident prevention and occupational safety. ● Do not make any changes, alterations, extensions, or program changes on your product. - Page 9 Safety 2.1.3 Electrical dangers There is an immediate danger of fatal injury from electric shock when touching live components. Damage to the insulation or individual components can be life-threatening. ● Only have qualified electricians carry out electrical work on the systems. ●...
-
Page 10: Product-Specific Safety Instructions
Safety Labelling/minimum shelf life/storage of chemicals ● Check the labelling of the chemicals. Labels of chemicals must not be removed or made illegible. ● Do not use any unknown chemicals. ● Obey the use-by date (minimum shelf life) shown on the label. ●... -
Page 11: Conduct In Emergencies
Safety 2.2.2 Safety-relevant components Safety components are only allowed to be replaced by genuine spare parts. ► Have the safety components and wearing parts replaced by a qualified specialist (refer to chapter Fehler! Verweisquelle konnte nicht gefunden werden.). ● Pump ●... -
Page 12: Product Description
Product description Product description Intended use ● The dosing system is designed for flow-dependent dosing of exaliQ mineral solution into the drinking and service water pipes of 1 - 10 family buildings. ● Dosing with exaliQ mineral solutions is mainly used to form a protective layer and to prevent corrosion damage to the inside of the pipe. -
Page 13: Product Components
Product description Product components Designation Designation Water meter with screw connections in the Basic housing exaliQ following sizes: Suction lance (exaliQ:KC6, KC6-e) DN25 (KC6/SC6) Turbine water meter Bottle 3 l DN32 (SC10) Turbine water meter DN40 (SC20) Water meter Suction lance (exaliQ:SCxx) DN50 (SC30) Water meter 15 l canister Pulse cable with Hall pulse sensor... -
Page 14: Functional Description
Product description Functional description A contact water meter with pulse generator records the volume of drinking water that has flowed through and sends pulses to the control unit depending on the quantity. The pulses are processed in the control unit. The control unit sends pulses to a step motor which drives the pump unit. -
Page 15: Product Registration
Product description 3.4.6 Wi-Fi access point The Wi-Fi access point can be used to establish a connection to the Grünbeck mySettings app at the dosing system. 3.4.7 Buzzer The buzzer is used as an acoustic signal in case of fault, empty signal and low filling level. The function is muted from 10:00 pm to 08:00 am. - Page 16 Product description Illustration Product Order no. Conversion kit 60 litre suction lance 117 490 Conversion from exaliQ:SCxx(-e) with 15-l canister to exaliQ:SCxx (-e) with 60-l canister Use of the exaliQ 60 litre dosing tank • 60 litres suction lance • 2 hose clamps Conversion kit exaliQ:KC6(-e) to exaliQ:SC6(-e) 117 495...
- Page 17 Product description Mineral solutions Grünbeck Wasseraufbereitung GmbH confirms that the mineral substances contained in the colourless liquid concentrates correspond to the publication of the list of treatment substances and disinfection procedures in accordance with §11 of the German Drinking Water Ordinance – 19th amendment (status: December 2017). Mineral solution Effect Material...
- Page 18 Product description The shelf life of the mineral substances is 2 years following the filling date (cold and protected against light). ● After the container is opened, it is recommended that the content should be used up within 6 months – and within 12 months at most. If the mineral solution is changed to another agent, the dosing system must be flushed (see chapter 8.6).
-
Page 19: Transport And Storage
Transport and storage Transport and storage Transport ► Transport the product in its original packaging only. Storage ► Protect the product from the following impacts when storing it: • Dampness, moisture • Environmental influences such as wind, rain, snow, etc. •... -
Page 20: Installation
Installation Installation The installation of a dosing system represents a major intervention into the drinking water system and only a qualified specialist should install these systems. Installation examples 5.1.1 Stand-alone use dosing system exaliQ:KC6/SC6/SCxx (wall mounting) Designation Designation protectliQ safety device Garden water pipe Drinking water filter pureliQ Water withdrawal point... - Page 21 Installation 5.1.2 Stand-alone use dosing system exaliQ:KC6/SC6/SCxx (mounting on water meter) Designation Designation protectliQ safety device Garden water pipe Drinking water filter pureliQ Water withdrawal point 5.1.3 Dosing system exaliQ:KC6-e/SC6-e in combination with a water softener softliQ:SD/softliQ:MD Designation Designation protectliQ safety device iQ-Comfort connection Drinking water filter pureliQ Water softener softliQ:SD21 &...
-
Page 22: Requirements For The Installation Site
Installation Requirements for the installation site Observe local installation directives, general guidelines and technical specifications. ● The installation site must be frost-proof and ensure that the product is protected from chemicals, dyes, solvents and vapours. ● The installation site must be adequately illuminated and ventilated. ●... - Page 23 Installation Designation Designation Turbine water meter with screw connections Dosing system exaliQ (Version: KC6) Fastening material with dosing valve Holder Operation manual 24 V plug-in power supply with power supply iQ-Comfort connecting cable (version: KC6-e) cable 5.3.2 Dosing system exaliQ:SC6/SC6-e/SC10 Designation Designation Turbine water meter with screw connections...
-
Page 24: Installing The Product
Installation Installing the product 5.4.1 Installing the water meter The turbine water meters R 1" and R 1¼" can be mounted horizontally (preferably) or vertically from top to bottom. ► Install the water meter screw connection into the pipe. 1. Check the flow direction given on site. 2. - Page 25 Installation 5.4.3 Mounting the support The support can be mounted horizontally or vertically. Wall mounting ► Remove the spacer (this is not required for wall mounting). ► Position the support flat on a fixed wall surface. ► Fasten the support with 2 screws and dowels. 25 | 76...
- Page 26 Installation ► Tighten the fastening screws evenly – not too tight. » The support is mounted on the wall surface. » The dosing system can be hooked in. 26 | 76...
- Page 27 Installation Mounting on the water meter ► Screw the support to the water meter using the hexagon head bolts. 1. Adjust the threaded rod flush with the contact surface. 2. Secure the threaded rod with the lock nut. 3. Turn the counterholder to the wall surface. »...
- Page 28 Installation Fastening to different water meters 28 | 76...
- Page 29 Installation 5.4.4 Hook in dosing system Designation Designation Interlock Release button 1. Align the dosing system with the support from above. 2. Carefully slide the dosing system onto the support from above until it clicks. » The support is secured against removal with the interlock. 5.4.5 Supporting the dosing system The dosing system must be supported against tilting movements.
- Page 30 Installation 5.4.6 Removing the dosing system 3. Check that no lines (electricity, dosing, pulse) can be torn off, if necessary disconnect them beforehand. 4. Press and hold the release button. CAUTION Sharp-edged components, short distance to the water meter. ● Crushing/abrasion of fingers ►...
-
Page 31: Start-Up
Start-up Start-up The initial start-up/commissioning of the product must be done by technical service personnel only. Preparations 6.1.1 Opening the door 1. Press the release button firmly until the door pops open. 2. Swivel the door open. 6.1.2 Connect dosing line You may use a tool (188 881e) for tightening the union nut (refer to chapter Fehler! Verweisquelle konnte nicht gefunden werden.). - Page 32 Start-up The dosing line is connected to the pump and is guided out of the housing without tension. 1. Determine the required length of the dosing line – depending on the installation situation. 2. Push the union nut, collet and O-ring on the dosing line. 3.
- Page 33 Start-up 6.1.3 Connect pulse cable (stand-alone dosing system) 1. Feed the pulse cable of the water meter through the opening in the housing without pulling or kinking it. 2. Thread the pulse cable with the plug through the slot of the door. 3.
- Page 34 Start-up 5. Insert the plug into one of the 3 slots. Closing cover 1. Slide the circuit board cover in from above. 2. Make sure that the cables are not squashed. 3. Secure the cover using the Torx screw – do not tighten too tightly. »...
- Page 35 Start-up 6.1.4 Connect iQ-Comfort connecting cable (Dosing system exaliQ:KC6-e/exaliQ:SC6-e in combination with a water softener softliQ:SD from SD21 & softliQ:MD) 1. Feed the iQ-Comfort connecting cable through the opening in the housing without pulling or kinking it. 2. Thread the iQ-Comfort connecting cable with the plug into the slot of the door. 3.
- Page 36 Start-up 6. Connect the iQ-Comfort connecting cable to the softliQ:SD/MD water softener (see operation manual softliQ:SD or softliQ:MD). 7. Make sure that the DIP switch is switched to “on” (left position). » The iQ-Comfort connection between dosing system and water softener is established.
-
Page 37: Connecting Container
Start-up Connecting container WARNING Skin and eye contact with mineral solutions. ● Depending on the type of mineral solution, it may burn the eyes and irritate the skin and respiratory tract. ► For sodium hydroxide solution (exaliQ neutra), use eye protection goggles, sturdy clothing and protective gloves. - Page 38 Start-up 1. Loosen the screw cap. 2. Keep the screw cap to close the bottle after use. 3. Carefully insert the bottle from below onto the suction lance until it stops. a See the mounting sticker on the 3-litre bottle. b Make sure that the stop is positioned correctly (left side).
- Page 39 Start-up » The bottle is connected. 6.2.2 Connect canister to suction lance 1. Loosen the screw cap. 2. Keep the screw cap to close the canister after use. 3. Insert the suction lance into the canister from above without kinks. 4.
-
Page 40: How To Start Up The Product
Start-up » The suction lance of the dosing system is connected to the full canister. ► Make sure that the canister is stable and cannot tip over. How to start up the product The dosing system must be acclimatised before electrical connection. Designation Designation Socket 24 V... -
Page 41: Handing Over The Product To The Owner/User
Start-up 2. Plug the mains plug into the 24 V socket at the bottom of the dosing system. » The dosing system is now ready for use. » The LED lights up continuously. 3. Check that the dosing system is dosing correctly when water is removed. »... -
Page 42: Operation
Operation Operation Operating elements and display 7.1.1 Illuminated LED ring In the standard setting, the illuminated LED ring behaves as follows: ● Lights up for: • Water treatment • Dosing volume test ● Intermittent flashing for: • Pre-empty signal (at approx. 0.6 l residual quantity) •... - Page 43 Operation 7.1.2 Buttons Designation Designation Ready for operation (illuminated) Empty signal (dosing agent used up) Pre-alarm empty signal (dosing agent level Deactivation of acoustic signal low) Fault signal Wi-Fi access point (Grünbeck mySettings app) The buttons inform the user optically and acoustically about the operating status of the dosing system.
-
Page 44: Establishing A Connection To Grünbeck Mysettings App
Operation Establishing a connection to Grünbeck mySettings app The connection to Grünbeck mySettings app (connection limited to 2 hours) can only be established directly at the dosing system via the access point. The connection is not required for operation of the dosing system. This is mainly intended for the qualified specialist installer to carry out maintenance. -
Page 45: Connection To Grünbeck Cloud
Operation 7.2.2 Activate access point ► Press the button » The access point is activated. » Setting up the connection takes about 3 seconds. » Once the connection has been established, the LED lights up white. (Connection limited to 2 hours.) ►... -
Page 46: Reading Out/Saving Dosing Data
Operation Designation Designation Water softener softliQ (starting from SD21) Grünbeck Cloud Dosing system exaliQ:KC6-e/SC6-e Mobile device As soon as the dosing system exaliQ is connected to the softliQ water softener via iQ-Comfort interface, the systems can communicate. The softliQ water softener transmits the dosing data to the cloud. - Page 47 Operation ● Dosing agent list (used dosing agent and container size to mark with a cross) ● Input field for serial number and device type (to fill in) ● Water volume that has flowed through (per calendar week) ● Correct operation and ●...
- Page 48 Operation 7.4.2 Example of dosing data This document is for information purposes to consumers on the processing materials used, in accordance with § 16 paragraph 4 of the German Drinking Water Ordinance (TrinkwV). Furthermore, the document serves as proof of the weekly recording obligation of the processing materials according to §...
-
Page 49: Changing Container
Operation Changing container NOTE Do not fill empty containers with mineral solution. ● Contamination of the dosing solution by transferring from one container to another is possible. ● Non-compliance with hygiene requirements when filling empty containers. ● Mixing of residual amounts of the mineral solution with fresh mineral solution. ►... - Page 50 Operation General procedure for changing the container: ► Make sure that no water is removed while the container is being changed. ► Replace the empty container with a full container of the same mineral solution. If no container with mineral solution is available: ►...
- Page 51 Operation 7.5.3 Replace 15 l canister 1. Release the sliding cover – pull upwards. 2. Pull the suction lance out upwards. 3. Pay attention to hygiene – do not touch the suction lance with your hands. 4. Close the empty container with the screw cap. An empty canister can be disposed of in an environmentally friendly manner.
-
Page 52: Maintenance And Repair
Maintenance and repair Maintenance and repair Maintenance and repair include cleaning, inspection and maintenance of the product. The responsibility for inspection and maintenance is subject to local and national requirements. The owner/user is responsible for compliance with the prescribed maintenance and repair work. By concluding a maintenance contract you ensure that all maintenance work will be performed in due time. -
Page 53: Intervals
Maintenance and repair 8.1.1 Cleaning with leaked/clogged mineral solution Skin and eye contact with sodium hydroxide solution 5% – exaliQ-neutra. WARNING ● Chemical burns to the eyes and irritation of the skin, respiratory tract possible. ► Use eye protection goggles, protective gloves and sturdy clothing. ►... -
Page 54: Maintenance
Maintenance and repair ► Conduct an inspection at least every 2 months. 1. Check whether the dosing system is in operating mode and does not report any faults. 2. Check the dosing line for leaks and possible leakage of the mineral solution. 3. -
Page 55: Consumables
Maintenance and repair Consumables Order no. Product Mineral solution in 3 l bottle (2x) exaliQ control 114 031 exaliQ safe 114 032 exaliQ safe+ 114 033 exaliQ pure 114 034 exaliQ neutra (only suitable for stand-alone dosing systems) 114 035 Mineral solution in 15 l canister (1x) exaliQ control 114 071... -
Page 56: Spare Parts
Maintenance and repair 8.6.1 Flushing instructions 1. Connect a container with drinking water that complies with the drinking water regulations. 2. Flush until the water consumption of approx. 1 day has flowed through. This corresponds to a consumption of flush solution of approx. 0.05 – 0.1 l (500 – »... - Page 57 Maintenance and repair Wearing parts are listed below: Designation Designation Pump Driven gear Eccentric Dosing valve 57 | 76...
-
Page 58: Malfunction
Malfunction Malfunction Acknowledge fault The dosing system exaliQ indicates faults in the operating panel. As soon as a fault appears: LED lights up red, proceed as follows: ► Press to acknowledge the fault . » If the fault signal goes out, the dosing system can continue to be operated. ►... - Page 59 Malfunction The possible faults in the table (leakage, etc.) are not detected by the fault indication LED. 1. Disconnect the dosing system from the power supply. 2. Eliminate the fault using the fault table. Malfunction Explanation Remedy ► Loosen the hose at the relevant hose connection and Leak on the hose cut off approx.
-
Page 60: Shut-Down
Shut-down Shut-down It is not necessary to put your product out of operation. Should you do so nevertheless, please take the information given in the present chapter into consideration. 10.1 Temporary shut-down Should you wish to temporarily shut down your water supply due to a longer period of absence, proceed as follows: 1. -
Page 61: Dismantling And Disposal
Dismantling and disposal Dismantling and disposal 11.1 Dismantling The work described herein represents an intervention into your drinking water system. ► Have this work performed by qualified specialists only. 1. Close the raw water shut-off valve. 2. Open a water withdrawal point – wait a few seconds. »... - Page 62 Dismantling and disposal Product If this symbol (crossed-out wheelie bin) is on the product, it means that this product or its electrical and electronic components must not be disposed of as household waste. ► Find out about the local regulations on the separate collection of electrical and electronic products.
-
Page 63: Technical Specifications
Technical specifications Technical specifications 12.1 Dosing system exaliQ:KC6/KC6-e Dimensions and weights exaliQ:KC6 exaliQ:KC6-e A System width B System height — C System depth (water meter mounting) C System depth (wall mounting) D Installation length without screw connection Wall mounting E Installation length with screw connection Wall mounting ≥... -
Page 64: Dosing System Exaliq:sc6/Sc6-E
Technical specifications Performance data exaliQ:KC6 exaliQ:KC6-e 0,04 – 6* Operating range m³/h see softliQ:SD/MD Nominal pressure PN 10 Rated pressure MPa/bar 1,0/10 Pressure loss at max. flow see softliQ:SD/MD Tank volume Dosing sequence l/pulse 0.33 ≤ 70 Noise emission dB(A) * For brief peak flows. - Page 65 Technical specifications Dimensions and weights exaliQ:SC6 exaliQ:SC6-e A System width B System height — C System depth (water meter mounting) C System depth (wall mounting) D Installation length without screw connection Wall mounting E Installation length with screw connection Wall mounting ≥...
-
Page 66: Dosing System: Exaliq:sc10/Sc20/Sc30
Technical specifications 12.3 Dosing system: exaliQ:SC10/SC20/SC30 Dosing system exaliQ:SC10 Dosing system exaliQ:SC20 Dosing system exaliQ:SC30 66 | 76... - Page 67 Technical specifications Dimensions and weights exaliQ: exaliQ: exaliQ: SC10 SC20 SC30 A System width B System height C System depth (water meter mounting) C System depth (wall mounting) D Installation length without screw connection E Installation length with screw connection ≥...
-
Page 68: Open-Source Licenses
Technical specifications 12.4 Open-source licenses The information text for the open-source licenses used can be found at: for exaliQ:KC: www.gruenbeck.de/de/produkte-branchen/produkte/spuelung-sanierung- dosiertechnik-desinfektion/dosiertechnik/dosieranlagen-exaliq/exaliqkc for exaliQ:SC: www.gruenbeck.de/de/produkte-branchen/produkte/spuelung-sanierung- dosiertechnik-desinfektion/dosiertechnik/dosieranlagen-exaliq/exaliqsc/ or the document directly at: www.gruenbeck.de/fileadmin/user_upload/produkte/dosierung- spuelung/exaliQ/190604_Hinweistext_Open-Source-Lizenzen_exaliQ.pdf 68 | 76... -
Page 69: Operation Log
Operation log Operation log ► Document the initial start-up and all maintenance activities. ► Copy the maintenance report Dosing system exaliQ: __________________ Serial no.: ___________________________ 13.1 Start-up log Customer Name: Address: Installation/Accessories Drinking water filter (make/type): Drain connection acc. to DIN EN 1717 Floor drain available Safety device Dosing active ingredient... - Page 70 Operation log Maintenance no.: ___ Operating values Dosing volume test carried out by Grünbeck mySettings app (result: Dosing history read-out/documented (USB interface) Mineral solution replacement container available Mineral solution shelf life Date to: Water pressure, flow pressure Residential water meter reading with/without garden pipe m³...
- Page 71 Operation log Maintenance no.: ___ Operating values Dosing volume test carried out by Grünbeck mySettings app (result) Dosing history read-out/documented (USB interface) Mineral solution replacement container available Mineral solution shelf life Date to: Water pressure, flow pressure Residential water meter reading with/without garden pipe m³...
- Page 72 EC Declaration of Conformity EC Declaration of Conformity In accordance with the Radio Equipment Directive 2014/53/EU, Appendix IV This is to certify that the system designated below complies with the safety and health requirements of the applicable European Directives in terms of its design, construction and execution. If the system is modified in a way not approved by us, this certificate is void.
- Page 76 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go to www.gruenbeck.com www.gruenbeck.com...
Need help?
Do you have a question about the exaliQ:SC Series and is the answer not in the manual?
Questions and answers