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Summary of Contents for Renishaw OSP60 SPRINT
- Page 1 Installation guide H-5465-8504-03-A OSP60 SPRINT™ optical scanning probe...
- Page 2 © 2013–2017 Renishaw plc. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
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Page 3: Table Of Contents
Contents Before you begin ............. 1.1 Before you begin . - Page 4 OSP60 installation guide Calibrating the OSP60 ............3.8 Why calibrate a probe? .
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Page 5: Before You Begin
Trade marks • neglected, mishandled or inappropriately used; RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of • modified or altered in any way except with the Renishaw plc in the United Kingdom and other prior written agreement of Renishaw. -
Page 6: Patents
OSP60 installation guide Patents Features of the OSP60 and other similar Renishaw products, are the subject of one or more of the following patents and/or patent applications: BR 2010/103258 JP 4062515 CN 100461049 JP 4294101 CN 101166953 JP 4578771 CN 101432592... -
Page 7: Ec Declaration Of Conformity
47 CFR Section 15.105 This equipment has been tested and found to The use of this symbol on Renishaw products comply with the limits for a Class A digital device, and/or accompanying documentation indicates pursuant to part 15 of the FCC Rules. -
Page 8: Safety
The use of this symbol on the batteries, by air. To reduce the risk of shipment delays, if you packaging or accompanying documents indicates need to return the products to Renishaw for any that used batteries should not be mixed with reason, do not return any batteries. -
Page 9: Equipment Operation
The product was evaluated and classified using the following standard: BS EN 62471:2008 The photobiological (IEC 62471:2006) safety of lamps and lamp systems. Renishaw recommends that you do not stare at or look directly into any LED device, irrespective of its risk classification. - Page 10 OSP60 installation guide This page is intentionally left blank.
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Page 11: Osp60 Basics
The OSP60 probe can be used to scan known surfaces very quickly. It can also be used to find The OSP60 SPRINT™ probe is part of the surfaces during initial part set-up, using discrete SPRINT high-speed scanning system for CNC... -
Page 12: Osp60 Dimensions
OSP60 installation guide OSP60 dimensions 100 (3.94) 13.6 (0.54) Battery cassette A range of probe-ready shanks is available from Renishaw M4 stylus 4.8° 4.8° Probe status LED 100.6 (3.96) Window Dimensions given in mm (in) Stylus overtravel limits Stylus length ±X/±Y... -
Page 13: Osp60 Specification
Maximum allowed distance between the nominal scan line and the actual scan line. Full 3D performance on a vertical machining centre with a 75 mm stylus. In some applications, this range can be extended. Contact your local Renishaw representative for more information. -
Page 14: Typical Battery Life
OSP60 installation guide Typical battery life Operating mode Battery Life (Figures quoted were achieved using Duracell Ultra DL 3 V lithium manganese dioxide batteries Scanning probe Operating life: full optical power at 4.5 m (14.76 ft) range and continuous 16 hours operation. -
Page 15: Osp60 Calibrated Measurement Range
OSP60 calibrated measurement range deflection Over deflection signal active Over deflection threshold Z Uncalibrated measurement range Calibrated measurement range Under deflection ±XY Probe deflection undeflected Maximum Over Minimum Nominal measurement deflection measurement measurement deflection threshold XY deflection deflection When deflected normal to the surface As measured by ISO 230-10 scanning 3D performance test... - Page 16 OSP60 installation guide This page is intentionally left blank.
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Page 17: System Installation
Installing the OSP60 with an OMM-S receiver Typical installation CAUTION: Due to the sophisticated nature of its optical transmission protocol, the OSP60 is only compatible with the OMM-S receiver. Do not use the OSP60 with any other Renishaw receiver. OMM-S (2) OMM-S (1) -
Page 18: Transmission Performance Envelope
4.5 m (14.7 ft). into account likely part positions on a moving machine table. The system uses optical infrared Unlike conventional Renishaw probes transmission and requires line-of-sight. that transmit trigger data only, the OSP60 probe transmits probe data including X, Y, Z... -
Page 19: Preparing The Osp60 For Use
Fitting the stylus NOTE: The use of a proper torque tool (Renishaw part no. M-5000-3707) is recommended to avoid over tightening and possible damage to the OSP60 probe or stylus. A torque tool is supplied with the OSP60 probe. -
Page 20: Mounting The Probe On A Shank
OSP60 installation guide Mounting the probe on a shank (x 2) (x 4) 2 Nm – 3 Nm (1.5 lbf.ft – 2.2 lbf.ft) -
Page 21: Stylus On-Centre Adjustment
Stylus on-centre adjustment NOTES: If a probe and shank assembly is dropped, it must be rechecked for correct on-centre adjustment. Do not hit or tap the probe to achieve on-centre adjustment. The probe should be “clocked” to within 50 µm (2000 µin). -
Page 22: Installing The Batteries
OSP60 installation guide Installing the batteries NOTES: Maximum battery life is achieved when using CAUTIONS: high-quality batteries from a reputable Do not allow coolant or debris to enter the battery manufacturer. It is recommended that the batteries compartment. are installed after the probe has been located in the machine spindle. -
Page 23: Checking The Probe For Correct Battery Operation
Checking the probe for correct battery operation Following insertion of the batteries, the battery status LEDs should flash green twice and then flash red twice. There is no Trigger Logic™ functionality incorporated into the OSP60 probe and, as a result, all probe configuration must be controlled via the scanning software. -
Page 24: Calibrating The Osp60
OSP60 installation guide • Calibrating the OSP60 if repeatability of relocation of the probe shank is poor. In this case, the probe may need to be recalibrated each time it is selected Why calibrate a probe? Offsets-only calibration (which takes a few seconds) is The OSP60 is just one component of the available to remove tool-change repeatability. -
Page 25: Maintenance
Renishaw Service Centre. Equipment under warranty requiring repair, overhaul or attention should be returned to your Plastic breather supplier. -
Page 26: Cleaning The Probe's Front And Rear Diaphragms
OSP60 installation guide Cleaning the probe’s front and rear Periodically, the area behind the overtravel stop ring (where the stylus joins the probe) should also diaphragms be cleaned. This can be achieved by flushing the area under a flow of clean running water (water CAUTIONS: temperature 40 °C (104 °F) maximum). -
Page 27: Checking The Battery Status
Checking the battery status To check the battery status: Remove the battery cassette. Wait for a period of more than 5 seconds. Replace the battery cassette, taking care not to damage the battery cassette gasket. Observe the probe LEDs to determine battery status. -
Page 28: Changing The Batteries
OSP60 installation guide Changing the batteries CAUTIONS: Do not leave dead batteries in the probe. When changing batteries, ensure the probe is clean and dry. Do not allow coolant or debris to enter the battery compartment or seal. When inserting batteries, check that the contact springs are not damaged and that the battery polarity is correct as failure to do so may be a fire hazard. - Page 29 NOTES: Do not mix new and used batteries, or battery types, as this will result in reduced life and damage to the batteries. Always ensure that the cassette gasket and mating surfaces are clean and free from dirt before reassembly. If dead batteries are inadvertently inserted, the LEDs will remain a constant red (or unlit).
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Page 31: Fault-Finding
Fault-finding NOTE: The following fault-finding information is specific to the OSP60 probe. For further fault-finding information, see the scanning software and the installation guide OSI-S SPRINT™ system interface and OMM-S SPRINT™ system receiver (Renishaw part no. H-5465-8540). Symptom Cause Action OSP60 probe fails to Dead batteries. - Page 32 OSP60 installation guide Symptom Cause Action Machine stops Optical link failure/OSP60 probe is Check the OSP60 probe and unexpectedly during a out of range. OMM-S and remove obstruction. probing cycle. Clear alarm. Dead batteries in OSP60. Change batteries (see page 4.4) and clear alarm.
- Page 33 4.2. If the front diaphragm appears to be damaged, or cannot be cleared of swarf or debris, then the OSP60 probe should be returned to Renishaw. Reduced range. Incorrect power setting. Check power settings. It is recommended that the power...
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Page 35: Parts List
1 × support ring. Stylus tool M-5000-3707 Tool for tightening or releasing the stylus. Publications. These can be downloaded from our website at www.renishaw.com OSP60 quick-start guide H-5465-8500 OSP60 quick-start guide: for the rapid set-up and installation of the OSP60 probe. - Page 36 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR United Kingdom www.renishaw.com For worldwide contact details, visit www.renishaw.com/contact *H-5465-8504-03* Issued: 06.2017 Part no. H-5465-8504-03-A © 2013–2017 Renishaw plc...
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